AUTOMOTIVE ELECTRICIANS

Alfa Romeo 166 2.5 V6 da 10/03 — VDC — — Euro 3 — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Wiring diagram

Components
Component codeNameAssembly reference
A5Terminal board-
B1Junction unit-
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C12ABS front earth-
C21Passenger side dashboard earth-
D1Dashboard-i.e coupling.-
D1Front-dashboard coupling-
D6Rear - front coupling-
D19Dashboard / battery coupling-
E50Instrument panel-
E50Instrument panel5560B
H1Ignition switch5520A
I30Brake pedal switch5550D
K58Steering sensor-
K70Left. front wheel sensor for ABS3340A
K71Right. front wheel sensor for ABS3340A
K72Pressure sensor (VDC)-
K74Pressure sensor (VDC)-
K75Left rear wheel sensor for ABS.3340A
K76Rear right wheel sensor for ABS3340A
M50ABS control unit3340A
R10Multiple tester connection-
Location of components

Components
Component codeNameAssembly reference
A5Terminal board-
B1Junction unit-
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C12ABS front earth-
C21Passenger side dashboard earth-
D1Dashboard-i.e coupling.-
D1Front-dashboard coupling-
D6Rear - front coupling-
D19Dashboard / battery coupling-
E50Instrument panel-
E50Instrument panel5560B
H1Ignition switch5520A
I30Brake pedal switch5550D
K58Steering sensor-
K70Left. front wheel sensor for ABS3340A
K71Right. front wheel sensor for ABS3340A
K72Pressure sensor (VDC)-
K74Pressure sensor (VDC)-
K75Left rear wheel sensor for ABS.3340A
K76Rear right wheel sensor for ABS3340A
M50ABS control unit3340A
R10Multiple tester connection-
DescriptionThe VDC is an electronic system for controlling vehicle stability which intervenes on the drive torque and brakes the wheels in a differentiated manner, if there is a loss of grip, thus helping to return the car to its correct trajectory.The VDC system is activated automatically when the car is started and cannot be switched off, unlike the ASR/TCS system which can be disabled by pressing the specific button located on the central console.The basic components of the VDC system are:an electronic control unit (same as for the ABS) which processes the signals received from the various sensors and implements the most appropriate strategy;a sensor which detects the steering wheel position;four sensors which detect the speed of rotation of each wheel (shared with the ABS);a sensor which detects the vehicle's rotation around the vertical axis;a sensor which detects lateral acceleration (centrifugal force);The system is protected by specific maxifuses, contained in the engine bay. When the ignition is turned ON , the warning light on the instrument panel comes on and should go out after about 4 seconds. If the warning light flashes during driving, this means that the VDC system has intervened.
Functional description The direct supply from the battery arrives from two specific lines protected by the maxifuses B7 at pins 2 and 6 of the ABS control unit M50. The ignition-operated supply arrives from the line protected by fuse B31 at pin 23 of the ABS control unit M50 . Pin 22 of M50 indicates the sate of the system to the instrument panel E50 at pin 18 of connector C which, via an internal processor, operates the warning light as follows:if the system intervenes, the warning light flashes;if there is a fault, the warning light stays on permanently. Pins 5 and 1 of M50 are earthed C12. Pin 15 of connector A of E50 receives an ignition-operated supply from the line protected by fuse F1 of junction unit B1 . Pins 8, 9, 10, 21, 39 and 41 are connected to the slew sensor K74 , which informs the control unit M50 on the rotation of the vehicle around the vertical axis. The control unit M50 also receives signals, at pins 24 and 40, from the steering angle sensor K58 . Pins 25, 26 and 42 of M50 are connected to the pressure sensor K72 . The wiring diagram shows pins 12-13-14-16-28-30-31 at which control unit M50 receives signals from wheel sensors K70-K71-K75-K76 ( See E7020 ABS ).

Terminal board



A5



A5



A5



A5



A5



A5



A5A



A5A



A5B



A5B



A5C



A5D



A5



A5



A5



A5



A5



A5



A5



A5



A5A



A5A



A5B



A5B



A5C



A5D



A5



A5



Junction unit



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



multi-function components



5505A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314824-5505A18multi-function controlunit - r r . 1. Undo the bolt (1a) and push back the junction unit as far asnecessary to disconnect the electrical connections (1b).767For precise identification ofthe electrical connections, see Wiring Diagrams Section.2. Remove the junction unit.2010592

5505A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left).

5505A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Unscrew bolt (1a) and open fuse access cover (1b).2. Undo the bolt (2a) and remove the integrated multiservices unit(2b) after having disconnected the electrical connections (2c),(2d), (2e), (2f) and (2g).2010595

5505A29


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b) for theadditional junction unit.2071293

Dashboard junction unit (CPL)



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



Battery fuses junction unit (CBA)



B99A



B99C



B99D



B99E



B99G



B99A



B99C



B99D



B99E



B99G



battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . Make sure that the ignition key is in theOFF position.1. Disconnect the battery negative and positive terminals.2. Undo the bolt (2a) fixing the battery retaining bracket (2b).3. Remove the battery.2010647

5530B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r1. Press and release the retainers (1a), then remove the cover (1b)for the supply box on the battery. 2071303

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . 3314861-5530B10battery - r+r . 1. Remove the battery fluid collection reservoir.2010648

5530B54


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Working in the luggage compartment, undo the knob for the batterycover.2. Remove the battery cover.2010650

Front left earth



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



Dashboard earth on Air Bag bracket



C21



C21



C21



C21



C21



C21



C21



C21



Dashboard-i.e coupling.



