AUTOMOTIVE ELECTRICIANS

Alfa Romeo 166 2.4 JTD 20v da 10/03 — REVERSING LIGHTS — — Right hand drive — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Wiring diagram

Components
Component codeNameAssembly reference
B1Junction unit5505A
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B5MAXI FUSE box-
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C30Rear left earth-
C31Rear right earth-
D1Front-dashboard coupling-
D6Rear - front coupling-
D7Recharging front connection-
D19Dashboard / battery coupling-
D25Dashboard-left rear coupling-
D40Boot rear connection-
D79CAE sensors connection-
D84CAE-dashboard coupling-
D84Connection with dashboard cable for CAE-
F35Right rear light cluster (moving section5540A
H1Ignition switch5520A
I20Reversing light control-
I20Reversing light switch5550D
L50CAE solenoids assembly-
Location of components

Components
Component codeNameAssembly reference
B1Junction unit5505A
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B5MAXI FUSE box-
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C30Rear left earth-
C31Rear right earth-
D1Front-dashboard coupling-
D6Rear - front coupling-
D7Recharging front connection-
D19Dashboard / battery coupling-
D25Dashboard-left rear coupling-
D40Boot rear connection-
D79CAE sensors connection-
D84CAE-dashboard coupling-
D84Connection with dashboard cable for CAE-
F35Right rear light cluster (moving section5540A
H1Ignition switch5520A
I20Reversing light control-
I20Reversing light switch5550D
L50CAE solenoids assembly-
DescriptionThe car is equipped with two reversing lights situated iin the centre of the tail-light unit (on the boot).These are operated whenever reverse is engaged via a switch on the outside of the gear housing.The signal responsible for turning on the reversing lights is sent to the electrochromatic interior rear view mirror control unit.The reversing light circuit is supplied with the ignition key turned to MAR - fully independently of the other lights - by a line protected by a fuse in the junction unit.
Functional description The reversing lights switch I20 is supplied by the ignition-operated line (INT/A) of the relay R1 protected by fuse F13 : both are contained in the junction unit B1 . When reverse gear is engaged, the switch closes and sends the supply to the reversing lights in the centre rear light cluster on the left F35 and on the right F36 , via the junction unit B1 (pin 7 connector I and pin 2 of connector C). When reverse gear is engaged, a signal is also sent to the interior electrochromic rearview mirror P65 . ( 3309423SeeE3032DOOR MIRROR ADJUSTMENT )

Junction unit



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



multi-function components



5505A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314824-5505A18multi-function controlunit - r r . 1. Undo the bolt (1a) and push back the junction unit as far asnecessary to disconnect the electrical connections (1b).767For precise identification ofthe electrical connections, see Wiring Diagrams Section.2. Remove the junction unit.2010592

5505A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left).

5505A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Unscrew bolt (1a) and open fuse access cover (1b).2. Undo the bolt (2a) and remove the integrated multiservices unit(2b) after having disconnected the electrical connections (2c),(2d), (2e), (2f) and (2g).2010595

5505A29


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b) for theadditional junction unit.2071293

Dashboard junction unit (CPL)



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



MAXI FUSE box



B5A



B5C



B5D



B5D



B5A



B5C



B5D



B5D



Battery fuses junction unit (CBA)



B99A



B99C



B99D



B99E



B99G



B99A



B99C



B99D



B99E



B99G



battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . Make sure that the ignition key is in theOFF position.1. Disconnect the battery negative and positive terminals.2. Undo the bolt (2a) fixing the battery retaining bracket (2b).3. Remove the battery.2010647

5530B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r1. Press and release the retainers (1a), then remove the cover (1b)for the supply box on the battery. 2071303

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . 3314861-5530B10battery - r+r . 1. Remove the battery fluid collection reservoir.2010648

5530B54


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Working in the luggage compartment, undo the knob for the batterycover.2. Remove the battery cover.2010650

Front left earth



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



Rear left earth



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



Rear right earth



C31



C31



C31



C31



C31



C31



C31



C31



Dashboard-i.e coupling.



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



Rear - front coupling



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



Recharging front connection



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



Dashboard / battery coupling



D19



D19



D19



D19



Dashboard-left rear coupling



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25B



D25B



D25B



D25B



D25B



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25B



D25B



D25B



D25B



D25B



Boot rear connection



D40



D40



D40



D40



D40



D40



D40



D40



D40



D40



D40



D40



CAE sensors connection



D79



D79



D79



D79



CAE-dashboard coupling



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



Right rear light cluster (moving section



F35



F35



lighting



5540A22


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition keyis in stop position, then disconnect the battery negative terminal1. Undo the bolt (1b) and open the fuse access cover (1b).2. Remove the complete exterior light switch (2a) from its housingusing the tool (2b).767Exert pressure inside the exteriorlights switch to facilitate its removal.3. Disconnect the electrical connections (3a), (3b) and (3c) andremove the exterior lights switch (3d).2010651

5540A56


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Undo the knob (1b) and open the protective cover (1a).2010652

5540A58



5540A68


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Undo the fixing knob (1b) and open the access cover (1a) .2. Disconnect the electrical connection from the inner rear lightcluster.3. Undo the nuts (3a) and remove the inner rear light cluster (3b).2010654

5540A74


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Open the access cover after having undone the fixing knob.2. Release the retaining tabs (2a) and extract the bulb holder (2b)from its housing.3. Replace the rear fog lamps bulb (3a) or the reversing lightsbulb (3b) or the side lights bulb (3c).2010655

5540A80


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Undo the knob (1b) and open the protective cover (1a).2010656

5540A94


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Using the tool (1a), remove the complete number plate light (1b).2. Disconnect the electrical connection and remove the number platelight.2010658

Ignition switch



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



ignition switch



5520A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314931-5580C18air bag module - r+r . 7693315174-7040A26steering column trim - r+r . 3314624-4110A11steering wheel - r+r for replacement or check forversions with air bag . 3314902-5550A12complete stalk unit - r+r for versions with air bag . 1. Release the aerial for the electronic key from the ignition switch.2. Release the electrical wiring from the fixing band and disconnectthe electrical connection for the ignition switch.2010621

5520A14


768

Reversing light control



I20



I20



I20



I20



I20



I20



I20



I20



I20



I20



I20



I20



brake and reversing lights



5550D16


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Remove the caps (1a) and undo the bolts (1b) fixing the thirdbrake light to the rear parcel shelf.2. Disconnect the electrical connection (2a) and remove the thirdbrake light (2b).2010698

5550D17


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314911-5550D16third stop light - r+r . 1. Undo the bolts (1a) and remove the bulb holder (1b).2010699

5550D18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315223-7040L20tunnel trim - r r1. Undo the nut (1a) and disconnect the earth lead (1b).2. Disconnect the electrical connection from the handbrake warninglight switch.3. Undo the nut (3a) and remove the handbrake warning light switch(3b).2010701

CAE solenoids assembly



L50



L50A



L50B



L50C



L50



L50A



L50B



L50C


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