AUTOMOTIVE ELECTRICIANS PORTAL - FZCO

VW NEW BEETLE 2003 – 1.9 l/66 kW Turbo-diesel engine, engine codes ALH . Wiring diagrams, Pin Connector, Location

Wiring Diagram VW NEW BEETLE 2003 - Alternator - starter - fuses



Wiring Diagram  VW NEW BEETLE 2003 - Alternator - starter - fuses
ABattery
BStarter
CAlternator
C1Voltage regulator
DIgnition/starter switch
J59X contact relief relay
S162Fuse -1- (30), in fuse box/battery
S163Fuse -2- (30), in fuse box/battery
S176Fuse -4- (30), in fuse box/battery
S177Fuse -5- (30), in fuse box/battery
T4g4-pin connector, in engine compartment, near alternator
T66-pin connector, brown, connector point, electronics box, in plenum chamber, left
   500 Screw connection -1- (30), on relay plate
   501 Screw connection -2- (30), on relay plate
   502 Screw connection -1- (30a), on relay plate
   A32 Positive (+) connection (30), in dash panel wiring harness
   A40 Positive (+) connection -1- (30), in dash panel wiring harness

Wiring Diagram VW NEW BEETLE 2003 - Diesel direct injection system control unit - kick–down switch - idling switch - accelerator pedal position sender - glow plugs – engine - fuse



DIgnition/starter switch
F8Kick-down switch
F60Idling switch
G79Accelerator pedal position sender
J52Glow plug relay
J248Diesel direct injection system control unit
Q6Glow plugs - (engine)
S229Fuse in fuse box
T2e2-pin connector, in engine compartment
T66-pin connector, brown, connector point, electronics box, in plenum chamber, left
T6p6-pin connector, in engine compartment
T10h10-pin connector, blue, connector point, electronics box, in plenum chamber, left
T1414-pin connector, in engine compartment
T121121-pin connector
   504 Screw connection -1- (87), on relay plate
   A2 Positive (+) connection (15), in dash panel wiring harness
   A104 Positive (+) connection -2- (15), in dash panel wiring harness

Wiring Diagram VW NEW BEETLE 2003 - Diesel direct injection system control unit - coolant temperature sender - air mass meter - engine speed sender - intake manifold pressure sender - intake manifold temperature sender



G2Coolant temperature sender
G28Engine speed sender
G62Coolant temperature sender
G70Air mass meter
G71Intake manifold pressure sender
G72Intake manifold temperature sender
J217Automatic gearbox control unit
J248Diesel direct injection system control unit
T3a3-pin connector, on engine front
T1010-pin connector, orange, connector point, electronics box, in plenum chamber, left
T10d10-pin connector, white, connector point, electronics box, in plenum chamber, left
T10h10-pin connector, blue, connector point, electronics box, in plenum chamber, left
T1414-pin connector, in engine compartment
T6868-pin connector, on automatic gearbox control unit
T121121-pin connector
   200 Earth connection (sender earth), in engine wiring harness
*Connection relay for air conditioner
**Connection for air conditioner
Only models with automatic gearbox

Wiring Diagram VW NEW BEETLE 2003 - Diesel direct injection system control unit - needle lift sender - fuel temperature sender - modulating piston movement sender - metering adjuster



G80Needle lift sender
G81Fuel temperature sender
G149Modulating piston movement sender
J104ABS with EDL control unit
J217Automatic gearbox control unit
J248Diesel direct injection system control unit
N146Metering adjuster
T2a2-pin connector, on engine front
T10d10-pin connector, white, coupling station, electronics box, on left in plenum chamber
T10f10-pin connector, on engine front
T6868-pin connector, on automatic gearbox control unit
T121121-pin connector
   200 Earth connection (sender earth), in engine wiring harness
   A121 Connection (high bus), in dash panel wiring harness
   A122 Connection (low bus), in dash panel wiring harness
   F25 Connection -1-, in diesel direct injection system wiring harness
*Only models with automatic gearbox

Wiring Diagram VW NEW BEETLE 2003 - Diesel direct injection system control unit - intake manifold flap change–over valve - exhaust gas recirculation valve - charge pressure control solenoid valve - commencement of injection valve - voltage supply relay



