AUTOMOTIVE ELECTRICIANS

Alfa Romeo 166 3.0 V6 da 03/99 a 03/01 — AIRBAG — — Air Bag laterale — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Wiring diagram

Components
Component codeNameAssembly reference
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C15Facia earth, driver's side-
C21Dashboard earth on Air Bag bracket-
C21Passenger side dashboard earth-
C50Air Bag earth-
C50Side Bag earth-
D6Rear - front coupling-
D19Dashboard / battery coupling-
D60Air Bag connection-
D83CAE-i.e coupling.-
E50Instrument panel-
E50Instrument panel5560B
H1Ignition switch5520A
H75Passenger's Air Bag disablement switch5580C
K65Sensor in seat for disabling passenger Air Bag5580C
K66Sensor for driver's Side Bag5580C
K67Sensor for passenger, Side Bag5580C
M60AIR BAG control unit5580C
Q9Driver's Air Bag5580C
Q10Driver's Air Bag5580C
Q11Air Bag in dashboard (passenger side)5580C
Q20Driver's seat belt pre-tensioner7065A
Q20Driver's seat, belt pretensioner7065A
Q21Front passenger seat belt pre-tensioner7065A
Q21Front passenger, seat belt pretensioner7065A
Q21Passenger side front seat belt pretensioner7065A
Q30Driver's Side Bag-
Q31Passenger Side Bag-
Q40Driver's front window bag5580C
Q41Passenger side front window bag5580C
R10Multiple tester connection-
Location of components

Components
Component codeNameAssembly reference
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C15Facia earth, driver's side-
C21Dashboard earth on Air Bag bracket-
C21Passenger side dashboard earth-
C50Air Bag earth-
C50Side Bag earth-
D6Rear - front coupling-
D19Dashboard / battery coupling-
D60Air Bag connection-
D83CAE-i.e coupling.-
E50Instrument panel-
E50Instrument panel5560B
H1Ignition switch5520A
H75Passenger's Air Bag disablement switch5580C
K65Sensor in seat for disabling passenger Air Bag5580C
K66Sensor for driver's Side Bag5580C
K67Sensor for passenger, Side Bag5580C
M60AIR BAG control unit5580C
Q9Driver's Air Bag5580C
Q10Driver's Air Bag5580C
Q11Air Bag in dashboard (passenger side)5580C
Q20Driver's seat belt pre-tensioner7065A
Q20Driver's seat, belt pretensioner7065A
Q21Front passenger seat belt pre-tensioner7065A
Q21Front passenger, seat belt pretensioner7065A
Q21Passenger side front seat belt pretensioner7065A
Q30Driver's Side Bag-
Q31Passenger Side Bag-
Q40Driver's front window bag5580C
Q41Passenger side front window bag5580C
R10Multiple tester connection-
DescriptionThe car may be fitted with an electronically-controlled safety system that sets off the front seat belt pretensioners and the driver's air bag, passenger air bag and sidebags in the case of frontal and/or side impact of a certain severity. The sidebags are located in the front seat squabs.An electronic control unit manages the entire system by controlling all the components and activating the restraint systems (pretensioners and airbags) as necessary.The control unit has two different intervention levels.The car may be fitted with an electronically-controlled safety system that sets off the front seat belt pretensioners and the driver's air bag, passenger air bag and sidebags in the case of frontal and/or side impact of a certain severity.The two side impact sensors are located in the car side pillars.The driver's Air Bag module is located in the centre of the steering wheel; it is fitted on a tilting plate which enables the horn to be operated. The plate houses a metal container which holds the folded airbag and a gas generator that inflates the bag.A clock spring device allows the airbag module connection leads to turn with the steering wheel without the risk of breakage.The passenger airbag is located on the facia, above the glove compartment, and is fastened directly to the car crossmember via a special bracket.The passenger airbag may be deactivated manually via a special switch or automatically by a sensor in the seat.The switch, which is ignition-activated, is located at the end of the facia on the passenger side and is accessible only with the door open. When the key is turned to OFF, the control unit also controls the activation of a passenger air bag disablement warning light on the instrument panel.The seat houses an automatic passenger presence detection sensor. This takes the form of electrical resistances that detect the presence or absence of a passenger.The pretensioner is a device built into the front seat belt reel.They intervene, in the case of an impact of a certain magnitude, to recover the inevitable extension of the belts due to the action of the body weight, keeping the body close to the seat backrest.The control unit is self-diagnostic:it detects and memorizes any faultsit recognizes the various components and the type of faultit signals the onset of these faults via the special warning lightSystem activations following a particularly serious impact are memorized by the control unit. For more details 3308552see DESCRIPTION AND OPERATION:5580SPECIAL ACCESSORIES . The system control unit supply line is protected by a fuse located in the junction unit.769


