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All Wiring Diagrams for Ford Aerostar 1996

Diagram sections — 24 (47 total)

AIR CONDITIONING

A/C Wiring Diagram for Ford Aerostar 1996

List of elements for A/C Wiring Diagram for Ford Aerostar 1996:

(3.0l)
(4.0l)
(right rear of engine compartment on a/c accumulator)
(top left center of safety wall)
(top rear corner of right fender apron)
(top rear corner of right fender apron) g121
A/c clutch diode
A/c control assembly
A/c clutch field coil
A/c cutout relay (in engine compartment relay box )
Auxiliary a/c system refrigerant valve solenoid (behind left b pillar)
Auxiliary blower motor
Auxiliary blower motor resistor assembly (behind left b pillar)
Auxiliary power relay (behind left b pillar)
Blower motor
Blower motor resistor assembly (top right side of safety wall)
Clutch cycling pressure switch
Def
Defrost
Floor
Front auxiliary blower motor switch
Fuse 6 20a
Fuse 9 30a
Fuse panel
G105
G206 (behind center of i/p, left of radio)
Heat
High pressure cutoff switch (3.0l-right front of engine) (4.0l-left front of engine)
Hot at all times
Hot in accy or run
Hot in run
Main blower motor switch
Max
Med
Mix
Norm
Off
Pcm power relay
Power- train control module (top left side of safety wall)
Rear
Rear auxiliary blower motor switch
Red
Vent

Heater Wiring Diagram for Ford Aerostar 1996

List of elements for Heater Wiring Diagram for Ford Aerostar 1996:

(not used)
Auxiliary blower motor
Auxiliary blower motor resistor assembly (behind left b pillar)
Auxiliary power relay (behind left b pillar)
Blower motor
Blower motor resistor assembly (top right side of safety wall)
Defrost
Front auxiliary blower motor switch
Fuse 9 30a
Fuse panel
G105 (top rear corner of right fender apron)
G206 (behind center of i/p, left of radio)
Heat
Heater control assembly
Hot at all times
Hot in accy or run
Main blower motor switch
Med
Mix
Off
Rear
Rear auxiliary blower motor switch
Vent

ANTI-LOCK BRAKES

Anti-lock Brake Wiring Diagrams for Ford Aerostar 1996

List of elements for Anti-lock Brake Wiring Diagrams for Ford Aerostar 1996:

"anti-lock" brakes indicator
"brake" indicator
(behind left side of instrument panel, taped to main harness)
(on brake pedal support)
(top of rear axle)
1995 vftc c
Acc
Brake fluid level switch (left rear of engine compartment, on brake master cylinder)
Brake on/off (boo) switch
Brake on/off input
Brake warning resistor/diode assembly (taped to main harness, near g206)
C250
C251
Dds test connector (left rear of engine compart- ment)
Diff sensor ground
Diff speed input
Differential speed sensor (dds)
Dss input
Dss return
Dump sol output
Dump solenoid
Dump valve solenoid
Fuse 15a
Fuse 20a
Fuse panel (behind left side of i/p, left of steering column)
G100 (front of left fender apron, left of battery)
G206 (behind center of instrument panel, below left side of radio)
Gnd
Hot at all times
Hot in run
Hot in start or run
Ignition switch
Instrument cluster
Isolation sol output
Isolation valve solenoid
Lock
Low fluid lvl input
Module ground
Nca
Off
Power (hot in run)
Pressure differential warning switch (left rear of engine compartment, below brake fluid reservoir)
Psom module (instrument cluster)
Pwr (hot all times)
Rabs proportioning valve switch assembly (left rear of engine compartment, below master cylinder)
Rabs test connector
Rear anti-lock brake module (rabs) (behind center of i/p, below ashtray)
Red
Red/pnk
Start run
Valve reset
Warning lamp

COMPUTER DATA LINES

Computer Data Lines for Ford Aerostar 1996

List of elements for Computer Data Lines for Ford Aerostar 1996:

Bus (+)
Bus (-)
Data link connector (dlc) (center of i/p)
G114 (left rear of engine compartment, on safety wall)
G206 (behind center of i/p, below left side of radio)
Hot at all times
Powertrain control module (pcm) (top left side of safety wall, left side of brake master cylinder)
Red
S222
S243
To trailer/ camper adapter

CRUISE CONTROL

Cruise Control Wiring Diagram for Ford Aerostar 1996

List of elements for Cruise Control Wiring Diagram for Ford Aerostar 1996:

(behind center of i/p,
(in steering wheel)
(left rear corner of engine compartment)
(on brake pedal support)
100-
40-
50,000 ohms
Accel
Actuator (connects to throttle linkage)
Below left side of radio)
Brake input
Brake on/off (boo) switch
C228
C234
C235
C249
C296
Clock- spring assembly (inside steering column)
Coast
Ctrl sw input
Exterior lights system (multi-function switch)
Fast
Fuse 1 15a
Fuse 12 30a
Fuse 6 20a
Fuse panel (left side of i/p, left of steering column)
G206
Ground
Horn relay (right side of steering column)
Horn switch
Hot at all
Hot in accy
Instrument cluster
Nca
Off
Ohms
Or run
Pnk
Psom module
Pwr: in accy or run
Red
Resume
Servo motor
Servo posit feed
Servo posit gnd
Servo posit signal
Set/
Slow
Sol volt source
Sol+
Speed control amplifier (right side of instrument panel, above cowl panel)
Speed control servo
Speed control switch assembly (partial)
Speed input
Speed output
Times
Vac
Vac sol ctrl
Vacuum distribution
Vacuum dump valve (vents to atmosphere when brake is depressed)
Vent
Vent sol ctrl

DEFOGGERS

Defogger Wiring Diagram for Ford Aerostar 1996

List of elements for Defogger Wiring Diagram for Ford Aerostar 1996:

(behind center of i/p,
(center of left fender apron, at starter relay)
(top left side of rear door/liftgate header)
Below left side of radio)
Fuse 15a
Fuse panel (behind left side of i/p, left of steering column)
G206
G406
Hot at all times
Hot in run
Illumination
Interior lights system
Momentary switch
On indicator
Rear window defrost control
Rear window defrost grid
Relay
S221
S249
S274
Timing circuit

