Wiring Diagram VW POLO 2004 - Onboard supply control unit - battery - alternator - voltage regulator - starter - radiator fan - radiator fan thermal switch
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Wiring Diagram VW POLO 2004 - Onboard power supply control unit - diesel direct injection system control unit - relay for glow plugs - glow plugs (engine)
J52 | Glow plug relay |
J248 | Diesel direct injection system control unit |
J519 | Vehicle voltage control unit |
SB17 | Fuse in fuse box/relay plate |
T2g | 2-pin connector |
T6w | 6-pin connector, grey, left on end wall |
T11a | 11-pin connector, white, on left end wall |
T11b | 11-pin connector, red, on left end wall |
T121 | 121-pin connector |
Q6 | Glow plugs (engine) |
| |
131 | Earth connection -2-, in engine compartment wiring harness |
A56 | Positive (+) connection -2- (30), in instruments wiring harness |
A152 | Connection -5- (87), in dash panel wiring harness |
D52 | Positive (+) connection (15a), in engine compartment wiring harness |
D78 | Positive (+) connection -1- (30a), in engine compartment wiring harness |
D102 | Connection -2-, in engine compartment wiring harness |
Wiring Diagram VW POLO 2004 - Brake light switch - kick-down switch - clutch pedal switch - brake pedal switch - idling switch - coolant temperature sender - accelerator pedal position sender - fuel temperature sender
F | Brake light switch |
F8 | Kick-down switch |
F36 | Clutch pedal switch |
F47 | Cruise control system brake pedal switch |
F60 | Idling switch |
G62 | Coolant temperature sender |
G79 | Accelerator pedal position sender |
G81 | Fuel temperature sender |
J248 | Diesel direct injection system control unit |
J519 | Onboard supply control unit |
SB26 | Fuse -26- on fuse holder |
T4d | 4-pin connector |
T4h | 4-pin connector |
T6c | 6-pin connector, blue, on left of bulkhead |
T6n | 6-pin connector |
T11b | 11-pin connector, red, on left of bulkhead |
T11c | 11-pin connector, blue, on left of bulkhead |
T121 | 121-pin connector |
A98 | Positive connection -4- (30), in dash panel wiring harness |
A100 | Connection -2- (87), in dash panel wiring harness |
D73 | Positive connection (54), in engine compartment wiring harness |
D101 | Connection -1-, in engine compartment wiring harness |
* | Up to May 2002 |
** | As of May 2002 |
Wiring Diagram VW POLO 2004 - Onboard power supply control unit - Hall sender - intake manifold pressure sender - exhaust gas recirculation valve - charge pressure control solenoid valve - intake manifold flap motor
E45 | Cruise control system switch |
F268 | Additional heater, heater element contact switch |
G40 | Hall sender |
G71 | Intake manifold pressure sender |
G72 | Intake manifold temperature sender |
J248 | Diesel direct injection system control unit |
J519 | Onboard power supply control unit |
N18 | Exhaust gas recirculation valve |
N75 | Charge pressure control solenoid valve |
T3j | 3-pin connector |
T4 | 4-pin connector |
T4g | 4-pin connector |
T6p | 6-pin connector |
T10c | 10-pin connector, behind dash panel, right |
T11a | 11-pin connector, white, on left end wall |
T11c | 11-pin connector, blue, on left end wall |
T14 | 14-pin connector, left in engine compartment |
T16c | 16-pin connector |
T41 | 41-pin connector, at steering column switch |
T121 | 121-pin connector |
V157 | Intake manifold flap motor |
E30 | Connection (87a), in engine wiring harness |
* | Only models with cruise control system |
Wiring Diagram VW POLO 2004 - Diesel direct injection system control unit - engine speed sender - air mass meter - unit injector solenoid valves (cylinders 1-3) - diagnosis connection - data bus diagnostic interface
G28 | Engine speed sender |
G70 | Air mass meter |
J248 | Diesel direct injection system control unit |
J519 | Onboard power supply control unit |
J533 | Data bus diagnostic interface |
N240 | Unit injector solenoid valve, No. 1 cyl. |