J248Diesel direct injection system control unit
J317Terminal 30 voltage supply relay
N18Exhaust gas recirculation valve
N75Charge pressure control solenoid valve
N108Commencement of injection valve
N109Fuel shut-off valve
N239Intake manifold flap change-over valve
S234Fuse in fuse box
T66-pin connector, brown, coupling station, electronics box, on left in plenum chamber
T1010-pin connector, orange, coupling station, electronics box, on left in plenum chamber
T10f10-pin connector, on engine front
T10h10-pin connector, blue, coupling station, electronics box, on left in plenum chamber
T1414-pin connector, in engine compartment
T121121-pin connector
   B147 Positive (+) connection -2- (87), in interior wiring harness
   E30 Connection (87a), in engine wiring harness

Wiring Diagram VW NEW BEETLE 2003 - Diesel direct injection system control unit - fuse - cruise control system switch (CCS)



DIgnition/starter switch
E45Cruise control system switch
E227Cruise control system (CCS) button (Set)
J248Diesel direct injection system control unit
S237Fuse in fuse box
T7b7-pin connector, next to steering column
T10e10-pin connector, black, coupling station, electronics box, on left in plenum chamber
T1414-pin connector, in engine compartment
T121121-pin connector
   A80 Connection -1- (X), in dash panel wiring harness
*Only models with CCS

Wiring Diagram VW NEW BEETLE 2003 - Diesel direct injection system control unit - clutch pedal switch - brake light switch



FBrake light switch
F36Clutch pedal switch
F47Cruise control system brake pedal switch (diesel direct injection system)
J248Diesel direct injection system control unit
M9Brake light bulb, left
M10Brake light bulb, right
M25High level brake light bulb
S13Fuse in fuse box/relay plate
T10d10-pin connector, white, coupling station, electronics box, on left in plenum chamber
T10e10-pin connector, black, coupling station, electronics box, on left in plenum chamber
T121121-pin connector
   A18 Connection (54), in dash panel wiring harness
   A100 Connection -2- (87), in dash panel wiring harness
Only manual gearbox

Wiring Diagram VW NEW BEETLE 2003 - Diesel direct injection system control unit - heater element (crankcase breather) - coolant heater element



J248Diesel direct injection system control unit
J359Low heat output relay
J360High heat output relay
N79Heater element (crankcase breather)
Q7Coolant heating elements
T66-pin connector, brown, coupling station, electronics box, on left in plenum chamber
T1010-pin connector, orange, coupling station, electronics box, on left in plenum chamber
T121121-pin connector
   156 Earth connection, in diesel direct injection wiring harness
   608 Earth point, in centre of plenum chamber
   A27 Connection (speed signal), in dash panel wiring harness
   D50 Positive (+) connection (30), in engine compartment wiring harness
   D74 Connection (86), in engine compartment wiring harness
   D98 Connection (glow plugs), in engine compartment wiring harness
   L32 Connection -1-, in heater wiring harness
*Only models with manual gearbox and heater for radiator
**In the relay and fuse boxes, in engine compartment left side (control number 100)
***In the relay and fuse boxes, in engine compartment left side (control number 53)
****Only models with heater element (crankcase breather)
#Applicable from December 2002

Wiring Diagram VW NEW BEETLE 2003 - Fuel gauge sender - coolant shortage indicator sender - fuses



GFuel gauge sender
G32Coolant shortage indicator sender
S5Fuse in fuse box/relay plate
S7Fuse in fuse box/relay plate
S232Fuse in fuse box
S243Fuse in fuse box
T66-pin connector, brown, coupling station, electronics box, on left in plenum chamber
T1414-pin connector, in engine compartment
   269 Earth connection (sender earth) -1-, in dash panel wiring harness
   A20 Connection (15a), in dash panel wiring harness
   A101 Connection -3- (87), in dash panel wiring harness
   A151 Connection -4- (87), in dash panel wiring harness

Wiring Diagram VW NEW BEETLE 2003 - Oil pressure switch - speedometer sender - control unit with display in dash panel insert



F1Oil pressure switch
G22Speedometer sender (Hall sender, on gearbox)
H11Oil pressure warning buzzer
J285Control unit with display in dash panel insert
K2Alternator warning lamp
K3Oil pressure warning lamp
K28Coolant temperature/coolant shortage warning lamp
K29Glow period warning lamp
T1414-pin connector, in engine compartment
T3232-pin connector, blue, on dash panel insert
   608 Earth point, in plenum chamber, centre
   A38 Positive (+) connection -2- (15a), in dash panel wiring harness
*Output for signal earth

Wiring Diagram VW NEW BEETLE 2003 - Coolant temperature gauge - fuel gauge - speedometer - diagnostic connector - warning lamps - oil level/oil temperature sender