ENGINE PERFORMANCE

3.0L

3.0L, Engine Performance Wiring Diagrams (1 of 4) for Ford Aerostar 1996

List of elements for 3.0L, Engine Performance Wiring Diagrams (1 of 4) for Ford Aerostar 1996:

(ckp) sensor (+)
(ckp) sensor (-)
(ho2s) rear
(left rear of engine compartment, on safety wall)
(pf) sensor
A/c cutoff sw
Air conditioning system
Ccs sol
Ckp shield
Data link (+)
Data link (-)
Data link connector (dlc) (center of i/p)
Dlc
Ect sens in
Egr vac reg
Engine compartment relay box (left rear of engine comartment)
Engine compartment relay box (left rear of engine compartment)
Fuel pump mon
Fuel pump relay
Fuse 15a
Fuse panel (behind left of i/p, left of steering column)
G114
G116 (left center of safety wall, near windshield wiper motor)
Ground
Hot at all times
Hot in start or run
Iat sens
Ign coil #1
Ign coil #2
Ignition coil (3.0l: top left rear of engine; 4.0l: right side of engine)
Maf sig rtn
Mil
Nca
Octane adj plug
Off
Pcm inline fuse (left rear of engine compartment)
Pcm power relay
Pcm pwr relay diode
Powertrain control module (left side of safety wall, left side of brake master cylinder)
Primary
Purge flow sensor (right rear of engine compartment)
Pwr gnd
Radio noise capacitor (3.0l: top left rear of engine; 4.0l: right side of engine)
Red
Secondary
Shield gnd
Shift sol 1
Shift sol 2
Tach
To spark plugs
Trans ctrl sw
Trans fl temp
Transmission control indicator lamp (tcil)
Transmission control switch (tcs)

3.0L, Engine Performance Wiring Diagrams (2 of 4) for Ford Aerostar 1996

List of elements for 3.0L, Engine Performance Wiring Diagrams (2 of 4) for Ford Aerostar 1996:

(ckp) shield
(cmp) shield
Brake warning resistor/ diode assembly (behind left side of i/p, taped to main harness)
C251
Camshaft position (cmp) sensor (top rear of engine)
Crankshaft position (ckp) sensor (lower right front of engine)
Differential pressure feedback egr (dpfe) sensor (top left front of engine)
Engine coolant temperature (ect) sensor (top center front of engine)
Fuse 15a
Fuse panel (behind left side of i/p, left of steering column)
G116 (left center of safety wall, near windshield wiper motor)
G206 (behind center of i/p, below right side of radio)
Instrument cluster
Intake air temperature (iat) sensor (right rear of engine compartment)
Malfunction indicator lamp (mil) (check engine)
Nca
Octane adjust plug (left rear of engine compartment)
Red
Throttle position (tp) sensor (top center front of engine)

3.0L, Engine Performance Wiring Diagrams (3 of 4) for Ford Aerostar 1996

List of elements for 3.0L, Engine Performance Wiring Diagrams (3 of 4) for Ford Aerostar 1996:

(behind center of right cowl panel) inertia fuel shut-off (ifs) switch
(top of fuel tank) fuel pump/ fuel gauge sender
(under center of vehicle, behind engine) 4r44e/4r55e automatic transmission
Air conditioning system
Coast clutch sole- noid (css)
Egr vacuum regulator (evr) solenoid valve (near fuel injector #3)
Electronic pressure control (epc) solenoid
Evaporative (evap) emission canister purge valve (right side of engine, near throttle body)
Fuel injectors (top of engine)
G206 (behind center of i/p, below left side of radio)
Idle air control (iac) valve (top left front of engine)
Red
Shift solenoid
Tan
Torque converter clutch (tcc) solenoid
Transmission fluid temperature (tft) sensor
Turbine shaft speed (tss) sensor

3.0L, Engine Performance Wiring Diagrams (4 of 4) for Ford Aerostar 1996

List of elements for 3.0L, Engine Performance Wiring Diagrams (4 of 4) for Ford Aerostar 1996:

(cmp) shield
(h2os) front
(ho2s) front
(ho2s) front heated oxygen sensor (right rear of engine, on exhaust manifold)
(ho2s) rear
(ho2s) rear heated oxygen sensor (right rear of engine, on exhaust manifold)
(left side of automatic transmission) transmission range (tr) sensor
(on top of brake pedal)
(pcm pwr relay)
(right side of i/p, above cowl panel)
A/c wot cutout
Air conditioning system
B+ (kapwr)
Brake on/off
Brake on/off (boo) switch
C249
Cam pos sens
Dpfe sens
Epc sol ctrl
Evap can purge
Fuel inj #2
Fuel inj #4
Fuel inj #6
Fuel inj 1 ctrl
Fuel inj 3 ctrl
Fuel inj 5 ctrl
Fuel pump ctrl
Fuse 15a
Fuse panel (behind left side of i/p, left of steering column)
G116 (left center of safety wall, near windshield wiper motor)
Hot at all times
Iac valve ctrl
Ignition coil #3
Instrument cluster psom module
Maf sens
Mass air flow (maf) sensor (on air intake assembly)
Nca
Power gnd
Powertrain control module (pcm) (left side of safety wall, left side of brake master cylinder)
Pwr gnd
Red
Ref volt
Shift sol 3
Sig rtn
Speed control amplifier
Speed output
Tan
Tcc sol ctrl
Tp sens
Tr sens
Trans ctrl ind
Tss
Vss out- put

4.0L

4.0L, Engine Performance Wiring Diagrams (1 of 4) for Ford Aerostar 1996

List of elements for 4.0L, Engine Performance Wiring Diagrams (1 of 4) for Ford Aerostar 1996:

