AUTOMOTIVE ELECTRICIANS

Alfa Romeo 166 2.5 V6 da 10/03 — ELECTRIC REAR WINDOWS — — Right hand drive — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Wiring diagram

Components
Component codeNameAssembly reference
A6Rear junction node-
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B5MAXI FUSE box-
B17Rear electric windows fuse-
B45Luggage compartment junction unit (CVB)-
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C15Facia earth, driver's side-
C30Rear left earth-
C31Rear right earth-
D6Rear - front coupling-
D19Dashboard / battery coupling-
D25Dashboard-left rear coupling-
D25Dashboard-rear coupling left-
D26Dashboard-right rear coupling-
D27Left rear-right rear coupling-
D30Driver's front door rear. section.-
D30Front left door connection-
D31Front right door connection-
D35Rear left door connection-
D36Rear right door connection-
H1Ignition switch5520A
H44Electric window controls on front door7005M
H53Electric window switch on left right door7010M
H54Electric window switch on right rear door7010M
M40A.B.I control unit5505A
M82Rear electric windows control unit-
N65Rear left electric window motor7010M
N66Rear right electric window motor7010M
Location of components

Components
Component codeNameAssembly reference
A6Rear junction node-
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B5MAXI FUSE box-
B17Rear electric windows fuse-
B45Luggage compartment junction unit (CVB)-
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C15Facia earth, driver's side-
C30Rear left earth-
C31Rear right earth-
D6Rear - front coupling-
D19Dashboard / battery coupling-
D25Dashboard-left rear coupling-
D25Dashboard-rear coupling left-
D26Dashboard-right rear coupling-
D27Left rear-right rear coupling-
D30Driver's front door rear. section.-
D30Front left door connection-
D31Front right door connection-
D35Rear left door connection-
D36Rear right door connection-
H1Ignition switch5520A
H44Electric window controls on front door7005M
H53Electric window switch on left right door7010M
H54Electric window switch on right rear door7010M
M40A.B.I control unit5505A
M82Rear electric windows control unit-
N65Rear left electric window motor7010M
N66Rear right electric window motor7010M
DescriptionThe rear door electrically-operated windows can be operated by switches on the front driver's door or switches located on each of the rear doors.Operation of the rear electrically-operated windows is manual (the window is raised/lowered only when the switch is pressed).For safety reasons, a special lock switch on the driver's door cuts off power to all switches to prevent accidental activation from the rear seats, e.g. when children are present.The seat heating circuit is protected by a special fuse and is controlled by a relay which supplies other services controlled by the ignition. The fuse is located on the fuse and relay box located in the luggage compartment, while the relay is located in the junction unit.The rear electrically-operated windows will work only when the key is turned to MAR.The control switch symbols are lit when the key is turned to MAR.
Functional description The control unit M82 manages the operation of the electric rear windows. The direct supply for the control unit M82 comes in through special fuse B17 . The ignition-dependent supply (INT/A) reaches pin 4 of connector B of relay R1 , from the line protected by fuse F9 , both contained in the junction unit B1 . The ignition-dependent supply (INT/A) of the line protected by fuse F5 of the junction unit B1 supplies the electric window control unit on the driver's door H44 and the switches H53 and H54 (on rear right and rear left doors respectively). Pins 3 of connector B and 1 of connector E supply the earth, C31 . When the switches are operated, they send command signals (positive and negative) to the rear electric windows control unit M82 , but only if the safety switch in unit H44 is set to enabled posiion. If it is not, it cuts off the supply to both the switches on the driver's door and the switches on the rear doors. With the safety switch in the enablement position, the switches are illuminated when the ignition is on (MAR). The block switch is also illuminated when the ignition is on, by a specific LED supplied by the line protected by fuse F5 of junction unit B1 : The above signals arrive:at pins 3 and 4 of connector A from switch H53 or from the switch H44 , to control the left electric windowat pins 1 and 2 of connector C from switch H54 , to control the right electric windowat pins 5 and 6 of connector A from switch H44 , to control the right electric window.The control unit M82 controls the electric windows as described above:from pins 1 and 2 of connector D it sends commands to the rear left motor N65 ;from pins 3 and 4 of connector D it sends commands to the rear right motor N66 .When the positive and negative signals are reversed, the motor direction of rotation is also reversed.

Rear junction node



A6A



A6B



A6C



A6G



A6H



A6I



A6A



A6B



A6C



A6G



A6H



A6I



Junction unit



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



multi-function components



5505A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314824-5505A18multi-function controlunit - r r . 1. Undo the bolt (1a) and push back the junction unit as far asnecessary to disconnect the electrical connections (1b).767For precise identification ofthe electrical connections, see Wiring Diagrams Section.2. Remove the junction unit.2010592

5505A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left).