G1Fuel gauge
G3Coolant temperature gauge
G21Speedometer
G266Oil level/oil temperature sender
J285Control unit with display in dash panel insert
J533Data bus diagnostic interface
K38Oil level warning lamp
K105Reserve fuel warning lamp
T1414-pin connector, in engine compartment
T1616-pin connector, diagnostic connector
T3232-pin connector, blue, on dash panel insert
T32a32-pin connector, green, on dash panel insert
   608 Earth point, in plenum chamber, centre
   A27 Connection (speed signal), in dash panel wiring harness
   A76 Connection (diagnosis wire K), in dash panel wiring harness


VW NEW BEETLE 2003 Overview of relay carrier

Overview of relay carrier
   
1 - 
1 -  Relay on the 13 position additional relay carrier above the relay plate
q   In driver footwell
q   Relay positions
2 -  Relay carrier in protective housing
q   in left engine compartment
q   not for engine code BEW
q   Relay positions, from model year 2002 up to model year 2005
q   Position of relays, from model year 2006

   
Relay positions - relay on relay plate
1 -  Dual tone horn relay -J4- (53)
2 -  X-contact relief relay -J59- (100), (213)
3 -  Vacant
4 -  Fuel pump relay -J17- (409)
4 -  Glow plug relay -J52- (103)
q   engine codes ALH, ATD, AXR, BSW only
5 -  Automatic intermittent wash and wipe relay -J31- (377), (192), (389)
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

VW NEW BEETLE 2003 Relay positions on the 13 position additional relay carrier above the relay plate

Relay positions on the 13 position additional relay carrier above the relay plate
1 -  Vacant
2 -  Vacant
4 -  Fog light relay -J5- (53)
5 -  Vacant
6 -  Vacant

New Beetle Fitting Locations No.  802 / 4
   
Alarm horn relay -J641-
q   for telematics only
Radiator fan 3rd speed relay -J135- (100)
q   only 1.8 l-engine
10 -  Secondary air pump relay -J299- (100)
q   only petrol engines, from July 2005
10 -  Low heat output relay -J359- (100)
q   engine code BEW only, from June 2003 up to December 2006
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

New Beetle Fitting Locations No.  802 / 5
   
Starter inhibitor relay -J207- (176)
q   from model year 2005
q   only for 6-speed automatic gearbox 09G, with Tiptronic

New Beetle Fitting Locations No.  802 / 6
   


VW NEW BEETLE 2003 Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005)

Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005)
1 -  Secondary air pump relay -J299- (100)
q   petrol engines only
1 -  High heat output relay -J360- (100)
q   diesel engines only
2 -  Motronic current supply relay -J271- (458)
q   petrol engines only
2 -  Low heat output relay -J359- (53)
q   diesel engines only
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

VW NEW BEETLE 2003 Additional relay carrier, in centre plenum chamber (from June 2003 up to December 2006)

Location:
Pfeil -  Automatic glow period control unit -J179-, in centre plenum chamber
 

VW NEW BEETLE 2003 Overview of relay carrier, from July 2009

Overview of relay carrier, from July 2009
1 -  Relay on relay plate
q   In driver footwell
q   Relay positions ⇒ page 802/9
1 -  Relay on the 13 position additional relay carrier above the relay plate
q   In driver footwell
q   Relay positions ⇒ page 802/10

   
Relay positions - relay on relay plate, from July 2009
1 -  Dual tone horn relay -J4- (53)
2 -  X-contact relief relay -J59- (100)
3 -  Vacant
4 -  Fuel pump relay -J17- (409)
4 -  Glow plug relay -J52- (103)
5 -  Automatic intermittent wash and wipe relay -J31- (377), (192)
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

VW NEW BEETLE 2003 Relay positions on the 13 position additional relay carrier above the relay plate

Relay positions on the 13 position additional relay carrier above the relay plate
1 -  Starter inhibitor relay, clutch pedal switch -J434- (434)
2 -  Rear lid remote release relay -J398- (438)
4 -  Starter inhibitor relay, clutch pedal switch -J434- (465)
5 -  Fuel pump relay -J17- (449)
6 -  Radiator fan 3rd speed relay -J135- (100)

New Beetle Fitting Locations No.  802 / 11
   

New Beetle Fitting Locations No.  802 / 12
   
11 -  Terminal 30 voltage supply relay -J317- (109)
q   for engine codes BPR, BPS only
q   models with diesel engines only
12 -  Low heat output relay -J359- (429)
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   