(ckp) sensor (+)
(ckp) sensor (-)
(ho2s) rear
(left rear of engine compartment, on safety wall)
(pf) sensor
A/c cutoff sw
Air conditioning system
Ccs sol
Ckp shield
Data link (+)
Data link (-)
Data link connector (dlc) (center of i/p)
Dlc
Ect sens in
Egr vac reg
Engine compartment relay box (left rear of engine comartment)
Engine compartment relay box (left rear of engine compartment)
Fuel pump mon
Fuel pump relay
Fuse 15a
Fuse panel (behind left of i/p, left of steering column)
G114
G116 (left center of safety wall, near windshield wiper motor)
Ground
Hot at all times
Hot in start or run
Iat sens
Ign coil #1
Ign coil #2
Ignition coil (3.0l-top left rear of engine, 4.0l-right side of engine)
Maf sig rtn
Mil
Nca
Octane adj plug
Off
Pcm inline fuse (left rear of engine compartment)
Pcm power relay
Pcm pwr relay diode
Powertrain control module (left side of safety wall, left side of brake master cylinder)
Primary
Purge flow sensor (right rear of engine compartment)
Pwr gnd
Radio noise capacitor (3.0l-top left rear of engine, 4.0l-right side of engine)
Red
Secondary
Shield gnd
Shift sol 1
Shift sol 2
Tach
To spark plugs
Trans ctrl sw
Trans fl temp
Transmission control indicator lamp (tcil)
Transmission control switch (tcs)

4.0L, Engine Performance Wiring Diagrams (2 of 4) for Ford Aerostar 1996

List of elements for 4.0L, Engine Performance Wiring Diagrams (2 of 4) for Ford Aerostar 1996:

(ckp) shield
(cmp) shield
Brake warning resistor/ diode assembly (behind left side of i/p, taped to main harness)
C251
Camshaft position (cmp) sensor (top rear of engine)
Crankshaft position (ckp) sensor (lower right front of engine)
Differential pressure feedback egr (dpfe) sensor (top left front of engine)
Engine coolant temperature (ect) sensor (top left front of engine)
Fuse 15a
Fuse panel (behind left side of i/p, left of steering column)
G116 (left center of safety wall, near windshield wiper motor)
G206 (behind center of i/p, below right side of radio)
Hot in start or run
Instrument cluster
Intake air temperature (iat) sensor (right rear of engine compartment)
Malfunction indicator lamp (mil) (check engine)
Nca
Octane adjust plug (left rear of engine compartment)
Red
Throttle position (tp) sensor (top left front of engine)

4.0L, Engine Performance Wiring Diagrams (3 of 4) for Ford Aerostar 1996

List of elements for 4.0L, Engine Performance Wiring Diagrams (3 of 4) for Ford Aerostar 1996:

(behind center of right cowl panel) inertia fuel shut-off (ifs) switch
(top of fuel tank) fuel pump/ fuel gauge sender
4r44e/4r55e automatic transmission
Air conditioning system
Coast clutch sole- noid (css)
Egr vacuum regulator (evr) solenoid valve (near fuel injector #3)
Electronic pressure control (epc) solenoid
Evaporative (evap) emission canister purge valve (right side of engine, near throttle body)
Fuel injectors (top of engine)
G206 (behind center of i/p, below left side of radio)
Idle air control (iac) valve (top left front of engine)
Red
Shift solenoid
Tan
Torque converter clutch (tcc) solenoid
Transmission fluid temperature (tft) sensor
Turbine shaft speed (tss) sensor

4.0L, Engine Performance Wiring Diagrams (4 of 4) for Ford Aerostar 1996

List of elements for 4.0L, Engine Performance Wiring Diagrams (4 of 4) for Ford Aerostar 1996:

(cmp) shield
(h2os) front
(ho2s) front
(ho2s) front heated oxygen sensor (right rear of engine, on exhaust manifold)
(ho2s) rear
(ho2s) rear heated oxygen sensor (right rear of engine, on exhaust manifold)
(left side of automatic transmission) transmission range (tr) sensor
(on top of brake pedal)
(pcm pwr relay)
(right side of i/p, above cowl panel)
A/c wot cutout
Air conditioning system
B+ (kapwr)
Brake on/off
Brake on/off (boo) switch
C249
Cam pos sens
Dpfe sens
Epc sol ctrl
Evap can purge
Fuel inj #2
Fuel inj #4
Fuel inj #6
Fuel inj 1 ctrl
Fuel inj 3 ctrl
Fuel inj 5 ctrl
Fuel pump ctrl
Fuse 15a
Fuse panel (behind left side of i/p, left of steering column)
G116 (left center of safety wall, near windshield wiper motor)
Hot at all times
Iac valve ctrl
Ignition coil #3
Instrument cluster
Maf sens
Mass air flow (maf) sensor (on air intake assembly)
Nca
Power gnd
Powertrain control module (pcm) (left side of safety wall, left side of brake master cylinder)
Psom module
Pwr gnd
Red
Ref volt
Shift sol 3
Sig rtn
Speed control amplifier
Speed output
Tan
Tcc sol ctrl
Tp sens
Tr sens
Trans ctrl ind
Tss
Vss out- put

EXTERIOR LIGHTS

Back-up Lamps Wiring Diagram for Ford Aerostar 1996

List of elements for Back-up Lamps Wiring Diagram for Ford Aerostar 1996:

Backup lamps relay (left rear cargo area, part of trailer tow module)
Exterior lights
Fuse 15a
Fuse panel
G206 (behind center of i/p, below left side of radio)
G402 (center of left 'd' pillar)
Hot at all times
Hot in run
Left backup lamp
Red
Right backup lamp
Transmission range (tr) sensor (left side of automatic transmission)

Exterior Lamps Wiring Diagram for Ford Aerostar 1996

List of elements for Exterior Lamps Wiring Diagram for Ford Aerostar 1996:

10a
12v (in run)
Backup lamps
Brake on/off (boo) switch (behind left side i/p, on brake pedal support)
C250
C251
C268
Data link connector (dlc) (center of i/p)
Electronic flasher (behind left side of i/p, on front of fuse panel)
Engine compartment lamp
Engine compartment lamp mercury switch
Fuse 15a
Fuse panel (behind left side of i/p, left side of steering column)
G100 (front left fender apron, left of battery)
G105 (top rear corner of right fender apron, below hood hinge)
G206 (behind center of i/p, below left side of radio)
G206 (behind center of i/p, left side of radio)
G206 (w/ dual door & w/o wiper/washer) (behind center of i/p, below left side of radio)
G402 (center of left "d" pillar)
G406 (top left side of rear door/lift gate header)
G406 (w/ liftgate & wiper/ washer) (top left side of rear door/lift- gate header)
Ground
Hazard
Head
Head lights system (w/ drl)
High mount stop lamp
Hot at all times
Hot in run
Instrument cluster
Left
Left turn lp
Left front park/ turn lamp
Left rear stop/ side marker lamp
Left rear turn lamp
Left turn indicator
Licence lamp (w/dual rear doors)
Licence lamps (w/ lift gate)
Main light switch off
Multi-function switch (top left side of steering column)
Nca
Normal
Park
Pulsed 12v
Red
Right
Right turn lp
Right front park/ turn lamp
Right rear stop/ side marker lamp
Right rear turn lamp
Right turn indicator
Running lamps relay (left rear cargo area, part of trailer tow module)
Trailer backup lamps
Trailer ground
Trailer left turn/ stop lamps
Trailer right turn/ stop lamps
Trailer running lamps

