Wiring Diagram VW POLO 2004 - Onboard supply control unit - battery - alternator - voltage regulator - starter - radiator fan - thermal switch
| A | Battery |
| B | Starter |
| C | Alternator |
| C1 | Voltage regulator |
| D | Ignition/starter switch |
| F18 | Radiator fan thermal switch |
| J519 | Onboard supply control unit |
| S162 | Fuse -1- (30), in battery fuse holder |
| S180 | Fuse -8- (30), in battery fuse holder |
| T2 | 2-pin connector, near starter |
| T2v | 2-pin connector |
| T3i | 3-pin connector |
| T6n | 6-pin connector, blue, on left of bulkhead |
| T11a | 11-pin connector, white, on left of bulkhead |
| T18a | 18-pin connector, brown |
| V7 | Radiator fan |
| 1 | Earth strap, battery - body |
| |
| A41 | Positive connection (50), in dash panel wiring harness |
| * | Not models with an air conditioning system, see respective air conditioning system current flow diagram |
Wiring Diagram VW POLO 2004 - Injectors - engine speed sender - intake manifold pressure sender - intake air temperature sender - exhaust gas recirculation potentiometer - Hall sender - coolant temperature sender
| G28 | Engine speed sender |
| G40 | Hall sender |
| G42 | Intake air temperature sender |
| G62 | Coolant temperature sender |
| G71 | Intake manifold pressure sender |
| G212 | Exhaust gas recirculation potentiometer |
| J361 | Simos control unit |
| J519 | Onboard supply control unit |
| N18 | Exhaust gas recirculation valve |
| N30 | Injector, cylinder 1 |
| N31 | Injector, cylinder 2 |
| N32 | Injector, cylinder 3 |
| T14 | 14-pin connector, on left in engine compartment |
| T121 | 121-pin connector |
| 283 | Earth connection 2, in engine prewiring wiring harness |
| D140 | Connection (injectors), in engine prewiring harness |
| D141 | Connection (5V), in engine prewiring wiring harness |
Wiring Diagram VW POLO 2004 - Simos control unit - ignition system
| J519 | Onboard supply control unit |
| J361 | Simos control unit |
| N70 | Ignition coil 1 with output stage |
| N127 | Ignition coil 2 with output stage |
| N291 | Ignition coil 3 with output stage |
| P | Spark plug connectors |
| Q | Spark plugs |
| T4b | 4-pin connector, on ignition coil 1 |
| T4l | 4-pin connector, on ignition coil 2 |
| T4m | 4-pin connector, on ignition coil 3 |
| T14 | 14-pin connector, on left in engine compartment |
| T121 | 121-pin connector |
| 8 | Earth strap, cylinder head cover - ignition coil |
| 281 | Earth connection -1-, in engine pre-wiring harness |
| F2 | Positive connection (87a), in FEI wiring harness |
| * | From November 2002 applies only to models not fitted with ABS |
Wiring Diagram VW POLO 2004 - Onboard supply control unit - Simos control unit - throttle valve control module - accelerator pedal position sender
| E45 | Cruise control system (CCS) switch |
| G79 | Accelerator pedal position sender |
| G185 | Accelerator pedal position sender -2- |
| G186 | Throttle valve drive (electrically operated throttle) |
| G187 | Throttle valve drive angle sender -1- (electrically operated throttle) |
| G188 | Throttle valve drive angle sender -2- (electrically operated throttle) |
| J338 | Throttle valve control module |
| J361 | Simos control unit |
| J519 | Onboard supply control unit |
| T6t | 6-pin connector |
| T6u | 6-pin connector |
| T11a | 11-pin connector, white, on left of bulkhead |
| T11c | 11-pin connector, blue, on left of bulkhead |
| T14 | 14-pin connector, on left in engine compartment |
| T121 | 121-pin connector |
| F2 | Positive connection (87a), in FEI wiring harness |
| G9 | Connection, in Simos wiring harness |
| * | Applies only to models with cruise control system (CCS) |