VW NEW BEETLE 2003 Overview of fuses

Overview of fuses
   
1 -  Fuses -S162-, -S163-, -S164-, -S176-, -S177-, -S178-, -S179-, -S180- on fuse holder/battery
q   Location
q   Position of fuses
2 -  Fuses -S43-, -S111-, -S130-, -S144-, -S283-, -S329-, -S337-, -S338-, on the 13 position additional relay carrier above the relay plate
q   Position of fuses from June 2002
q   Position of fuses from July 2005
3 -  Fuses (S) in fuse holder, left dash panel
q   Location
q   Position of fuses from June 2002
q   Position of fuses from July 2005

   
Fuses (S) on fuse holder/battery
Torque settings
⇒ Electrical system, Repair Group 97, removing and installing fuse holders
Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7.5 A - brown
5 A - beige
3 A - purple

   

VW NEW BEETLE 2003 Position of fuses on fuse holder/battery

Position of fuses on fuse holder/battery
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S162 - Fuse 1 (30) in fuse holder on battery 50A - V101 - Secondary air pump motor, models with secondary air pump only
J359 - Low heat output relay, models with diesel engines, manual gearbox only
J360 - High heat output relay, models with diesel engines, manual gearbox only
30
2 - S163 - Fuse 2 (30) in fuse holder on battery 50A - J17 - Fuel pump relay (17/30)
J370 - Glow plug activation control unit, models with diesel engines only
30
3 - S164 - Fuse 3 (30) in fuse holder on battery 40A - J293 - Radiator fan control unit (T4e/1)
V7 - Radiator fan
30
4 - S176 - Fuse 4 (30) in fuse holder on battery 110A - J59 - X - contact relief relay (7/30) 30a
5 - S177 - Fuse 5 (30) in fuse holder on battery 110 A
150 A
- C - Alternator (90A)
C - Alternator (120A)
30
30
6 - S178 - Fuse 6 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47a/1) 30
7 - S179 - Fuse 7 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47a/32) 30
8 - S180 - Fuse 8 (30) in fuse holder on battery 30A - F18 - Radiator fan thermal switch
J293 - Radiator fan control unit (T4e/3)
30

   

VW NEW BEETLE 2003 Fuses on the 13 position additional relay carrier above the relay plate, from June 2002

Fuses on the 13 position additional relay carrier above the relay plate, from June 2002
A -  Window regulator thermal fuse (30A) -S43-
B -  Brake vacuum pump fuse -S283-
q   for models with manual gearbox, model year 2003
B -  Vacant
q   models with automatic gearbox, from model year 2004
C -  Rear spoiler motor fuse (30A) -S329-
q   models with 1.8 l engine, model year 2003 up to 2005

   

New Beetle Fitting Locations No.  801 / 5
   
F -  Vacant
G -  Vacant
H -  Anti-theft alarm system fuse and immobilizer fuse (15A) -S111-
q   up to model year 2003
H -  Telematics fuse (15A) -S338-
q   from model year 2004
J -  Anti-theft alarm system central locking fuse (15A) -S144-
q   up to model year 2003
J -  Brake vacuum pump fuse (20A) -S283-
q   models with automatic gearbox
q   from model year 2004
J -  Fuse for dual clutch gearbox mechatronic unit (20A) -S337-
q   for models with engine code BEW
q   with dual clutch gearbox DSG 02E
q   from model year 2004

   

VW NEW BEETLE 2003 Fuses on the 13 position additional relay carrier above the relay plate, from July 2005

Fuses on the 13 position additional relay carrier above the relay plate, from July 2005
A - 

New Beetle Fitting Locations No.  801 / 7
   
F -  Vacant
G -  Vacant
H -  Anti-theft alarm system fuse and immobilizer fuse (15A) -S111-
H -  Telematics fuse (15A) -S338-
J -  Anti-theft alarm system central locking fuse (15A) -S144-
J -  Brake vacuum pump fuse (20A) -S283-
q   models with automatic gearbox
J -  Fuse for dual clutch gearbox mechatronic unit (20A) -S337-
q   for models with engine code BEW
q   with dual clutch gearbox DSG 02E

   

VW NEW BEETLE 2003 Fuses (S) in fuse holder, left dash panel

Fuses (S) in fuse holder, left dash panel
Torque settings
⇒ Electrical system, Repair Group 97, removing and installing fuse holders
Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7.5 A - brown
5 A - beige
3 A - purple
  Notes:
t  Fuses from S 23 up to S44 are designated with an additional 2 in the Current Flow Diagram.
t  For example: S 28 is designated as S 228.