GROUND DISTRIBUTION

Ground Distribution Wiring Diagram (1 of 2) for Ford Aerostar 1996

List of elements for Ground Distribution Wiring Diagram (1 of 2) for Ford Aerostar 1996:

(3.0l)
(4.0l)
(behind center of i/p, below left side of radio)
(cmp) cam shaft position sensor
(front left fender apron, left of battery)
(left rear of engine compartment, on safety wall)
(lower left front of engine)
(lower left rear of engine, near
(right front door, at door ajar switch)
(top left center of safety wall near,
(top rear corner of right fender apron, below hood hinge)
3.0l
4.0l
A/c clutch diode
A/c clutch field coil
A/c heater control illum-
Air bag diagnostic monitor
Battery
Blower motor resistor assembly
Brake fluid level switch
Button connectors
C232
C233
C250
C251
C257
Ckp shield
Clock spring assembly
Cmp shield
Data link connector (center of i/p)
Door lock/ unlock control relay
Electronic 4 wheel drive module
Electronic flasher
Engine compartment lamp
Engine compartment relay box
From ignition switch
G100
G105
G110
G114
G116
G206
G600
Ination
Instrument cluster
Left front park/ turn lamp
Left headlamp
Mass air flow sensor
Pcm power relay
Powertrain control module
Purge flow sensor
Rabs proportioning valve switch assembly
Radio
Rear anti-lock brake (rabs) module
Red
Right front park/ turn lamp
Right headlamp
Sliding door ajar relay
Speed control amplifier
Starter motor/ solenoid)
Stepwell lamp
Warning chime module
Windshield washer pump motor
Windshield wiper motor
Windshield wiper motor)
Wiper control module

Ground Distribution Wiring Diagram (2 of 2) for Ford Aerostar 1996

List of elements for Ground Distribution Wiring Diagram (2 of 2) for Ford Aerostar 1996:

(behind center of i/p, below left side of radio)
(behind center of i/p, below right
(left front
Ajar switch)
Ashtray lamp
Auxiliary blower motor relay
Blower motor switch
C249
C250
C257
Cargo lamp
Data link connector (center of i/p)
Dome and reading lamps
Dome lamp
Door, at door
Front auxiliary blower motor switch
Fuel pump/ fuel gauge sender
G206
G206 (behind center of i/p, below right side of radio)
G406 (top left side of rear door/ liftgate header)
G500
Glove box lamp and switch
Gnd
High mount stop lamp
High mount stop lamp
Ignition switch
Illumi- nated entry timer
Instrument cluster
Instrument panel cigar lighter
Instrument panel cigar lighter lamp
Left backup lamp
Left license lamp
Left lumbar seat pump motor
Left rear stop/side marker lamp
Left rear turn lamp
License lamp
Liftgate ajar switch
Liftgate washer pump motor
Liftgate wiper motor
Liftgate wiper/ washer switch
Master window/ door lock switch
Midline radio only
Nca
Power door lock module
Power mirror switch
Power- train control module
Premium radio only
Radio
Radio amplifier
Rear auxiliary blower motor switch illumi- nation
Rear cigar lighter
Rear cigar lighter illumi- nation
Rear door latch switch
Rear window defrost control
Rear window defrost grid
Remote head- phone module
Remote headphone module
Right backup lamp
Right license lamp
Right lumbar seat pump motor
Right rear door ajar switch
Right rear stop/side marker lamp
Right rear turn lamp
Seat belt buckle switch
Shift lock actuator
Side of radio)
To g206
W/ reading lamps
W/ rear wiper/washer
W/dual rear doors
W/o reading lamps
W/o rear wiper/washer
With auxiliary blower
With dual rear doors
With dual rear doors
With illuminated entry
With lift gate
With liftgate
With lumbar seat

HEADLIGHTS

Headlight Wiring Diagram, with DRL for Ford Aerostar 1996

List of elements for Headlight Wiring Diagram, with DRL for Ford Aerostar 1996:

(center of left fender apron, at starter relay)
(on park brake support) park brake switch
Battery input
Brake ind output
Brake indicator
Brake warning resistor/diode assembly (behind left side of i/p, taped to main harness near g206)
C231
C250
C251
Daytime running lamps (drl) module (front of left fender apron, forward of starter relay)
Dimmer
Exterior lights system
Flash-to- pass
Fuse 12 30a
Fuse 18 15a
Fuse 4 15a
Fuse 5 15a
Fuse panel (behind left side of i/p, left of steering column)
G100 (front left fender apron, left of battery)
G105 (top rear corner of right fender apron, below hood hinge)
G206 (behind center of i/p, below left side of radio)
Head
Hi beam indicator
High beam ind output
Hot at all times
Hot in run
Hot in start or run
Ignition input
Instrument cluster
Left headlamp
Low beam input
Main light switch
Multi-function switch (top left side of steering column)
Off
Park
Park brake on input
Pass
Pulsed hi beam output
Right headlamp

Headlight Wiring Diagram, without DRL for Ford Aerostar 1996

List of elements for Headlight Wiring Diagram, without DRL for Ford Aerostar 1996:

22a
C231
C250
Dimmer
Flash- to- pass
Fuse 12 30a
Fuse panel (behind left side of i/p, left of steering column)
G100 (front left fender apron, left of battery)
G105 (top rear corner of right fender apron, below hood hinge)
G206 (behind center of i/p, below left side of radio)
Head
Hi beam indicator
Hot at all times
Instru- ment cluster
Left headlamp
Main light switch
Multi-function switch (top left side of steering column)
Off
Park
Pass
Right headlamp