767 carefully observe the safety regulations when working on the airbag system. For more details See assembly5580C air bag system '
Functional description The airbag system control unit M60 is supplied with power when the ignition switch is turned on (INT/A) at pin 5 by a line protected by fuse F2 in junction unit B1 . Pin 6 is connected to the specific earth C50 . When frontal impact of a certain severity (depending on the software setting) is detected, the control unit sends control signals to set off the modules:to driver's airbag Q9 , through a clockspring on the steering wheel Q10 (from pins 11 and 10):to the passenger airbag Q11 (from pins 13 and 14);to the pretensioners on the driver's side Q20 (from pins 1 and 2) and the passenger side Q21 (from pins 3 and 4). Pins 15 and 37 are connected to a sensor in the seat for disablement of the passenger airbag K65 . Pins 25 and 12 are connected to the passenger airbag disablement switch H75 . Side impact detection sensors K66 (driver's side) and K67 (passenger side) send signals to pins 20, 22 and 21, 23 respectively of control unit M60 . The two side sensors are connected to earth C50.When side impact of a certain severity (dependent on the software setting) is detected, the control unit sends control signals to set off the modules:to driver's sidebag Q30 (from pins 16 and 17):to the passenger side Air Bag Q31 (from pins 18 and 19); When the system self-diagnostic function reveals a fault or an impact is detected, pin 40 of control unit M60 sends a signal to the airbag fault warning light located on control panel E50 . - pin 9 of connector C. Pin 33 of M60 sends a signal to the passenger sidebag disablement warning light, again located on instrument panel E50 - pin 16 of connector C. These signals are earthed and turn on the warning lights since instrument E50 is ignition-activated (INT/A) - pin 15 of connector A - from a line protected by fuse F1 of junction unit B1 . Both warning lights are of the type known as 'smart' warning lights because an inner control circuit causes the warning light to light up even if the connection is broken or if the circuit connecting warning light and control unit is short-circuited to earth. Self-diagnostic data may be read by connecting the unit to connector R10 : this receives signals from pin 9 of control unit M60 through the appropriate tester line.

Junction unit



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



multi-function components



5505A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314824-5505A18multi-function controlunit - r r . 1. Undo the bolt (1a) and push back the junction unit as far asnecessary to disconnect the electrical connections (1b).767For precise identification ofthe electrical connections, see Wiring Diagrams Section.2. Remove the junction unit.2010592

5505A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left).

5505A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Unscrew bolt (1a) and open fuse access cover (1b).2. Undo the bolt (2a) and remove the integrated multiservices unit(2b) after having disconnected the electrical connections (2c),(2d), (2e), (2f) and (2g).2010595

5505A29


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b) for theadditional junction unit.2071293

Dashboard junction unit (CPL)



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



Battery fuses junction unit (CBA)



B99A



B99C



B99D



B99E



B99G



B99A



B99C



B99D



B99E



B99G



battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . Make sure that the ignition key is in theOFF position.1. Disconnect the battery negative and positive terminals.2. Undo the bolt (2a) fixing the battery retaining bracket (2b).3. Remove the battery.2010647

5530B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r1. Press and release the retainers (1a), then remove the cover (1b)for the supply box on the battery. 2071303

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . 3314861-5530B10battery - r+r . 1. Remove the battery fluid collection reservoir.2010648

5530B54


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Working in the luggage compartment, undo the knob for the batterycover.2. Remove the battery cover.2010650

Front left earth



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



Dashboard earth on Air Bag bracket



C21



C21



C21



C21



C21



C21



C21



C21



Air Bag earth



C50



C50



C50



C50



C50



C50



C50



C50



Rear - front coupling



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



Dashboard / battery coupling



D19



D19



D19



D19



CAE-front coupling



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



Instrument panel



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50B



E50B



E50B



E50B



E50B



E50B



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50D



E50D



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50B



E50B



E50B



E50B



E50B



E50B



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50D



E50D



analogue control panel



5560B06


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314917-5560B11analogue control panel- r+r or replace . 1. At the bench, remove the bulbs from the panel using suitablepliers.2010702

5560B11


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). Lower the steering wheel and move it back.1. Undo the bolts (1a) and remove the upper half casing for thesteering column (1b).2010703

5560B12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). Open the fuse carrier compartment flap.1. Using the tool (1a) and pushing the fuse carrier compartment,remove the surround (1b) complete with switches.2. Disconnect the elelectrical connections (2a), (2b) and (2c) andremove the surround complete with switches.2010706

Ignition switch



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



ignition switch



5520A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314931-5580C18air bag module - r+r . 7693315174-7040A26steering column trim - r+r . 3314624-4110A11steering wheel - r+r for replacement or check forversions with air bag . 3314902-5550A12complete stalk unit - r+r for versions with air bag . 1. Release the aerial for the electronic key from the ignition switch.2. Release the electrical wiring from the fixing band and disconnectthe electrical connection for the ignition switch.2010621

5520A14


768

Passenger's Air Bag disablement switch



H75



H75



H75



H75



H75



H75



H75



H75



H75



H75



air bag system



5580C12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the steering wheel inthe centred position with the wheels straight.3314931-5580C18air bag module - r+r . 7693315174-7040A26steering column trim - r+r3314624-4110A11steering wheel - r+r for replacement or check forversions with air bag . 1. Disconnect the electrical connection for the horn.2. Remove the protection, slipping it out of its housing.3. Undo the bolts (3a) and remove the clock spring for the Air Bagsystem (3b).7682010715