   

VW NEW BEETLE 2003 Position of fuses on fuse holder, left dash panel, from June 2002

Position of fuses on fuse holder, left dash panel, from June 2002
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S1 - Fuse 1 in fuse holder 10A - J99 - Heated exterior mirror relay
J131 - Heated driver seat control unit (T6/5)
J132 - Heated front passenger seat control unit (T6b/5)
W6 - Glove compartment light
Z20/ Z21 - Left/right washer jet heater element
X
2 - S2 - Fuse 2 in fuse holder 10A - J1 - Turn signal relay (T7/6)
M5/ M7 - Front left/right turn signal bulb
M6/ M8 - Rear left/right turn signal bulb
X
3 - S3 - Fuse 3 in fuse holder 5A - E1 - Lighting switch
E20 - Switches and instruments illumination regulator
J5 - Fog light relay (4/86)
58
4 - S4 - Fuse 4 in fuse holder 5A - X - number plate light 58
5 - S5 - Fuse 5 in fuse holder 7,5 A - E159 - Fresh air/air recirculation flap switch (T8b/5)
E184 - Fresh air and air recirculation switch
E227 - Cruise control system (CCS) SET button (T4q/3), CCS only
E231 - Exterior mirror heater button
F36 - Clutch pedal switch (T4q/3)
F47-Brake pedal switch
G65 - High-pressure sender (T3e/3)
J89 - Daytime running lights change-over relay (8/86)
J255 - Climatronic control unit (T16c/9)
J293 - Radiator fan control unit (T14/9)
J386 - Driver door control unit (T18d/3)
T16 - 16-pin connector, self-diagnosis (T16/1T16/16)
V48 - Left headlight range control motor
V49 - Right headlight range control motor
15

   

New Beetle Fitting Locations No.  801 / 11
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
15 - S15 - Fuse 15 in fuse holder 5A - G85 - Steering angle sender (T6p/4) for TCS/ESP
J217 - Automatic gearbox control unit (T68/45)
J285 - Control unit in dash panel insert (T32/23)
30
16 - S16 - Fuse 16 in fuse holder 10A - J293 - Radiator fan control unit (T14/4) 30
17 - S17 - Fuse 17 in fuse holder - - Vacant 30
18 - S18 - Fuse 18 in fuse holder 10A - J5 - Fog light relay
J285 - Control unit in dash panel insert (T32/a17)
J607 - Right dip and main beam switch relay (for gas discharge bulb)
M32-Right main beam bulb
56a
19 - S19 - Fuse 19 in fuse holder 10A - J606 - Left dip and main beam switch relay (for gas discharge bulb)
M30-Left main beam bulb
56a
20 - S20 - Fuse 20 in fuse holder 15A - J607 - Right dip and main beam switch relay (for gas discharge bulb)
M31 - Right headlight dipped beam bulb
56b
21 - S21 - Fuse 21 in fuse holder 15A - J606 - Left dip and main beam switch relay (for gas discharge bulb)
M29 - Left headlight dipped beam bulb
56b
22 - S22 - Fuse 22 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/26)
M22 - Right brake and tail light bulb
M36 - Front right turn signal and side marker bulb
M38 - Rear right side marker bulb
58r

   

New Beetle Fitting Locations No.  801 / 13
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
31 - S231 - Fuse 31 in fuse holder 20A - F125 - Multifunction switch (T8a/7)
J217 - Automatic gearbox control unit (T68/23)
J539 - Brake servo control unit (T6k/3)
15
32 - S232 - Fuse 32 in fuse holder 30A - N30/ N31/ N32/ N33 - Injector, cylinder 87
32 - S232 - Fuse 32 on fuse holder (engine codes ALH and BEW only) 15A - J248 - Diesel direct injection system control unit (T121/2)
N146 - Metering adjuster
87
33 - S233 - Fuse 33 on fuse holder 20A - Vacant 30
34 - S234 - Fuse 34 on fuse holder 10A - J52 - Glow plug relay (engine codes ALH and BEW only)
N18 - Exhaust gas recirculation valve (engine codes ALH and BEW only)
N75 - Charge pressure control solenoid valve
N108 - Commencement of injection valve (engine codes ALH and BEW only)
N239 - Variable intake manifold flap change-over valve (engine codes ALH and BEW only)
N205 - Inlet camshaft control valve 1 (engine codes ALH and BEW only)
N249 - Turbocharger air recirculation valve (engine codes ALH and BEW only)
87
35 - S235 - Fuse 35 on fuse holder 30A - U19 - 12 V socket 3, in luggage compartment 30
36 - S236 - Fuse 36 on fuse holder 15A - E7 - Fog light switch (T17/2) X