HORN

Horn Wiring Diagram for Ford Aerostar 1996

List of elements for Horn Wiring Diagram for Ford Aerostar 1996:

30a
Clockspring assembly (below steering wheel)
Fuse 12
Fuse panel (behind left side of i/p, left of steering column)
G206 (behind center of i/p, below left side of radio)
High pitch horn (lower right front of engine compt., behind lower radiator support)
Horn relay (behind lower left side of i/p, right of steering column)
Horn switch
Hot at all times
Low pitch horn (lower right front of engine compt., behind lower radiator support)
Nca
Speed control switch assembly (in steering wheel)

INSTRUMENT CLUSTER

Instrument Cluster Wiring Diagram (1 of 2) for Ford Aerostar 1996

List of elements for Instrument Cluster Wiring Diagram (1 of 2) for Ford Aerostar 1996:

(behind center of i/p, below right side of radio)
(behind left side of i/p, near top of
(behind right
(below rear of vehicle, top of
4 wheel
Acc
Air bag diagnostic module (behind left side of i/p, near top of cowl panel)
Air bag ind.
Amp ind.
Amplifier
Anti- slosh module
Bat
Battery ground
Brake ind.
C231
C249
C250
C251
C268
Chime module
Column)
Coolant temp. gauge
Cowl panel)
Daytime running lamps module (front of left fender apron, forward of starter relay)
Door ajar ind.
Drive module (under right side of left
Electronic
Electronic 4 wheel drive ind.
Enable
Enable psom programming connector (behind right cowl panel)
Engine coolant temperature sender (3.0l-top center front of engine) (4.0l-top right front of engine)
Engine oil pressure switch (3.0l-top right rear of engine, behind valve cover) (4.0l-lower left front of engine, above engine oil pan)
Fasten belts ind.
Front seat)
Fuel gauge
Fuel pump/fuel
Fuel tank)
Fuse 10a
Fuse 15a
Fuse 5a
Fuse panel (behind left side side of i/p, left of steering
G206
Gauge sender
Generator speed control
Gnd
High beam ind.
Hot at all times
Hot in run
Hot w/ lamp sw in park or head
Ign
Ign (run)
Ignition switch
Illumination lamps
Instrument cluster
Left turn ind.
Lock
Malfunction ind.
Multi- function switch (top left side of steering column)
Odometer select
Off
Ohms
Oil press. gauge
Panel)
Programming
Psom module
Rear abs ind.
Red/ lt
Red/pnk
Right turn ind.
Run
Side of i/p, above cowl
Start
Trip reset
Volt- meter
Voltage regulator (top right front of engine)
Vss input
Vss output
Vss return
Warning

Instrument Cluster Wiring Diagram (2 of 2) for Ford Aerostar 1996

List of elements for Instrument Cluster Wiring Diagram (2 of 2) for Ford Aerostar 1996:

"b" pillar)
(front of sliding door)
(left rear corner of cargo area)
(rear of right
(top left side of safety wall,
Acc
Brake fluid level switch (on brake master cylinder)
Brake warning resistor/diode (taped to main harness, near g206)
Button connectors
Courtesy lamp relay
Daytime running lamps module (front of left fender apron, forward of starter relay)
Differential speed sensor (top of rear axle)
Dss test connector (left rear of engine compt, on safety wall)
Fuse
Fuse 15a
Fuse panel (behind left side of i/p, left of steering column)
G100 (left front fender apron, left of battery)
G206 (behind center of i/p, below left side of radio)
G406 (top left side of rear door/lift gate header)
Gnd
Hot in acc or run
Hot in run or start
Ignition switch
Interior lights system
Left front door ajar switch
Left of brake master cylinder)
Liftgate ajar switch
Lock
Off
Park brake
Powertrain control module
Pressure differential warning switch (below brake fluid reservoir)
Rear anti-lock brake module (behind center of i/p, below ash tray)
Rear door latch switch
Red
Red/pnk
Right front door ajar switch
Right rear door ajar switch
Run
Sliding door ajar relay (right of steering column)
Start
Switch (on park brake support)
W/ drl
W/ dual rear doors
W/ liftgate
W/o drl

INTERIOR LIGHTS

Courtesy Lamp Wiring Diagram for Ford Aerostar 1996

List of elements for Courtesy Lamp Wiring Diagram for Ford Aerostar 1996:

(below center of i/p, below left side of radio) g206
(top left side of rear door/ liftgate header)
Battery
Brake warning resistor/diode assembly (behind left side of i/p)
C250
C251
Cargo lamp
Courtesy lamp relay (front of left "d" pillar, above rear lamps grommet)
Dome
Dome & reading lamps
Dome lamp
Door ajar indicator
Door handle in
Engine compart- ment lamp
Engine compart- ment lamp mercury switch
Fuse 15a
Fuse 20a
Fuse panel (behind left side of i/p, left side of steering column)
G100 (front left fender apron, left of battery)
G206 (below center of i/p, below left side of radio)
G406
Glove box lamp and switch
Ground
Hot at all times
Hot in acc or run
Hot in start or run
Ignition
Illumin entry out
Illuminated entry timer (center rear of left "b" pillar)
Instrument cluster
Left courtesy lamp switch
Left door handle switch (on top of latch assembly)
Left door open input
Left instru- ment panel courtesy lamp
Left vanity mirror lamp and switch
Lift gate
Lift gate ajar switch (in lower center of lift gate, on latch assembly)
Main light switch
Nca
Off
Power mirror switch
Read- ing lamps
Rear door latch switch (in top of right rear door)
Red/pnk
Right courtesy lamp switch
Right door handle switch (on top of latch assembly)
Right instru- ment panel courtesy lamp
Right rear door ajar switch (in lower left corner of door)
Right vanity mirror lamp and switch
Sliding door courtesy lamp switch
Stepwell lamp
W/ illuminated entry
W/ rear wiper/washer
W/ w/ dual rear doors
W/ w/o reading lamps
W/o rear wiper/washer
Warning chime module (behind left side of i/p, near top of cowl panel)

Instrument Illumination Wiring Diagram for Ford Aerostar 1996

List of elements for Instrument Illumination Wiring Diagram for Ford Aerostar 1996:

