Wiring Diagram VW POLO 2004 - Battery - starter - alternator
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A | Battery |
B | Starter |
C | Alternator |
C1 | Voltage regulator |
J519 | Onboard supply control unit |
S162 | Fuse 1 (30), in battery fuse holder |
S163 | Fuse 2 (30), in battery fuse holder |
S176 | Fuse 4 (30), in battery fuse holder |
S178 | Fuse 6 (30), in battery fuse holder |
T2 | 2-pin connector, near starter |
T3a | 3-pin connector, grey, on left on bulkhead |
T11a | 11-pin connector, white, on left on bulkhead |
T18a | 18-pin connector, brown |
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B170 | Positive connection 2 (30), in interior wiring harness |
* | Up to November 2005 |
** | From November 2005 |
Wiring Diagram VW POLO 2004 - Ignition/starter switch - radiator fan
D | Ignition/starter switch |
J519 | Onboard supply control unit |
T6n | 6-pin connector, blue, on left on bulkhead |
T18a | 18-pin connector, brown |
A2 | Positive connection (15), in dash panel wiring harness |
A15 | Positive connection (15), in instrument wiring harness |
A32 | Positive connection (30), in dash panel wiring harness |
A33 | Connection (75), in dash panel wiring harness |
A40 | Positive connection 1 (30), in dash panel wiring harness |
A104 | Positive connection 2 (15), in dash panel wiring harness |
B170 | Positive connection 2 (30), in interior wiring harness |
Wiring Diagram VW POLO 2004 - Ignition/starter switch - auxiliary heater element
J359 | Low heat output relay |
J360 | High heat output relay |
J519 | Onboard supply control unit |
S276 | Heater element fuse 1 |
S277 | Heater element fuse 2 |
S278 | Heater element fuse 3 |
T3n | 3-pin connector, behind dash panel |
Z35 | Auxiliary air heater element |
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A52 | Positive connection 2 (30), in dash panel wiring harness |
A176 | Connection (auxiliary heater), in dash panel wiring harness |
B169 | Positive connection 1 (30), in interior wiring harness |
B170 | Positive connection 2 (30), in interior wiring harness |
Wiring Diagram VW POLO 2004 - Fuel pump relay - diesel direct injection system control unit - fuses
Wiring Diagram VW POLO 2004 - Clutch pedal switch - accelerator position sender - diesel direct injection system control unit - kickdown switch - brake pedal switch
Wiring Diagram VW POLO 2004 - Coolant temperature sender - intake manifold pressure sender - intake manifold temperature sender - fuel temperature sender - diesel direct injection system control unit
Wiring Diagram VW POLO 2004 - Hall sender - exhaust gas recirculation valve - charge pressure control solenoid valve - heater element for crankcase breather - intake manifold flap change-over valve
Wiring Diagram VW POLO 2004 - Engine speed sender - diesel direct injection system control unit - data bus diagnostic interface - intake manifold flap motor
G28 | Engine speed sender |
J248 | Diesel direct injection system control unit |
J519 | Onboard supply control unit |
J533 | Data bus diagnostic interface |
T6n | 6-pin connector, blue, on left on bulkhead |
T11a | 11-pin connector, white, on left on bulkhead |
T14 | 14-pin connector, on left in engine compartment |
T16a | 16-pin connector, black |
T16b | 16-pin connector, diagnostic connector |
T18a | 18-pin connector, brown |
T121 | 121-pin connector |
V157 | Intake manifold flap motor |
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131 | Earth connection 2, in engine compartment wiring harness |
250 | Earth connection, in diesel engine prewiring harness |
A76 | Connection (K-diagnosis wire), in dash panel wiring harness |
A121 | Connection (high bus), in dash panel wiring harness |
A122 | Connection (low bus), in dash panel wiring harness |
D159 | Connection (high bus), in engine compartment wiring harness |
D160 | Connection (low bus), in engine compartment wiring harness |
F27 | Connection (screening), in diesel direct injection wiring harness |
* | Only models with engine code AXR |
Wiring Diagram VW POLO 2004 - Cruise control system switch - air mass meter - diesel direct injection system control unit - fuses
E45 | Cruise control system switch |
G70 | Air mass meter |
J248 | Diesel direct injection system control unit |
J519 | Onboard supply control unit |
SB5 | Fuse 5 on fuse holder |
SB7 | Fuse 7 on fuse holder |
SB17 | Fuse 17 on fuse holder |
T5l | 5-pin connector |
T6n | 6-pin connector, blue, on left on bulkhead |
T11a | 11-pin connector, white, on left on bulkhead |
T11b | 11-pin connector, red, on left on bulkhead |
T14 | 14-pin connector, on left in engine compartment |
T41 | 41-pin connector, on steering column switch |
T121 | 121-pin connector |