   

New Beetle Fitting Locations No.  801 / 15
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
43 - S243 - Fuse 43 in fuse holder 10A - G39 - Lambda probe
G70 - Air mass meter
G108 - Lambda probe 2
G130 - Lambda probe after catalytic converter
J299 - Secondary air pump relay (4/85)
N80 - Activated charcoal filter system solenoid valve 1
N112-Secondary air inlet valve
V144 - Fuel system diagnostic pump
87
43 - S243 - Fuse 43 on fuse holder (engine codes ALH and BEW only) 10A - F36 - Clutch pedal switch
F47-Brake pedal switch
J359 - Low heat output relay
J360 - High heat output relay
N79-Heater element for crankcase breather
87
44 - S244 - Fuse 44 on fuse holder 15A - J131 - Heated driver seat control unit (T6/4)
J132 - Heated front passenger seat control unit (T6b/4)
30

   

VW NEW BEETLE 2003 Position of fuses on fuse holder, left dash panel, from July 2005

New Beetle Fitting Locations No.  801 / 17
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
6 - S6 - Fuse 6 in fuse holder 5A - J393 - Convenience system central control unit (T23/5), model year 2003 only 15
6 - S6 - Fuse 6 in fuse holder 5A - vacant, model year 2004 15
7 - S7 - Fuse 7 in fuse holder 10A - F4 - Reversing light switch
F125 - Multifunction switch (T10t/10)
G22-Speedometer sender
J226 - Starter inhibitor and reversing light relay (T9/5)
K142 - Selector lever position P/N warning lamp
M16 / M17 - Left/right reversing light bulb
T16 - 1-pin connector, self-diagnosis (T16/16)
15
8 - S8 - Fuse 8 in fuse holder - - Vacant 15
9 - S9 - Fuse 9 in fuse holder 5A - E256 - TCS and ESP button (T6/6)
J104 - ABS control unit (T47a/4)
G85 - Steering angle sender (T6k/5), for TCS/ESP only
15
10 - S10 - Fuse 10 in fuse holder 10A - J285 - Control unit in dash panel insert (T32/30)
J393 - Convenience system central control unit (T23/17), models with window regulator from 2003 only
R - Radio
Y2 - Digital clock
86s
11 - S11 - Fuse 11 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/1)
N110 - Selector lever lock solenoid
15
12 - S12 - Fuse 12 in fuse holder 7,5A - T16 - 16-pin connector, self-diagnosis (T16/16)
J502 - Tyre pressure monitor control unit (T20b/3)
30
13 - S13 - Fuse 13 in fuse holder 10A - F - Brake light switch (T4y/1) 30

   

New Beetle Fitting Locations No.  801 / 19
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
23 - S223 - Fuse 23 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/27)
M1 - Left side light bulb
M21 - Left brake and tail light bulb
M33 - Front left side marker bulb
M35 - Front left turn signal and side marker bulb
M37 - Rear left side marker bulb
58l
24 - S224 - Fuse 24 in fuse holder 20A - E22 - Intermittent wiper switch (T8c/8)
J31 - Automatic intermittent wash and wipe relay (T18a/13), for headlight washer system only
X
25 - S225 - Fuse 25 in fuse holder 25A - E9 - Fresh air blower switch (T6d/2) X
26 - S226 - Fuse 26 in fuse holder 25A - E15 - Heated rear window switch (T6b/5)
Z1 - Heated rear window
X
27 - S227 - Fuse 27 in fuse holder 15A - U18 - 12 V socket -2-
U19 - 12 V socket 3, in luggage compartment
X
28 - S228 - Fuse 28 in fuse holder 15A - G6 - Fuel system pressurisation pump 87

   