15a
A/c- heater control illumination
Ashtray lamp
C250
C257
Dimmer
Fuse 11
Fuse 13
Fuse 4
Fuse panel (behind left side of i/p, left of steering column)
G100 (front left fender apron, left of battery)
G206 (behind center of i/p, below right side of radio)
G206 (below center of i/p, below left side of radio)
G206 (below center of i/p, below right side of radio)
Head
Hot at all times
Hot in acc or run
Ign
Illumin- ation lamps 5 bulbs
Instrument cluster
Instrument panel cigar lighter lamp
Lcd display c257
Liftgate wiper/ washer switch
Main light switch
Off
Park
Power distribution system
Radio
Radio (am radio only)
Rear auxiliary blower motor switch illumination
Rear cigar lighter
Rear cigar lighter illumination
Rear window defrost control
Remote headphone module
W/ auxiliary blower motor

POWER DISTRIBUTION

Power Distribution Wiring Diagram (1 of 3) for Ford Aerostar 1996

List of elements for Power Distribution Wiring Diagram (1 of 3) for Ford Aerostar 1996:

(12 ga-
(16 ga-
(18 ga-
(20 ga-
(fuse panel: i/p)
(not used)
3.0l
4.0l
A/c- heater control assembly
Acc
Air bag diagnostic monitor
Auxiliary blower motor relay
Backup lamps relay
Battery
Brake on/off (boo) switch
C172
C249
C268
Circuit breaker 14 20a
Circuit breaker 2 6a
Data link connector
Door lock/ unlock control relay
Engine compartment relay box
Entry only
Fuel pump relay
Fuse 10a
Fuse 15a
Fuse 20a
Fuse link a
Fuse link b
Fuse link c
Fuse link d
Fuse link e
Fuse link f
Fuse link k
Fuse panel: i/p
Generator voltage regulator
Ignition switch
Illumi- nated entry timer
In-line fuse 30a
Instrument cluster
Lock
Master window/ door lock switch
Multi- function switch
Off
Only
Pcm inline fuse
Pcm power relay
Pnk
Power door lock module
Power- train control module
Radio
Radio amplifier
Rear anti- lock brake module
Rear window defrost control
Red
Remote headphone module
Right window/ door lock switch
Run
Running lamp relay
Sliding door ajar relay
Speed control amplifier
Sta
Start
Starter motor/ solenoid
Starter relay
To fuses 15 and 18 (fuse panel: i/p), and fuse links j and g, and instrument cluster
To fuses 4, 8, 12 & 16
To fuses 5 and 9 (fuse panel :i/p)
To main light switch
Trans- mission range sensor
W/ illuminated
Wind- shield wiper motor
Wiper control module

Power Distribution Wiring Diagram (2 of 3) for Ford Aerostar 1996

List of elements for Power Distribution Wiring Diagram (2 of 3) for Ford Aerostar 1996:

22a
Am radio only
C231
C249
C257
Cargo lamp
Courtesy lamp relay
Daytime running lamps module
Dimmer
Dome
Dome & reading lamps
Engine compart- ment lamp mercury switch
Exterior lights system
From a fuse link a
From fuse 11 (fuse panel: i/p)
Fuse 15a
Fuse 20a
Fuse 30a
Fuse 5a
Fuse panel: i/p
G206 (behind center of i/p, below left side of radio)
Glove box lamp & switch
Head
Horn relay
Ign
Illumi- nated entry timer
Instrument cluster
Instrument panel cigar lighter
Interior lights system
Interior lights system (instrument illumination)
Left courtesy lamp switch
Left lumbar seat switch
Left vanity mirror lamp & switch
Main light switch
Multi- function switch
Nca
Off
Park
Power mirror switch
Radio
Rear anti-lock brake module
Rear cigar lighter
Rear cigar lighter illumination
Red
Right courtesy lamp switch
Right lumbar seat switch
Right vanity mirror lamp & switch
Sliding door courtesy lamp switch
Test conn- ector
W/ auxiliary blower motor
W/ illumi- nated entry only
Warning chime module

Power Distribution Wiring Diagram (3 of 3) for Ford Aerostar 1996

List of elements for Power Distribution Wiring Diagram (3 of 3) for Ford Aerostar 1996:

(20 ga-
Air bag diagnostic monitor
Brake warning resistor/ diode assembly
C250
C251
C268
Daytime running lamps module
Electronic 4 wheel drive module
Engine compartment relay box
From ignition switch
Fuse 15a
Fuse 30a
Fuse link j
Fuse panel: i/p
Heater control assembly
Heater-a/c control assembly
Ignition coil
Inline circuit breaker 4.5a
Instrument cluster
Lift gate wiper motor
Lift gate wiper/ washer switch
Multi- function switch
Nca
Pcm power relay
Pcm power relay diode
Radio noise capacitor
Rear window defrost control
Red
Shift lock actuator
Transmission control switch
Transmission range sensor
W/ air conditioning
W/ liftgate wiper/ washer only
W/o air conditioning
Warning chime module

POWER DOOR LOCKS

Power Door Lock Wiring Diagram for Ford Aerostar 1996

List of elements for Power Door Lock Wiring Diagram for Ford Aerostar 1996:

"b" pillar)
(center of left fender
(in bottom of right
30a
Apron, at starter relay)
Bat
Behind left "b" pillar)
Button
Connectors
Door lock/unlock control relay
Fuse link c
G206 (behind center of i/p, below left side of radio)
Ground
Hot at all times
In-line fuse (behind left side of i/p, taped to main harness near fuse panel)
Left front door lock motor
Liftgate door lock motor (w/ liftgate)
Lk sldg dr ctrl
Lock
Lock ctrl
Master window/door lock switch
Power door lock module (left front of cargo area,
Right front door lock motor
Right rear door lock motor (w/ dual rear doors)
Right window/door lock switch
Sliding door lock motor
Un- lock
Unlock
Unlock ctrl

POWER MIRRORS

Power Mirror Wiring Diagram for Ford Aerostar 1996

List of elements for Power Mirror Wiring Diagram for Ford Aerostar 1996:

Direct- tional switch
Fuse 15a
Fuse panel (behind left side of i/p, left side of steering column)
G206 (behind center of i/p, below left side of radio)
Hot at all times
L/r motor
Left power mirror nca
Left/ right switch
Nca
Power mirror switch
Red
Right power mirror nca
S254
S274
Up/dn motor