A130 | Connection (CCS), in dash panel wiring harness |
A139 | Connection 3 (15) in dash panel wiring harness |
D52 | Positive connection (15a), in engine compartment wiring harness |
Wiring Diagram VW POLO 2004 - Diesel direct injection system control unit - unit injector valves for cylinders 1-4 - glow plug relay - engine glow plugs
J52 | Glow plug relay |
J248 | Diesel direct injection system control unit |
J519 | Onboard supply control unit |
N240 | Unit injector valve, No. 1 cyl. |
N241 | Unit injector valve, No. 2 cyl. |
N242 | Unit injector valve, No. 3 cyl. |
N243 | Unit injector valve, No. 4 cyl. |
Q6 | Engine glow plug |
T2g | 2-pin connector, near glow plugs |
T6w | 6-pin connector, grey, on left of bulkhead |
T8o | 8-pin connector |
T11a | 11-pin connector, white, on left on bulkhead |
T11b | 11-pin connector, red, on left on bulkhead |
T121 | 121-pin connector |
A27 | Connection (speed signal), in dash panel wiring harness |
A56 | Positive connection 2 (30), in dash panel wiring harness |
A152 | Connection 5 (87) in dash panel wiring harness |
D78 | Positive connection 1 (30a), in engine compartment wiring harness |
* | Up to November 2005 |
** | From November 2005 |
*** | From November 2007 |
Wiring Diagram VW POLO 2004 - Oil pressure switch - fuel gauge - speedometer - oil level and oil temperature sender - dash panel insert - fuel system pressurisation pump
F1 | Oil pressure switch |
G | Fuel gauge sender |
G1 | Fuel gauge |
G6 | Fuel system pressurisation pump |
G22 | Speedometer sender |
G266 | Oil level and oil temperature sender |
J285 | Control unit in dash panel insert |
J519 | Onboard supply control unit |
K | Dash panel insert |
K2 | Alternator warning lamp |
K3 | Oil pressure warning lamp |
K29 | Glow period warning lamp |
K105 | Reserve fuel warning lamp |
SB41 | Fuse 41 on fuse holder B |
T6v | 6-pin connector, green, on left on bulkhead |
T11a | 11-pin connector, white, on left on bulkhead |
T11b | 11-pin connector, red, on left on bulkhead |
T14 | 14-pin connector, on left in engine compartment |
T32a | 32-pin connector |
81 | Earth connection 1, in dash panel wiring harness |
199 | Earth connection 3, in dash panel wiring harness |
269 | Earth connection (sender earth) 1, in dash panel wiring harness |
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* | Discontinued on models with ABS |
** | From November 2006, on models without ABS |
VW POLO 2004 Overview of control units
Overview of control units | | | q | From November 2007, Fitting Locations |
5 - | Parking aid control unit -J446- |
Polo | Fitting Locations | No. 804 / 2 |
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q | From November 2007, Fitting Locations |
q | From November 2007, Fitting Locations |
q | Heated driver seat control unit -J131- |
q | Heated front seats control unit -J774- |
11 - | Dipped headlight control unit, on/off (Coming home system) -J665- |
q | ⇒ Fitting locations; Relay assignment; Relay carrier (15 slot) page 803/3 position -7- |
Polo | Fitting Locations | No. 804 / 3 |
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14 - | Air conditioning system control unit -J301- |
q | ⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87 |
q | Connector, models with no side airbag |
q | Connector, models with side airbag |
Polo | Fitting Locations | No. 804 / 4 | | q | From November 2007, Fitting Locations | q | Discontinued from November 2005 | Polo | Fitting Locations | No. 804 / 5 | | Convenience system central control unit -J393- | Under dash panel ⇒ Position 2 | | | | Connectors convenience system central control unit -J393- | A - | Convenience system central control unit | VW POLO 2004 32-pin connector,T32a, on dash panel insert -J285- | Polo | Fitting Locations | No. 804 / 8 | | - | 16 - Coolant shortage indicator sender | - | 17 - Immobilizer reader coil | - | 18 - Rear fog light warning lamp | - | 19 - Fog light warning lamp | - | 20 - Belt switch warning lamp | - | 22 - Brake fluid level warning contact | - | 23 - Oil pressure switch | - | 27 - Multifunction display | - | 30 - Windscreen washer fluid level sender | - | 31 - Ambient temperature sensor | - | 32 - Terminal 31 for sender-output | | | | VW POLO 2004 8-pin connector, T8c, on dash panel insert -J285- | 8-pin connector, T8c, on dash panel insert -J285- |
- | 1 - Brake pad warning lamp |
- | 4 - Right parking light |
- | 5 - Terminal 15 - input |
- | 7 - Terminal 30 - input |
- | 8 - Terminal 31 - input |
| | VW POLO 2004 Right door control unit, to November 2007
Right door control unit, to November 2007 | Front passenger door control unit -J387- |
A - | Front passenger door control unit |
Rear right door control unit -J389- |