New Beetle Fitting Locations No.  801 / 21
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
34 - S234 - Fuse 34 on fuse holder 10A - G40 - Hall sender, engine code BEW only, from June 2003 up to December 2006
J370 - Glow plug activation control unit, (6/87), engine code BEW only, from June 2003 up to December 2006
N18 - Exhaust gas recirculation valve, engine code BEW only, from June 2003 up to December 2006
N75 - Charge pressure control solenoid valve, engine code BEW only, from June 2003 up to December 2006
N345 - Exhaust gas recirculation cooler change-over valve, engine code BEW only, from June 2003 up to December 2006
V157 - Intake manifold flap motor, engine code BEW only, from June 2003 up to December 2006
87
35 - S235 - Fuse 35 on fuse holder 30A - U19 - 12 V socket 3, in luggage compartment, up to 06.04 30
36 - S236 - Fuse 36 on fuse holder 15A - E7 - Fog light switch (T17/2) X
37 - S237 - Fuse 37 in fuse holder 20A - J220 - Motronic control unit (T121/62)
J623 - Engine control unit (T80/15), engine code CBPA only
J248 - Diesel direct injection system control unit, (T60/35), engine code BEW from 06.03 up to 12.06
J271 - Motronic current supply relay (1/30)
J393 - Convenience system central control unit (T23/17), models with window regulator
S283 - Brake vacuum pump fuse
30

   

New Beetle Fitting Locations No.  801 / 23
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
43 - S243 - Fuse 43 in fuse holder 10A - G39 - Lambda probe, engine codes BPS, BPR,CBPA only
G130 - Lambda probe after catalytic converter, engine codes BPS, BPR, CBPA only
G465 - Centre Lambda probe for bank 1 catalytic converter, engine code BPR only
G70/G42 - Air mass meter/ Intake air temperature sender, engine codes BPS, BPR only
N80 - Activated charcoal filter solenoid valve 1, engine codes BPS, BPR, CBPA only
V144 - Fuel system diagnostic pump, engine codes BPS, BPR only
87
43 - S243 - Fuse 43 on fuse holder (engine code BEW only, 06.03 up to 12.06) 10A - F36 - Clutch pedal switch
F47-Brake pedal switch
J359 - Low heat output relay
J360 - High heat output relay
N79-Heater element for crankcase breather
87
44 - S244 - Fuse 44 on fuse holder 15A - J131 - Heated driver seat control unit (T6/4)
J132 - Heated front passenger seat control unit (T6b/4)
30

   

VW NEW BEETLE 2003 Position of fuses on fuse holder, battery, from July 2009

Position of fuses on fuse holder, battery, from July 2009
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S162 - Fuse 1 (30) in fuse holder on battery 50A - V101 - Secondary air pump motor, models with secondary air pump only
J359 - Low heat output relay, models with diesel engines, manual gearbox only
J360 - High heat output relay, models with diesel engines, manual gearbox only
30
2 - S163 - Fuse 2 (30) in fuse holder on battery 50A - J17 - Fuel pump relay (17/30)
J370 - Glow plug activation control unit, models with diesel engines only
30
3 - S164 - Fuse 3 (30) in fuse holder on battery 40A - J293 - Radiator fan control unit (T4e/1)
V7 - Radiator fan
30
4 - S176 - Fuse 4 (30) in fuse holder on battery 110A - J59 - X - contact relief relay (7/30) 30a
5 - S177 - Fuse 5 (30) in fuse holder on battery 110 A
150 A
- C - Alternator (90A)
C - Alternator (120A)
30
30
6 - S178 - Fuse 6 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47/1) 30
7 - S179 - Fuse 7 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47/32) 30
8 - S180 - Fuse 8 (30) in fuse holder on battery 30A - F18 - Radiator fan thermal switch
J293 - Radiator fan control unit (T4e/3)
30

   

VW NEW BEETLE 2003 Position of fuses on fuse holder, left dash panel, from July 2009

Position of fuses on fuse holder, left dash panel, from July 2009
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S1 - Fuse 1 in fuse holder 10A - J131 - Heated driver seat control unit (T6/5)
J132 - Heated front passenger seat control unit (T6b/5)
W6 - Glove compartment light
Z20/ Z21 - Left/right washer jet heater element
X
2 - S2 - Fuse 2 in fuse holder 10A - J1 - Turn signal relay (T8d/6)
M5/ M7 - Front left/right turn signal bulb
M6/ M8 - Rear left/right turn signal bulb
X
3 - S3 - Fuse 3 in fuse holder 5A - E20 - Switches and instruments illumination regulator (T6g/3)
J5 - Fog light relay (4/86)
58
4 - S4 - Fuse 4 in fuse holder 5A - X - Number plate light (T2/1) 58
5 - S5 - Fuse 5 in fuse holder 7,5 A - E45 - Cruise control system switch (T10s/6)
E159 - Fresh air/air recirculation flap switch (T8b/5)
E231 - Exterior mirror heater button (T10/7), for mechanical window regulators only
F36 - Clutch pedal switch, (T4m/3), for manual gearbox only, engines BPS, BPR
F47 - Brake pedal switch (T4y/2)
G65 - High-pressure sender (T3e/3)
J89 - Daytime running lights change-over relay (8/86)
J293 - Radiator fan control unit (T14/9)
J502 - Tyre pressure monitor control unit (T20b/18)
T16 - 16-pin connector, self-diagnosis (T16/1)
Y2 - Digital clock (T10h/8)
Y7 - Automatic anti-dazzle interior mirror (T8q/5)
15