POWER SEATS

Lumbar Wiring Diagram for Ford Aerostar 1996

List of elements for Lumbar Wiring Diagram for Ford Aerostar 1996:

30a
Fuse 12
Fuse panel (behind left side of i/p, left of steering column)
G206 (behind center of i/p, below left side of radio)
Hot at all times
Left lumbar seat pump motor
Left lumbar seat switch
Nca
Red
Right lumbar seat pump motor
Right lumbar seat switch

POWER WINDOWS

Power Window Wiring Diagram for Ford Aerostar 1996

List of elements for Power Window Wiring Diagram for Ford Aerostar 1996:

20a
Circuit breaker 14
Fuse panel (behind left side of i/p, left side of steering column)
G500 (left front door, at door ajar switch)
Hot in acc or run
Left power window motor
Master window/ door lock switch
Nca
Right power window motor
Right window/ door lock switch
Tan/
Up down

RADIO

AM Radio Wiring Diagram for Ford Aerostar 1996

List of elements for AM Radio Wiring Diagram for Ford Aerostar 1996:

(behind center of dash, near radio) g206
C257
C258
Fuse 11 15a
Fuse 8 15a
Fuse panel (behind left end of dash)
G206 (behind center of dash, near radio)
Ground
Hot at all times
Hot in acc or run
Illumination
Interior lights system
Lcd display
Left front speaker
Left rear speaker
Lf spkr (+)
Lf spkr cmmn
Lr spkr (+)
Lr spkr cmmn
Power
Radio
Rf spkr (+)
Rf spkr cmmn
Right front speaker
Right rear speaker
Rr spkr (+)
Rr spkr cmmn
S254

Mid-Line Radio Wiring Diagram, with Remote Headphones for Ford Aerostar 1996

List of elements for Mid-Line Radio Wiring Diagram, with Remote Headphones for Ford Aerostar 1996:

C255
C257
C258
Fuse 11 15a
Fuse 8 15a
Fuse panel (behind left side of dash)
G206 (behind center of dash, near radio)
Ground
Headphone (+)
Headphone (-)
Hot at all times
Hot in acc or run
Illumination
Interior lights system
Left front speaker
Left rear seat speaker
Lf spkr (+)
Lf spkr common
Lr spkr (+)
Lr spkr common
Power
Radio
Remote (+)
Remote (-)
Remote headphone module (behind left side of cargo area, behind trim panel)
Rf spkr (+)
Rf spkr common
Right front speaker
Right rear seat speaker
Rr spkr (+)
Rr spkr common
S251
S254
S257

Mid-Line Radio Wiring Diagram, without Remote Headphones for Ford Aerostar 1996

List of elements for Mid-Line Radio Wiring Diagram, without Remote Headphones for Ford Aerostar 1996:

(not used)
C255
C257
C258
Fuse 11 15a
Fuse 8 15a
Fuse panel (behind left side of dash)
G206 (behind center of dash, near radio)
Ground
Hot at all times
Hot in acc or run
Illumination
Interior lights system
Lcd display
Left front speaker
Left rear seat speaker
Lf common
Lf spkr (+)
Lr common
Lr spkr (+)
Power
Radio
Remote (+)
Remote (-)
Rf common
Rf spkr (+)
Right front speaker
Right rear seat speaker
Rr common
Rr spkr (+)
S254

Premium Sound Radio Wiring Diagram for Ford Aerostar 1996

List of elements for Premium Sound Radio Wiring Diagram for Ford Aerostar 1996:

(center of dash)
Audio amplifier (behind center of dash)
C253
C254
C255
C256
C257
Fuse 11 15a
Fuse 8 15a
Fuse panel (behind left side of dash)
G206
G206 (behind center of dash, near radio)
G206 (center of dash)
Ground
Hot at all times
Hot in acc or run
Illumination
Interior lights system
Left front (+)
Left front (-)
Left front speaker
Left rear (+)
Left rear (-)
Left rear seat speaker
Lf door sig (+)
Lf door sig (-)
Lf spkr (+)
Lf spkr (-)
Lr amp (-)
Lr signal (+)
Lr signal (-)
Lr spkr (+)
Lr spkr (-)
Memory
Mute
Nca
Near center of dash)
Not used
Power
Radio
Remote (+)
Remote (-)
Remote headphone module
Rf door sig (+)
Rf door sig (-)
Rf spkr (+)
Rf spkr (-)
Right front speaker
Right rear seat speaker
Rr amp (-)
Rr signal (+)
Rr signal (-)
Rr spkr (+)
Rr spkr (-)
Rt front (+)
Rt front (-)
Rt rear (+)
Rt rear (-)
S203 (audio harn, nca
S251
S254
S257
Seek up
Tan

SHIFT INTERLOCKS

Shift Interlock Wiring Diagram for Ford Aerostar 1996

List of elements for Shift Interlock Wiring Diagram for Ford Aerostar 1996:

(behind center of i/p,
Below left side of radio)
Brake on/off switch (behind left side of i/p, on brake pedal support)
Fuse 1 15a
Fuse 5 15a
Fuse panel
G206
Hot at all times
Hot in run
Shift lock actuator (on lower part of steering column)
Solid state

STARTING/CHARGING

Charging Wiring Diagram for Ford Aerostar 1996

List of elements for Charging Wiring Diagram for Ford Aerostar 1996:

"amp" indicator
(3.0l only)
(4.0l only)
(4.0l) g110 (lower left front of engine)
500 ohms
Acc
Battery
C125
C153
C154
G114 (3.0l) (lower left rear of engine, near starter motor solenoid)
G116 (top left center of saftey wall, near windshield wiper motor)
Generator voltage regulator
Ground distribution
Ignition switch
Instrument cluster
Lock
Off
Power distribution
Red
Run
Start
Starter motor solenoid
Starter relay

Starting Wiring Diagram for Ford Aerostar 1996

List of elements for Starting Wiring Diagram for Ford Aerostar 1996:

(4.0l) g110 (lower left front of engine)
3.0l
4.0l
Acc
Battery
G114 (3.0l) (lower left rear of engine, near starter motor solenoid)
G116 (top left center of saftey wall, near windshield wiper motor)
Ground distribution
Ignition switch
Lock
Nca
Off
Pnk
Red
Run
Sta
Start
Starter motor/ solenoid
Starter relay (center of left fender apron)
Transmission range (tr) sensor (left side of automatic transmission)

