AUTOMOTIVE ELECTRICIANS

Alfa Romeo 166 2.0 TS da 03/02 a 09/03 – HORNS – – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Wiring diagram

Components
Component codeNameAssembly reference
A5Terminal board-
B1Junction unit-
B1Junction unit5505A
B1Junction unit5505A
B3Relay unit5505A
B5MAXI FUSE box-
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C11Right front earth-
C15Facia earth, driver's side-
D1Front-dashboard coupling-
D42Dashboard-courtesy lights coupling-
H5Steering column switch unit5550A
P10High-tone horn5550B
P10Low-tone horn5550B
P11High-tone horn5550B
P11Low-tone horn5550B
Location of components

Components
Component codeNameAssembly reference
A5Terminal board-
B1Junction unit-
B1Junction unit5505A
B1Junction unit5505A
B3Relay unit5505A
B5MAXI FUSE box-
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C11Right front earth-
C15Facia earth, driver's side-
D1Front-dashboard coupling-
D42Dashboard-courtesy lights coupling-
H5Steering column switch unit5550A
P10High-tone horn5550B
P10Low-tone horn5550B
P11High-tone horn5550B
P11Low-tone horn5550B
DescriptionThe car is fitted with a horn system which consists of two horns with different tones: a high tone and a low tone horn. Both horns are activated simultaneously.The horns are operated by pressing the sides of the steering wheel cover.The horn circuit is protected by a special fuse and controlled by a specific relay located in the junction box.For safety reasons, the horns can be operated at any time, even when the key is turned to STOP (or removed).
Functional description The horn system is supplied through the horn relay R2 , located in the relay unit B3 . The coil of the relay R2 is energized by an earth signal when one of the steering switches is closed; these switches are connected via the clock spring to the stalk unit H5 . The relay thus supplies the high-tone horn P10 and low-tone horn P11 , which are connected to earth C10 .

Terminal board



A5



A5



A5



A5



A5



A5



A5A



A5A



A5B



A5B



A5C



A5D



A5



A5



A5



A5



A5



A5



A5



A5



A5A



A5A



A5B



A5B



A5C



A5D



A5



A5



Junction unit



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



multi-function components



5505A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314824-5505A18multi-function controlunit - r r . 1. Undo the bolt (1a) and push back the junction unit as far asnecessary to disconnect the electrical connections (1b).767For precise identification ofthe electrical connections, see Wiring Diagrams Section.2. Remove the junction unit.2010592

5505A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left).

5505A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Unscrew bolt (1a) and open fuse access cover (1b).2. Undo the bolt (2a) and remove the integrated multiservices unit(2b) after having disconnected the electrical connections (2c),(2d), (2e), (2f) and (2g).2010595

5505A29


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b) for theadditional junction unit.2071293

Relay unit



B3A



B3A



B3A



B3A



B3A



B3B



B3B



B3B



B3B



B3B



B3B



B3B



B3B



B3C



B3C



B3D



B3D



B3D



B3D



B3D



B3D



B3D



B3A



B3A



B3A



B3A



B3A



B3B



B3B



B3B



B3B



B3B



B3B



B3B



B3B



B3C



B3C



B3D



B3D



B3D



B3D



B3D



B3D



B3D



MAXI FUSE box



B5A



B5C



B5D



B5D



B5A



B5C



B5D



B5D



Battery fuses junction unit (CBA)



B99A



B99C



B99D



B99E



B99G



B99A



B99C



B99D



B99E



B99G



battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . Make sure that the ignition key is in theOFF position.1. Disconnect the battery negative and positive terminals.2. Undo the bolt (2a) fixing the battery retaining bracket (2b).3. Remove the battery.2010647

5530B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r1. Press and release the retainers (1a), then remove the cover (1b)for the supply box on the battery. 2071303

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . 3314861-5530B10battery - r+r . 1. Remove the battery fluid collection reservoir.2010648

5530B54


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Working in the luggage compartment, undo the knob for the batterycover.2. Remove the battery cover.2010650

Front left earth



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



Right front earth



C11



C11



C11



C11



C11



C11



Dashboard-i.e coupling.



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



Dashboard-courtesy lights coupling



D42



D42



D42



D42



D42



D42



D42



D42



D42



D42



D42



D42



D42



D42



Steering column switch unit



H5A



H5A



H5A



H5B



H5B



H5B



H5C



H5C



H5D



H5D



H5D



H5A



H5A



H5A



H5B



H5B



H5B



H5C



H5C



H5D



H5D



H5D



stalk unit



5550A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314931-5580C18air bag module - r+r . 7693315174-7040A26steering column trim - r+r . 3314624-4110A11steering wheel - r+r for replacement or check forversions with air bag . 1. Undo the bolts (1a) and remove the complete steering column switchunit (1b) after having disconnected the electrical connections (1c),(1d), (1e) and (1f).2010691

High-tone horn



P10A



P10A



P10A



P10B



P10B



P10B



P10A



P10A



P10A



P10B



P10B



P10B



horns



5550B30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on thelift. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 1. Disconnect the electrical connections (1a), (1b) and/or (1c),(1d) from the horns.2. Undo the nut (2a) and remove the horn (2b) concerned.767To remove the inner horn, theouter one has to be removed first.2010692

5550B34


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314904-5550B30l/h or r/h horn (one)- r+r . 1. Act on the special adjustment screw and adjust the tone connectingthe horn to a suitable supply unit.2010693

High-tone horn



P11A



P11A



P11A



P11B



P11B



P11B



P11A



P11A



P11A



P11B



P11B



P11B


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