AUTOMOTIVE ELECTRICIANS

Fiat DUCATO 2.0 16V fino a 02/05 — PETROL ENGINES ELECTRONIC MANAGEMENT — — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Fiat DUCATO 2.0 16V  fino a 02/05 — PETROL ENGINES ELECTRONIC MANAGEMENT —  — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Wiring Diagram - PETROL ENGINES ELECTRONIC MANAGEMENT - Fiat DUCATO 2.0 16V fino a 02/05







Components - PETROL ENGINES ELECTRONIC MANAGEMENT - Fiat DUCATO 2.0 16V fino a 02/05



Component codeDescriptionReference to the assembly
A030IGNITION COIL5510C
B001JUNCTION UNIT5,505A
B099MAXI FUSE BOX ON BATTERY-
C040ENGINE EARTH-
D001FRONT/DASHBOARD COUPLING-
D004FRONT/ENGINE COUPLING-
D145FRONT/CILC (FUEL LEVEL GAUGE CIRCUIT) COUPLING-
E050INSTRUMENT PANEL
H001IGNITION SWITCH-
I050INERTIA SWITCH
K017LAMBDA SENSOR ON CATALYZER1,080B
K018LAMBDA SENSOR ON CATALYZER - 21,080B
K032ENGINE OIL LEVEL SENSOR1,084A
K036ENGINE COOLANT TEMPERATURE SENSOR/SENDER UNIT-
K042AIR TEMPERATURE SENSOR-
K046RPM SENSOR-
K047TIMING SENSOR-
K048ABSOLUTE PRESSURE SENSOR-
K050DETONATION SENSOR5510C
K056THROTTLE POSITION SENSOR-
K084SPEEDOMETER SENSOR-
L010FUEL VAPOUR RECOVERY SOLENOID VALVE1080E
M010ENGINE MANAGEMENT ECU-
M011MAIN INJECTION RELAY DIODE-
N041FUEL PUMP AND EPIC LEVEL GAUGE
N070INJECTOR1,056B
N075THROTTLE BODY ACTUATOR-
O007OIL VAPOUR HEATING RESISTANCE-
O015THROTTLE CASING HEATING RESISTANCE-

Component location - PETROL ENGINES ELECTRONIC MANAGEMENT - Fiat DUCATO 2.0 16V fino a 02/05





Component codeDescriptionReference to the assembly
A030IGNITION COIL5510C
B001JUNCTION UNIT5,505A
B099MAXI FUSE BOX ON BATTERY-
C040ENGINE EARTH-
D001FRONT/DASHBOARD COUPLING-
D004FRONT/ENGINE COUPLING-
D145FRONT/CILC (FUEL LEVEL GAUGE CIRCUIT) COUPLING-
E050INSTRUMENT PANEL
H001IGNITION SWITCH-
I050INERTIA SWITCH
K017LAMBDA SENSOR ON CATALYZER1,080B
K018LAMBDA SENSOR ON CATALYZER - 21,080B
K032ENGINE OIL LEVEL SENSOR1,084A
K036ENGINE COOLANT TEMPERATURE SENSOR/SENDER UNIT-
K042AIR TEMPERATURE SENSOR-
K046RPM SENSOR-
K047TIMING SENSOR-
K048ABSOLUTE PRESSURE SENSOR-
K050DETONATION SENSOR5510C
K056THROTTLE POSITION SENSOR-
K084SPEEDOMETER SENSOR-
L010FUEL VAPOUR RECOVERY SOLENOID VALVE1080E
M010ENGINE MANAGEMENT ECU-
M011MAIN INJECTION RELAY DIODE-
N041FUEL PUMP AND EPIC LEVEL GAUGE
N070INJECTOR1,056B
N075THROTTLE BODY ACTUATOR-
O007OIL VAPOUR HEATING RESISTANCE-
O015THROTTLE CASING HEATING RESISTANCE-

Description - PETROL ENGINES ELECTRONIC MANAGEMENT - Fiat DUCATO 2.0 16V fino a 02/05