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



Rear - front coupling



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



Dashboard / battery coupling



D19



D19



D19



D19



Instrument panel



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50B



E50B



E50B



E50B



E50B



E50B



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50D



E50D



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50B



E50B



E50B



E50B



E50B



E50B



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50D



E50D



analogue control panel



5560B06


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314917-5560B11analogue control panel- r+r or replace . 1. At the bench, remove the bulbs from the panel using suitablepliers.2010702

5560B11


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). Lower the steering wheel and move it back.1. Undo the bolts (1a) and remove the upper half casing for thesteering column (1b).2010703

5560B12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). Open the fuse carrier compartment flap.1. Using the tool (1a) and pushing the fuse carrier compartment,remove the surround (1b) complete with switches.2. Disconnect the elelectrical connections (2a), (2b) and (2c) andremove the surround complete with switches.2010706

Ignition switch



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



ignition switch



5520A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314931-5580C18air bag module - r+r . 7693315174-7040A26steering column trim - r+r . 3314624-4110A11steering wheel - r+r for replacement or check forversions with air bag . 3314902-5550A12complete stalk unit - r+r for versions with air bag . 1. Release the aerial for the electronic key from the ignition switch.2. Release the electrical wiring from the fixing band and disconnectthe electrical connection for the ignition switch.2010621

5520A14


768

brake and reversing lights



5550D16


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Remove the caps (1a) and undo the bolts (1b) fixing the thirdbrake light to the rear parcel shelf.2. Disconnect the electrical connection (2a) and remove the thirdbrake light (2b).2010698

5550D17


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314911-5550D16third stop light - r+r . 1. Undo the bolts (1a) and remove the bulb holder (1b).2010699

5550D18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315223-7040L20tunnel trim - r r1. Undo the nut (1a) and disconnect the earth lead (1b).2. Disconnect the electrical connection from the handbrake warninglight switch.3. Undo the nut (3a) and remove the handbrake warning light switch(3b).2010701

Steering sensor



K58



K58



K58



K58



Left. front wheel sensor for ABS



K70



K70



K70



K70



K70



K70



K70



K70



K70



K70



abs check/adjustment devices



3340A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on theramp. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left). Remove the cap with built-in brake fluidlevel switch and drain the brake/clutch fluid from the reservoir usinga suitable syringe.1. Disconnect the comb from the A.B.S. hydraulic and electroniccontrol unit.2. Release the A.B.S. pipes from their clip.3. Disconnect the pipes from the A.B.S. hydraulic and electroniccontrol unit and move them aside.2009904

3340A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on theramp. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left) 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left) 3314591-3340A12A'B.S. system. - electronic and hydraulic CONTROLUNIT R.R. . Remove the protection1. Disconnect the front engine joint and release it from the fixingband.2. Disconnect the electrical connection from the cap and move theelectrical wiring aside.2009908

3340A26


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on thelift. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left). 3314186-1088B12engine coolant reservoir mount - r r . 1. Release the front left wheel speed sensor wiring from its clip.2. Disconnect the front left wheel speed sensor electrical connection.3. Release from the bodywork the rubber cable pass for the frontleft wheel speed sensor wiring.2009917

3340A28


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on thelift. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (right) 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (right) 1. Release the front right wheel speed sensor wiring from its clamp.2. Disconnect the electrical connection for the front right wheelspeed sensor.3. Release the rubber cable pass for the front right wheel speedsensor wiring from the bodywork.2009919

3340A35


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on thelift.3314864-5530B54battery cover - r+r . 3314861-5530B10battery - r+r . 3314863-5530B52Battery DRIP TRAY/SUPPORT - R.R. . 1. Disconnect the electrical connection (1a) for the rear rightwheel speed sensor and release the wiring from the clip (1b).2. Release the rubber cable pass from the rear left wheel speedsensor from the bodywork.2009921

3340A37


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on thelift. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315193-7040B22luggage compartment/load platform moulding - r+r . 3315192-7040B20back trim for luggage compartment/load platform -arrange . 3315127-7025B41boot lid lock . 3315188-7040B10load platform (luggage platform) trim - r+r . 3315190-7040B13load compartment/load platform right side trim -r r . 1. Undo the nut (1a) and bolt (1b), then move the anti-theft controlunit (1c).2. Disconnect the electrical connection of the rear right wheelspeed sensor.3. Release the rubber cable pass for the rear right wheel speedsensor wiring from the bodywork.2009923

Right. front wheel sensor for ABS



K71



K71



K71



K71



K71



K71



K71



K71



K71



K71



Pressure sensor (VDC)



K72



K72



K72



K72



Pressure sensor (VDC)



K74



K74



K74



K74



Left rear wheel sensor for ABS.



K75



K75



K75



K75



K75



K75



K75



K75



K75



K75



Rear right wheel sensor for ABS



K76



K76



K76



K76



K76



K76



K76



K76



K76



K76



Multiple tester connection



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10


Не нашел автомобиль произведенный после 2014 года? смотри здесь -> DiagnostData.com!