5505A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Unscrew bolt (1a) and open fuse access cover (1b).2. Undo the bolt (2a) and remove the integrated multiservices unit(2b) after having disconnected the electrical connections (2c),(2d), (2e), (2f) and (2g).2010595

5505A29


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b) for theadditional junction unit.2071293

Dashboard junction unit (CPL)



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



MAXI FUSE box



B5A



B5C



B5D



B5D



B5A



B5C



B5D



B5D



Rear electric windows fuse



B17



B17



Luggage compartment junction unit (CVB)



B45A



B45B



B45A



B45B



Battery fuses junction unit (CBA)



B99A



B99C



B99D



B99E



B99G



B99A



B99C



B99D



B99E



B99G



battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . Make sure that the ignition key is in theOFF position.1. Disconnect the battery negative and positive terminals.2. Undo the bolt (2a) fixing the battery retaining bracket (2b).3. Remove the battery.2010647

5530B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r1. Press and release the retainers (1a), then remove the cover (1b)for the supply box on the battery. 2071303

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . 3314861-5530B10battery - r+r . 1. Remove the battery fluid collection reservoir.2010648

5530B54


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Working in the luggage compartment, undo the knob for the batterycover.2. Remove the battery cover.2010650

Front left earth



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



Rear left earth



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



Rear right earth



C31



C31



C31



C31



C31



C31



C31



C31



Rear - front coupling



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



Dashboard / battery coupling



D19



D19



D19



D19



Dashboard-left rear coupling



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25B



D25B



D25B



D25B



D25B



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25B



D25B



D25B



D25B



D25B



Dashboard-right rear coupling



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26B



D26B



D26B



D26B



D26B



D26B



D26B



D26B



D26B



D26B



D26B



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26A



D26B



D26B



D26B



D26B



D26B



D26B



D26B



D26B



D26B



D26B



D26B



Left rear-right rear coupling



D27



D27



D27



D27



D27



D27



D27



D27



D27



D27



D27



D27



D27



D27



D27



D27



D27



D27



Driver's front door rear. section.



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



Front left door connection



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



D31



Rear left door connection



D35



D35



D35



D35



D35



D35



D35



D35



D35



D35



D35



D35



D35



D35



D35



D35



Rear right door connection



D36



D36



D36



D36



D36



D36



D36



D36



D36



D36



D36



D36



D36



D36



D36



D36



Ignition switch



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



ignition switch



5520A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314931-5580C18air bag module - r+r . 7693315174-7040A26steering column trim - r+r . 3314624-4110A11steering wheel - r+r for replacement or check forversions with air bag . 3314902-5550A12complete stalk unit - r+r for versions with air bag . 1. Release the aerial for the electronic key from the ignition switch.2. Release the electrical wiring from the fixing band and disconnectthe electrical connection for the ignition switch.2010621

5520A14


768

front electric windows



7005M10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315016-7005E38front side door interiorhandle-r r1. Unscrew retaining bolts (1a) and remove switch unit protectivecover (1b).2. Apply slight pressure to switches (2a) and push sideways usingtool (2b) to separate the printed circuit complete with switches(2c) from the three retaining pins on the grip and from the retainersinside the switch unit.2010790

7005M12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315016-7005E38front side door interiorhandle-r r1. Prise the switch out of its housing and press the switch in fromthe outside to remove.2010791

7005M20


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21- 7005A04 front side door waterguard protection - r r or replace with door panel removed 1. With the window fully raised, arrange a device to support thewindow in raised position.2. Unscrew the nuts retaining the window bracket.3. Unscrew the nuts retaining the slide bracket.4. Unscrew the window motor retaining bolts.5. Adjust the electrically-operated window until the window isclosed, disconnect the window motor electrical connection.6. Remove the electrically-operated window from the door compartment.2010792

7005M21



7005M24


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21- 7005A04 front side door waterguard protection - r r or replace with door panel removed Open and close the windows a few timesto check for adjustment defects (window does not quite reach the topor the rear door pillar).1. With the window fully raised, loosen both nuts retaining theelectrically-operated window device to the window.2. Place the window in the correct closure position by hand (windowreaches top and rear edges).3. Operate the window device electrically, fit it against the glassand tighten the retaining bolts.2010793

7005M25



7005M40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition keyis in tthe OFF position, then disconnect the battery negative terminal.1. Undo the bolts (1a) and remove the right and left trims (1b).2010794

Electric window switch on left right door



H53



H53



H53



H53



H53



H53



rear electric windows



7010M10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315088-7010E38rear side door interiorhandle-r r1. Prise the electrically-operated window switch out of the grab handle.2010836

7010M16



7010M20


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315044-7010A04rear side door waterguard protection - r r or arrange with door panel removed1. Unscrew the nuts retaining the electrically-operated windowdevice to the door.2. Undo the clip retaining the window to to the electrically-operatedwindow device and remove the plastic pin.3. With the window fully raised, position a support hook to preventaccidental lowering of the window.4. Disconnect the electrical connection.4. Lower the device manually until it can be removed from the doorcompartment.2010837

7010M21



7010M24


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315044-7010A04rear side door waterguard protection - r r or arrange with door panel removed1. Check the electrically-operated window device nuts are tightenedto the specified torque.2. Check the fastening anchorage clip and plastic pin are properlypositioned and secured.Check the device is working properlyby raising and lowering the window. 2010838

7010M25



Electric window switch on right rear door



H54



H54



H54



H54



H54



H54



A.B.I control unit



M40A



M40A



M40B



M40B



M40C



M40A



M40A



M40B



M40B



M40C



Rear electric windows control unit



M82A



M82B



M82B



M82C



M82C



M82D



M82D



M82E



M82A



M82B



M82B



M82C



M82C



M82D



M82D



M82E



Rear left electric window motor



N65



N65



N65



N65



N65



N65



Rear right electric window motor



N66



N66



N66



N66



N66



N66


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