SUPPLEMENTAL RESTRAINTS

Supplemental Restraint Wiring Diagram for Ford Aerostar 1996

List of elements for Supplemental Restraint Wiring Diagram for Ford Aerostar 1996:

* pin shorting bar is engaged when module connector is disconnected
10*
11*
Air bag diagnostic monitor (behind left side of i/p, near top of cowl panel)
Air bag ind
Air bag indicator
Air bag safing sensor (behind left cowl panel)
Brake warning resistor/diode assembly (left side of (i/p, taped to main harness)
C crash sens
C232
C233
C250
C251
Center radiator crash sensor (on upper radiator support)
Clock spring assembly (below steering wheel)
Driver's air bag (center of steering wheel)
Drvr air bag
Fuse 15a
Fuse panel (behind left side of i/p, left of steering column)
G206 (behind center of i/p, below left side of radio)
Gnd
Hot at all times
Hot in acc or run
Hot in run
Instrument cluster
Nca
Pass bag off
Pwr (bat)
Pwr (run)
R crash sens
Right kick panel crash sensor (behind right cowl panel)
Safing sens

TRANSMISSION

3.0L

3.0L, Transmission Wiring Diagram for Ford Aerostar 1996

List of elements for 3.0L, Transmission Wiring Diagram for Ford Aerostar 1996:

(engine control sensor extension harness, near break out above front of trans) s127
(engine control sensor harness, near break out above power- train control module (pcm))
(engine control sensor harness, near break out to powertrain control module (pcm)) s116
(fuel charge harness, near break out to fuel injector 4) s123
(left rear of engine compartment on safety wall) g114
(main harness, near break out to instrument cluster)
(top left center of safety wall, near windshield wiper motor) g116
4r44e automatic transmission (left side of transmission)
Brake on/off (boo) switch (on brake pedal support)
C172
C251
Coast clutch solenoid (css)
Data link connector (dlc) (center of i/p)
Differential speed sensor (dss) (top of rear axle)
Dss input
Dss return
Electronic pressure control (epc) solenoid
Engine compartment relay box
Engine compt, taped to engine control sensor harness)
Engine control extension harness, near break out above front of trans)
Engine coolant temperature (ect) sensor (top center front of engine, above water pump pulley)
Fuel pump relay
Fuse 15a
Hot at all times
Hot in start or run
I/p fuse panel
Instrument cluster
Intake air temperature (iat) sensor (top left side of engine, behind idle air control (iac) valve)
Malfunction indicator lamp (mil) (check engine)
Mass air flow (maf) sensor (right rear of engine compartment, on air intake assembly)
N d
Nca
O/d off
Pcm inline fuse (left rear of engine compartment)
Pcm power relay
Pcm power relay diode
Powertrain control module (pcm) (top left side of safety wall, left side of brake master cylinder)
Psom module
Red
Red/ pnk
S107
S115 (fuel charge harness, near break out to fuel injector 4)
S119 (fuel charge harness, near break out to fuel injector 2)
S122
S124
S125
S126
S128 (fuel charge harness, near break out to fuel injector 4)
S213
S228 (main harness, near break out to shift lock actuator)
S231
S232 (main harness, near break out to inst cluster)
S273 (main harness, near break out to instrument cluster)
Shift solenoid (ss1)
Shift solenoid (ss2)
Shift solenoid (ss3)
Speed output
Tach test conn (left rear of
Throttle position (tp) sensor (top center front of engine, on throttle body)
Torque converter clutch (tcc) solenoid
Transmission control indicator lamp (tcil)
Transmission control switch (tcs)
Transmission fluid temperature (tft) sensor
Transmission range (tr) sensor (left side of transmission)
Turbine shaft speed (tss) sensor

4.0L

4.0L, 4R55E Transmission Wiring Diagram for Ford Aerostar 1996

List of elements for 4.0L, 4R55E Transmission Wiring Diagram for Ford Aerostar 1996:

(engine control sensor extension harness, near break out above front of transmission) s127
(engine control sensor extension harness, near break out to above front of transmission)
(engine control sensor harness, near break out to powertrain control module (pcm))
(engine control sensor harness, near break out to powertrain control module (pcm)) s116
(fuel charge harness, near break out to evap canister purge valve) s128
(fuel charge harness, near break out to fuel injector 6) s123
(left rear of engine compartment on safety wall) g114
(main harness, near break out to instrument cluster)
(top left center of safety wall, near windshield wiper motor) g116
4r55e automatic transmission (left side of transmission)
Brake on/off (boo) switch (on brake pedal support)
C172
C251
Coast clutch solenoid (css)
Data link connector (dlc) (center of i/p)
Differential speed sensor (dss) (top of rear axle)
Dss input
Dss return
Electronic pressure control (epc) solenoid
Engine compartment relay box
Engine coolant temperature (ect) sensor (top left front of engine)
Fuel pump relay
Fuse 15a
Hot at all times
Hot in start or run
I/p fuse panel
Instrument cluster
Intake air temperature (iat) sensor (top left side of engine, behind idle air control (iac) valve)
Malfunction indicator lamp (mil) (check engine)
Mass air flow (maf) sensor (right rear of engine compartment, on air intake assembly)
N d
Nca
O/d off
Pcm inline fuse (left rear of engine compartment)
Pcm power relay
Pcm power relay diode
Powertrain control module (pcm) (top left side of safety wall, left side of brake master cylinder)
Psom module
Red
Red/ pnk
S107
S119 (fuel charge harness, near break out to fuel injector 3)
S122
S124
S125
S126
S213
S228 (main harness, near break out to shift lock actuator)
S231
S232 (main harness, near break out to inst cluster)
S273 (main harness, near break out to instrument cluster)
Shift solenoid (ss1)
Shift solenoid (ss2)
Shift solenoid (ss3)
Speed output
Throttle position (tp) sensor (top left front of engine, on throttle body)
Torque converter clutch (tcc) solenoid
Transmission control indicator lamp (tcil)
Transmission control switch (tcs)
Transmission fluid temperature (tft) sensor
Transmission range (tr) sensor (left side of transmission)
Turbine shaft speed (tss) sensor