N241 | Unit injector solenoid valve, No. 2 cyl. |
N242 | Unit injector solenoid valve, No. 3 cyl. |
T3m | 3-pin connector |
T5l | 5-pin connector |
T6n | 6-pin connector, blue, on end wall |
T6x | 6-pin connector |
T11a | 11-pin connector, white |
T16a | 16-pin connector, brown |
T16b | 16-pin connector, diagnosis connection |
T18a | 18-pin connector, brown |
T121 | 121-pin connector |
A76 | Connection (diagnosis wire K), in dash panel wiring harness |
A121 | Connection (high bus), in dash panel wiring harness |
A122 | Connection (low bus), in dash panel wiring harness |
D159 | Connection (high bus), in engine compartment wiring harness |
D160 | Connection (low bus), in engine compartment wiring harness |
F27 | Connection (screening), in diesel direct injection system wiring harness |
* | From May 2002 |
Wiring Diagram VW POLO 2004 - Onboard supply control unit - diesel direct injection system control unit - low heat output relay - high heat output relay - heater element fuse - auxiliary heating heater element
Wiring Diagram VW POLO 2004 - Diesel direct injection system relay - fuel pump relay
Wiring Diagram VW POLO 2004 - Oil pressure switch - fuel pump - fuel gauge - oil level/oil temperature sender - warning lamps - fuel gauge sender
VW POLO 2004 Overview of control units
Overview of control units | | | q | From November 2007, Fitting Locations |
5 - | Parking aid control unit -J446- |
Polo | Fitting Locations | No. 804 / 2 |
|
q | From November 2007, Fitting Locations |
q | From November 2007, Fitting Locations |
q | Heated driver seat control unit -J131- |
q | Heated front seats control unit -J774- |
11 - | Dipped headlight control unit, on/off (Coming home system) -J665- |
q | ⇒ Fitting locations; Relay assignment; Relay carrier (15 slot) page 803/3 position -7- |
Polo | Fitting Locations | No. 804 / 3 |
|
14 - | Air conditioning system control unit -J301- |
q | ⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87 |
q | Connector, models with no side airbag |
q | Connector, models with side airbag |
Polo | Fitting Locations | No. 804 / 4 | | q | From November 2007, Fitting Locations | q | Discontinued from November 2005 | Polo | Fitting Locations | No. 804 / 5 | | Convenience system central control unit -J393- | Under dash panel ⇒ Position 2 | | | | Connectors convenience system central control unit -J393- | A - | Convenience system central control unit | VW POLO 2004 32-pin connector,T32a, on dash panel insert -J285- | Polo | Fitting Locations | No. 804 / 8 | | - | 16 - Coolant shortage indicator sender | - | 17 - Immobilizer reader coil | - | 18 - Rear fog light warning lamp | - | 19 - Fog light warning lamp | - | 20 - Belt switch warning lamp | - | 22 - Brake fluid level warning contact | - | 23 - Oil pressure switch | - | 27 - Multifunction display | - | 30 - Windscreen washer fluid level sender | - | 31 - Ambient temperature sensor | - | 32 - Terminal 31 for sender-output | | | | VW POLO 2004 8-pin connector, T8c, on dash panel insert -J285- | 8-pin connector, T8c, on dash panel insert -J285- |
- | 1 - Brake pad warning lamp |
- | 4 - Right parking light |
- | 5 - Terminal 15 - input |
- | 7 - Terminal 30 - input |
- | 8 - Terminal 31 - input |
| | VW POLO 2004 Right door control unit, to November 2007
Right door control unit, to November 2007 | Front passenger door control unit -J387- |
A - | Front passenger door control unit |
Rear right door control unit -J389- |
A - | Rear right door control unit |
VW POLO 2004 Right door control unit, from November 2007
Right door control unit, from November 2007 | Front passenger door control unit -J387- |
A - | Front passenger door control unit |
Rear right door control unit -J389- |
A - | Rear right door control unit |
VW POLO 2004 Parking aid control unit -J446-
Parking aid control unit -J446- | On right behind luggage compartment side trim |
1 - | Parking aid control unit -J446- |
2 - | Rear parking aid warning buzzer -H15- |