5580C14


769769

5580C18


769769

5580C22


769769

5580C26


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315182-7040A45facia rh side cover - r r . 1. Remove the switch for deactivating the passenger Air Bag (1a)using the tool (1b) after having disconnected the electrical connection(1c).2010723

5580C28


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315264-7045M10front seat heating system switch - r+r

5580C44


769769

5580C40


768

5580C50


768768

5580C52


768768

5580C81


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Refer to 33151727040A10instrument facia trim - r+r- 7045A10 l/h or r/h front seat (one) - r+r . 3315271-7050A20one-piece rear seat cushion - r r . 3315224-7040L40front compartment scuff strip - r r . 3315271-7050A20one-piece rear seat cushion - r r . 3315225-7040L44rear compartment scuff strip - r r . 3315216-7040H36central trim lower element - r r . 3315223-7040L20tunnel trim - r r . 3314258-1056B79injection/ignition contro unit guard - r r . 3315226-7040L50driver side foot rest - r r . 3315184-7040A65passenger compartment box lock , one , r r . 3315222-7040L10cabin floor carpet - r r . 3315217-7040H38central pillar upper element - r r . 3314930-5580C14air bag ecu - r+r . 3314940-5580C83airbag and pretensioner system wiring harness - rr or replace with facia removed .

5580C83


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21- 7045A10 l/h or r/h front seat(one) - r+r . 3315271-7050A20one-piece rear seat cushion - r r . 3315224-7040L40front compartment scuff strip - r r . 3315271-7050A20one-piece rear seat cushion - r r . 3315225-7040L44rear compartment scuff strip - r r . 3315216-7040H36central trim lower element - r r . 3315223-7040L20tunnel trim - r r . 3314258-1056B79injection/ignition contro unit guard - r r . 3315226-7040L50driver side foot rest - r r . 3315184-7040A65passenger compartment box lock , one , r r . 3315222-7040L10cabin floor carpet - r r . 3315217-7040H38central pillar upper element - r r . 3314930-5580C14air bag ecu - r+r . 1. Disconnect the electrical connections from the front seat beltpre-tensioners..2. Release the cable loom for the Air Bag system and pre-tensionersfrom the fixings, then remove it.2010730

5580C86


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21- 7045A10 l/h or r/h front seat (one) - r+r - 7045A98 front seat rear pouch panel, lh or rh - r r 3315250-7045B10l/h or r/h front seat head restraint - r+r- 7045A84 Front set BACKREST COVER - R.R. with seat removed - 7045A88 Front seat BACKREST UPHOLSTERY, left or right - R.R.with seat removed 7691. Disconnect the electrical connection for the sidebag. Take careto remove without damaging it. 2. Undo bolt (2a) and disconnect the sidebag earth cable (2b) 3. Cut the collars securing the wiring to the chassis.4. Release the sidebag module and wiring from the protective casing.5. Remove the wiring by withdrawing from its seat.2010731

Sensor in seat for disabling passenger Air Bag



K65



K65



K65



K65



K65



K65



Sensor for driver's Side Bag



K66



K66



K66



K66



K66



K66



Sensor for passenger, Side Bag



K67



K67



K67



K67



AIR BAG control unit



M60



M60



M60



M60A



M60A



M60B



M60B



M60



M60



M60



M60A



M60A



M60B



M60B



Driver's Air Bag



Q9



Q9



Q9



Q9



Q9



Q9



Q9



Q9



Driver's Air Bag



Q10



Q10



Air Bag in dashboard (passenger side)



Q11



Q11



Q11



Q11



Q11



Q11



Q11



Q11



Q11



Q11



FRONT SEAT BELTS



7065A12


WARNING: before removingand refitting pretensioners the following operations must be carriedout:Turn the key to STOP and remove.Disconnect the battery leads and insulate.Wait for 10 minutes before continuing.OBSERVE ALL SPECIFIED SAFETY RULES (see 7065A - Precautions)

7065A14


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21- 7045A10 l/h or r/h front seat(one) - r+r 1. Remove the protective cap.2. Unscrew bolt (2a) retaining the link to the seat.Cut the collars retaining the seat beltunfastened warning light wiring.Carry out this operation only on thedriver's seat.3. Remove the seat belt anchorage link.2011108

7065A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315216-7040H36central trim lower element- r r3315217-7040H38central pillar upper element - r r3315215-7040H34central pillar trim - r r1. Unscrew the upper nut retaining the seat belt to the height adjustmentdevice.2. Move the belt to one side.2011109

Driver's Side Bag



Q30



Q30



Q30



Q30



Q30



Q30



Passenger Side Bag



Q31



Q31



Q31



Q31



Q31



Q31



Driver's front window bag



Q40



Q40



Passenger side front window bag



Q41



Q41



Multiple tester connection



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10


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