An electronic control system supervises and governs all engine parameters to optimise performance and fuel consumption by means of a real-time response to different service conditions.The system is managed by a single control unit that controls the twin ignition (static with lost spark) and the injection (phased).Depending on the signals received from numerous sensors, the control unit controls the injectors connected to it managing the following systems:fuel supply;air supply;engine cooling;exhaust with catalytic preconverter and converter controlled by two lambda sensors;fuel vapour recirculation.The throttle body is also controlled electronically by the control unit: throttle opening is calculated in accordance with specific software mapped inside the engine control unit. This system does away with the need for a mechanical link between accelerator pedal and throttle body.The control unit also controls the hydraulic variable valve timing system, an exclusive device that allows optimisation of intake timing.The system is also controlled by dedicated relays in the engine bay control unit. Lines supplying the control unit and various system components (sensors and actuators) are protected by dedicated fuses that are also located inside the engine bay.The electronic management system described above ensures that this engine meets the very latest EOBD (European On Board Diagnogis) system emission control and monitoring requirements. This system allows continous diagnosis of emission-related car components and notifies the driver if any of the components should deteriorate by turning on a warning light and showing a message on the instrument panel matrix display.

Operational Description - PETROL ENGINES ELECTRONIC MANAGEMENT - Fiat DUCATO 2.0 16V fino a 02/05


The engine management control unit M010 receives a supply controlled by the ignition at pin B4 connector A from the engine compartment junction unit B001 from the line protected by fuse F16 housed inside the actual junction unit.The coil for relay T10 is connected, on one side to the battery by the line protected by fuse F18, and on the other side to the engine management control unit M010, at pin F2 connector B. The latter connection is protected by diode M011. When the relay T10 is energized, the direct battery power supply reaches the control unit M010, at pin A4 connector B and at the relay T09 via the line protected by fuse F21. The control unit M010 operates the relay T09, from pin F3 connector C, that provides the direct battery power supply to the injectors N070 (pin 2), to the ignition coil A030 (pin 4) and to the EPIC fuel pump and gauge N041, via the line protected by fuse F22, to the Lambda sensors K017 (pin 1), K018 (pin 1), to the speedometer sensor K084 (pin 1), to the fuel vapour recovery solenoid valve L010 (pin 2), to the oil vapour heating resistance O007 (pin 1) and to the throttle casing heating resistance O015 (pin1) via the line protected by fuse F11.The engine coolant temperature sensor/sender unit K036 receives a supply, at pin 1, from the control unit M010, pin E4 connector B and sends its own signal from pin 2 to pin D4 connector B of the junction unit.The engine management control unit supplies the detonation sensor K050, from pins C3 and B3 of connector B, whilst pins A2 and A3 of the same connector provide a supply for the air temperature sensor K042. The absolute pressure sensor K048 receives a positive supply from pin C3 connector C of control unit M010, a reference earth from pin A3 connector B and provides its own signal to pin C1 connector C.The engine management control unit M010 is connected to the rpm sensor K046 from pins B1 and B2 connector C.The control unit M010 receives the signals transmitted by the throttle position sensor K056 and the timing sensor K047 from pins B4 and F3 connector B. Both sensors receive a power supply from the actual control unit from pins E1 and A2 connector C.The engine management control unit M010 is connected to the integrated throttle casing actuator N075 by pins E3, D2, D3 and D1 connector C.The control unit M010 is connected to pin 2 of the Lambda sensors K017 and K018 by pins E2 and D2 connector B. Lambda sensor K017 is connected to pins B3 and A3 connector C, whilst Lambda sensor K018 is connected to pins D3 and E3 connector B.The control unit M010 provides the earth reference for the fuel vapour recovery solenoid valve L010 from pin F2 connector C.The engine management control unit M010 operates the injector N070 from pins H3, G2, G, H2 connector C, whilst it manages the ignition coil A030 from pins G3 and H3 connector B.The control unit M010 operates the switching on of the injection system failure warning light, located inside the instrument panel E050, from pin C4 connector A. It manages the switching on of the engine coolant overheating warning light from pin K3 of the same connector. The switching on of the fuel reserve warning light is controlled from pin M3 connector A.The inertia switch I050 is earthed at pin 1. In the case of an impact, the contact opens thereby deactivating the supply of fuel.