A - | 16-pin connector -T16d- |
B - | 12-pin connector -T12n- |
C - | 2-pin connector -T2aa- |
| | Connectors for parking aid control unit -J446-
A - | Parking aid control unit |
VW POLO 2004 Fuel pump control unit -J538-
Fuel pump control unit -J538- | Under rear bench seat ⇒ -arrow- |
VW POLO 2004 Left door control unit, to November 2007
Left door control unit, to November 2007 | Driver door control unit -J386- |
A - | Driver door control unit |
Rear left door control unit -J388- |
A - | Rear left door control unit |
VW POLO 2004 Left door control unit, from November 2007
Left door control unit, from November 2007 | Driver door control unit -J386- |
A - | Driver door control unit |
Rear left door control unit -J388- |
A - | Rear left door control unit |
VW POLO 2004 Heated driver seat control unit -J131-
Heated driver seat control unit -J131- | On driver seat frame ⇒ -arrow- |
VW POLO 2004 Heated front passenger seat control unit -J132-
Heated front passenger seat control unit -J132- |
On seat frame, front passenger side ⇒ -arrow- |
Notes:
t | Illustration shows driver side. The front passenger side is similar. |
t | Heated driver seat control unit - J131 - or Heated front passenger seat control unit - J132 - will be discontinued from November 2005 and will be replaced by Heated front seats control unit - J774 |
| |
VW POLO 2004 Heated front seats control unit -J774-Heated front seats control unit -J774- | On driver seat frame ⇒ -arrow- | Note: The Heated front seats control unit -J774- will replace from November 2005 the heated driver seat control unit -J131- and the heated front passenger seat control unit -J132- | | | |
VW POLO 2004 Onboard supply control unit -J519-
Onboard supply control unit -J519- | Under dash panel ⇒ Position 1 |
Connectors on onboard supply control unit -J519-
VW POLO 2004 Airbag control unit -J234-
Airbag control unit -J234- | Under centre console at front ⇒ -arrow- |
Note:
Earth connection via housing for vehicle earth! |
| | Connectors on airbag control unit -J234-
Models with no side airbag |
| | Connectors on airbag control unit -J234-
Models with no side airbag |
| | VW POLO 2004 Mobile telephone operating electronics control unit -J412-
Mobile telephone operating electronics control unit -J412- | | | Polo | Fitting Locations | No. 804 / 24 |
|
A - | Mobile telephone operating electronics control unit |
VW POLO 2004 | |
VW POLO 2004 Coupling station rear lid
Coupling station rear lid |
1 - | 5-pin connector, vacant |
2 - | 5-pin connector -T5b-, brown |
3 - | 5-pin connector -T5e-, black |
| |
VW POLO 2004 coupling station heater, air conditioning systemcoupling station heater, air conditioning system | 1 - | 2-pin connector -T2i-, black | 2 - | 10-pin connector -T10c-, black | 3 - | 2-pin connector -T2-, black | | | |
VW POLO 2004 Coupling station driver seat
Coupling station driver seat | | |
VW POLO 2004 coupling station front passenger seatcoupling station front passenger seat | | | |
VW POLO 2004 Coupling station bulkhead (14-pin)
Coupling station bulkhead (14-pin) | Polo | Fitting Locations | No. 806 / 6 |
|
VW POLO 2004 Coupling station left in engine compartment
Coupling station left in engine compartment | 1 - | 2-pin connector -T2g-, glow plugs (engine codes ASY, AXR AMF, ASZ) |
2 - | 14-pin connector -T14-, black |
| |
VW POLO 2004 Coupling station, on right in engine compartmentCoupling station, on right in engine compartment | 1 - | 2-pin connector, charge pressure control solenoid valve* | 2 - | 2-pin connector, activated charcoal filter system solenoid valve* | 3 - | 2-pin connector, coolant shortage indicator sender * | 4 - | 6-pin connector, Lambda probe before catalytic converter* | 5 - | 2-pin connector, temperature sensor after DPF* | 6 - | 2-pin connector, temperature sensor before DPF* | 7 - | 2-pin connector, exhaust gas temperature sensor* | * - | Not with all levels of equipment | | | |