A - | Rear right door control unit |
VW POLO 2004 Right door control unit, from November 2007
Right door control unit, from November 2007 | Front passenger door control unit -J387- |
A - | Front passenger door control unit |
Rear right door control unit -J389- |
A - | Rear right door control unit |
VW POLO 2004 Parking aid control unit -J446-
Parking aid control unit -J446- | On right behind luggage compartment side trim |
1 - | Parking aid control unit -J446- |
2 - | Rear parking aid warning buzzer -H15- |
A - | 16-pin connector -T16d- |
B - | 12-pin connector -T12n- |
C - | 2-pin connector -T2aa- |
| | Connectors for parking aid control unit -J446-
A - | Parking aid control unit |
VW POLO 2004 Fuel pump control unit -J538-
Fuel pump control unit -J538- | Under rear bench seat ⇒ -arrow- |
VW POLO 2004 Left door control unit, to November 2007
Left door control unit, to November 2007 | Driver door control unit -J386- |
A - | Driver door control unit |
Rear left door control unit -J388- |
A - | Rear left door control unit |
VW POLO 2004 Left door control unit, from November 2007
Left door control unit, from November 2007 | Driver door control unit -J386- |
A - | Driver door control unit |
Rear left door control unit -J388- |
A - | Rear left door control unit |
VW POLO 2004 Heated driver seat control unit -J131-
Heated driver seat control unit -J131- | On driver seat frame ⇒ -arrow- |
VW POLO 2004 Heated front passenger seat control unit -J132-
Heated front passenger seat control unit -J132- |
On seat frame, front passenger side ⇒ -arrow- |
Notes:
t | Illustration shows driver side. The front passenger side is similar. |
t | Heated driver seat control unit - J131 - or Heated front passenger seat control unit - J132 - will be discontinued from November 2005 and will be replaced by Heated front seats control unit - J774 |
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VW POLO 2004 Heated front seats control unit -J774-Heated front seats control unit -J774- | On driver seat frame ⇒ -arrow- | Note: The Heated front seats control unit -J774- will replace from November 2005 the heated driver seat control unit -J131- and the heated front passenger seat control unit -J132- | | | |
VW POLO 2004 Onboard supply control unit -J519-
Onboard supply control unit -J519- | Under dash panel ⇒ Position 1 |
Connectors on onboard supply control unit -J519-
VW POLO 2004 Airbag control unit -J234-
Airbag control unit -J234- | Under centre console at front ⇒ -arrow- |
Note:
Earth connection via housing for vehicle earth! |
| | Connectors on airbag control unit -J234-
Models with no side airbag |
| | Connectors on airbag control unit -J234-
Models with no side airbag |
| | VW POLO 2004 Mobile telephone operating electronics control unit -J412-
Mobile telephone operating electronics control unit -J412- | | | Polo | Fitting Locations | No. 804 / 24 |
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A - | Mobile telephone operating electronics control unit |
VW POLO 2004 | |
VW POLO 2004 Coupling station rear lid
Coupling station rear lid |
1 - | 5-pin connector, vacant |
2 - | 5-pin connector -T5b-, brown |
3 - | 5-pin connector -T5e-, black |
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VW POLO 2004 coupling station heater, air conditioning systemcoupling station heater, air conditioning system | 1 - | 2-pin connector -T2i-, black | 2 - | 10-pin connector -T10c-, black | 3 - | 2-pin connector -T2-, black | | | |
VW POLO 2004 Coupling station driver seat
Coupling station driver seat | | |
VW POLO 2004 coupling station front passenger seatcoupling station front passenger seat | | | |
VW POLO 2004 Coupling station bulkhead (14-pin)
Coupling station bulkhead (14-pin) | Polo | Fitting Locations | No. 806 / 6 |
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VW POLO 2004 Coupling station left in engine compartment
Coupling station left in engine compartment | 1 - | 2-pin connector -T2g-, glow plugs (engine codes ASY, AXR AMF, ASZ) |
2 - | 14-pin connector -T14-, black |
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VW POLO 2004 Coupling station, on right in engine compartmentCoupling station, on right in engine compartment | 1 - | 2-pin connector, charge pressure control solenoid valve* | 2 - | 2-pin connector, activated charcoal filter system solenoid valve* | 3 - | 2-pin connector, coolant shortage indicator sender * | 4 - | 6-pin connector, Lambda probe before catalytic converter* | 5 - | 2-pin connector, temperature sensor after DPF* | 6 - | 2-pin connector, temperature sensor before DPF* | 7 - | 2-pin connector, exhaust gas temperature sensor* | * - | Not with all levels of equipment | | | |