   

New Beetle Fitting Locations No.  801 / 27
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
14 - S14 - Fuse 14 in fuse holder 10A - J393 - Convenience system central control unit (T23/22), models with window regulator from model year 2003 30
15 - S15 - Fuse 15 in fuse holder 5A - G85 - Steering angle sender (T6p/4) for TCS/ESP
J217 - Automatic gearbox control unit (T68/45)
J285 - Control unit in dash panel insert (T32/23)
Y2 - Digital clock (T10h/10)
30
16 - S16 - Fuse 16 in fuse holder 10A - J293 - Radiator fan control unit (T14/4) 30
17 - S17 - Fuse 17 in fuse holder - - Vacant 30
18 - S18 - Fuse 18 in fuse holder 10A - J5 - Fog light relay
J285 - Control unit in dash panel insert (T32/a17)
M32-Right main beam bulb
56a
19 - S19 - Fuse 19 in fuse holder 10A - M30-Left main beam bulb 56a
20 - S20 - Fuse 20 in fuse holder 15A - M31 - Right headlight dipped beam bulb 56b
21 - S21 - Fuse 21 in fuse holder 15A - M29 - Left headlight dipped beam bulb 56b
22 - S22 - Fuse 22 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/26)
M3 - Right side light bulb
M22 - Right brake and tail light bulb
M34 - Front right side marker bulb
M36 - Front right turn signal and side marker bulb
M38 - Rear right side marker bulb
58r

   

New Beetle Fitting Locations No.  801 / 29
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
29 - S229 - Fuse 29 in fuse holder 15A - J220 - Motronic control unit, (T121/21), engines with engine codes BPR and BPS only
N30/ N31/ N32/ N33/ N83 - Injector, cylinder
J623 - Engine control unit (T80/4), engine code CBPA only
30
30 - S230 - Fuse 30 in fuse holder 20A - J245 - Sliding sunroof adjustment control unit (T6l/4) 30
31 - S231 - Fuse 31 in fuse holder 20A - J217 - Automatic gearbox control unit (T52/27), (T52/28) 15
32 - S232 - Fuse 32 in fuse holder 30A - N280 - Air conditioning system compressor regulating valve
N30/ N31/ N32/ N33 - Injector, cylinders, engine code CBPA only
87
33 - S233 - Fuse 33 on fuse holder 20A - Vacant 30

   

New Beetle Fitting Locations No.  801 / 31
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
38 - S238 - Fuse 38 in fuse holder 15A - J386 - Driver door control unit (T29/19)
J387 - Front passenger door control unit (T29a/19)
J393 - Convenience system central control unit (T23/22)
30
39 - S239 - Fuse 39 in fuse holder 15A - E3 - Hazard warning light switch (T8d/8) 30
40 - S240 - Fuse 40 in fuse holder 20A - H1 - Horn or dual tone horn
J4 - Dual tone horn relay (3/30)
30
41 - S241 - Fuse 41 in fuse holder 15A - Vacant 30
42 - S242 - Fuse 42 in fuse holder 25A - R - Radio (T8/5, T8/7) 30

   

New Beetle Fitting Locations No.  801 / 32
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
43 - S243 - Fuse 43 in fuse holder 10A - G39 - Lambda probe, engine codes BPS, BPR,CBPA only
G130 - Lambda probe after catalytic converter, engine codes BPS, BPR, CBPA only
G465 - Centre Lambda probe for bank 1 catalytic converter, engine code BPR only
G70/G42 - Air mass meter/ Intake air temperature sender, engine codes BPS, BPR only
N80 - Activated charcoal filter solenoid valve 1, engine codes BPS, BPR, CBPA only
V144 - Fuel system diagnostic pump, engine codes BPS, BPR only
87
44 - S244 - Fuse 44 on fuse holder 15A - J131 - Heated driver seat control unit (T6/4)
J132 - Heated front passenger seat control unit (T6b/4)
30