IGNITION COIL



A030



A030



A030



A030



JUNCTION UNIT



B001A



B001A



B001A



B001A



B001A



B001A



B001A



B001A



B001A



B001A



B001A



B001A



B001A



B001A



B001B



B001B



B001C



B001C



B001D



B001E



B001E



B001E



B001E



B001E



B001E



B001E



B001E



B001E



B001E



B001F



MAXI FUSE BOX ON BATTERY



B099A



B099A



B099A



B099B



B099C



B099D



B099D



B099D



B099D



B099E



B099E



B099E



B099E



B099F



B099F



B099F



B099G



B099H



B099H



B099I



ENGINE EARTH



C040



C040



C040



C040



C040A



C040A



C040A



C040A



C040A



C040A



C040A



C040A



C040B



C040B



C040B



C040B



C040B



C040B



FRONT/DASHBOARD COUPLING



D001A



D001A



D001A



D001A



D001A



D001A



D001A



D001A



D001A



D001A



D001A



D001B



D001B



D001B



D001B



D001B



D001B



D001B



FRONT/ENGINE COUPLING



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004A



D004B



D004B



D004B



D004B



D004B



D004B



D004B



D004B



FRONT/CILC (FUEL LEVEL GAUGE CIRCUIT) COUPLING



D145



D145



D145



D145



D145



D145



D145



INSTRUMENT PANEL



E050A



E050B



E050C



E050D



E050E



IGNITION SWITCH



H001A



H001A



H001A



H001A



H001A



H001B



INERTIA SWITCH



I050



I050



I050



I050



I050



I050



I050



LAMBDA SENSOR ON CATALYZER



K017



K017



K017



K017



LAMBDA SENSOR ON CATALYZER - 2



K018



K018



K018



K018



ENGINE OIL LEVEL SENSOR



K032



K032



K032



K032



K032



K032



K032



K032



K032



ENGINE COOLANT TEMPERATURE SENSOR/SENDER UNIT



K036



K036



K036



K036



K036



K036



K036



K036



K036



K036



AIR TEMPERATURE SENSOR



K042



K042



K042



K042



K042



K042



K042



K042



K042



K042



RPM SENSOR



K046



K046



K046



K046



K046



K046



K046



K046



TIMING SENSOR



K047



K047



K047



K047



K047



K047



K047



K047



K047



K047



ABSOLUTE PRESSURE SENSOR



K048



K048



K048



K048



DETONATION SENSOR



K050



K050



K050



K050



THROTTLE POSITION SENSOR



K056



K056



K056



K056



SPEEDOMETER SENSOR



K084



K084



K084



K084



K084



K084



K084



K084



K084



K084



K084



K084



K084



FUEL VAPOUR RECOVERY SOLENOID VALVE



L010



L010



L010



ENGINE MANAGEMENT ECU



M010A



M010A



M010A



M010A



M010A



M010A



M010A



M010A



M010A



M010A



M010A



M010A



M010A



M010B



M010B



M010B



M010B



M010B



M010B



M010B



M010B



M010B



M010B



M010B



M010B



M010C



M010C



M010C



M010C



MAIN INJECTION RELAY DIODE



M011



M011



M011



M011



FUEL PUMP AND EPIC LEVEL GAUGE



N041



INJECTOR



N070A



N070A



N070A



N070A



N070A



N070A



N070A



N070A



N070A



N070A



N070B



N070B



N070B



N070B



N070B



N070B



N070B



N070B



N070B



N070B



N070C



N070C



N070C



N070C



N070C



N070C



N070C



N070C



N070C



N070C



N070D



N070D



N070D



N070D



N070D



N070D



N070D



N070D



N070D



N070D



THROTTLE BODY ACTUATOR



N075



N075



N075



N075



OIL VAPOUR HEATING RESISTANCE



O007



O007



O007A



O007A



O007A



O007A



O007A



O007A



O007A



O007A



O007A



O007A



O007A



O007A



O007B



O007B



THROTTLE CASING HEATING RESISTANCE



O015



O015



O015



O015


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