Wiring Diagram VW POLO 2004 - Simos control unit - lambda probe - lambda probe after catalytic converter - active charcoal filter system solenoid valve 1 - lambda probe heating
| G39 | Lambda probe |
| G130 | Lambda probe after catalytic converter |
| J361 | Simos control unit |
| J519 | Onboard supply control unit |
| N80 | Active charcoal filter system solenoid valve 1 |
| T2z | 2-pin connector, on solenoid valve |
| T4k | 4-pin connector, near lambda probe after catalyst |
| T6z | 6-pin connector, near lambda probe |
| T11a | 11-pin connector, white, on left of bulkhead |
| T11b | 11-pin connector, red, on left of bulkhead |
| T16a | 16-pin connector |
| T121 | 121-pin connector |
| Z19 | Lambda probe heating |
| Z29 | Lambda probe 1 heating, after catalytic converter |
| A121 | Connection (high-bus), in dash panel wiring harness |
| A122 | Connection (low-bus), in dash panel wiring harness |
| D159 | Connection (high-bus), in engine compartment wiring harness |
| D160 | Connection (low-bus), in engine compartment wiring harness |
| E29 | Connection, in engine wiring harness |
| E30 | Connection (87a), in engine wiring harness |
| * | Up to May 2002 |
Wiring Diagram VW POLO 2004 - Simos control unit - knock sensor - brake light switch - clutch pedal switch - crankcase breather heater element
| F | Brake light switch |
| F36 | Clutch pedal switch |
| F47 | Cruise control system brake pedal switch |
| G61 | Knock sensor |
| J361 | Simos control unit |
| J519 | Onboard supply control unit |
| N79 | Heater element (crankcase breather) |
| SB26 | Fuse -26- in fuse box |
| T2e | 2-pin connector |
| T4d | 4-pin connector |
| T4h | 4-pin connector |
| T6n | 6-pin connector, blue, on left of bulkhead |
| T11c | 11-pin connector, blue, on left of bulkhead |
| T121 | 121-pin connector |
| |
| 131 | Earth connection -2-, in engine compartment wiring harness |
| A89 | Connection -2- (54), in dash panel wiring harness |
| A100 | Connection -2- (87), in dash panel wiring harness |
| D73 | Positive connection (54), in engine compartment wiring harness |
| D101 | Connection -1-, in engine compartment wiring harness |
| * | Up to May 2002 |
Wiring Diagram VW POLO 2004 - Onboard supply control unit - data bus diagnostic interface - Simos control unit - fuel supply relay - fuel pump relay - fuses - diagnostic socket
| D | Ignition and starter switch |
| J17 | Fuel pump relay |
| J361 | Simos control unit |
| J519 | Onboard supply control unit |
| J533 | Data bus diagnostic interface |
| J643 | Fuel supply relay |
| SB4 | Fuse -4- on fuse holder |
| SB5 | Fuse -5- on fuse holder |
| SB37 | Fuse -37- in fuse box |
| T6n | 6-pin connector, blue, on bulkhead |
| T6r | 6-pin connector, brown, on left of bulkhead |
| T11a | 11-pin connector, white, on left of bulkhead |
| T16a | 16-pin connector, brown |
| T16b | 16-pin connector, diagnostic socket |
| T18a | 18-pin connector, brown |
| T121 | 16-pin connector |
| TV2 | Terminal 30 wiring junction |
| A15 | Positive connection (15), in instruments wiring harness |
| A40 | Positive connection-1- (30), in instruments wiring harness |
| A52 | Positive connection -2- (30), in dash panel wiring harness |
| A76 | Connection (diagnosis wire K), in dash panel wiring harness |
| A151 | Connection -4- (87), in dash panel wiring harness |
| B169 | Positive connection -1- (30), in interior wiring harness |
| * | Dependent on equipment level, see fitting locations |
Wiring Diagram VW POLO 2004 - Simos control unit - control unit with display in dash panel insert - Motronic current supply relay - oil pressure switch - oil pressure warning lamp
| D | Ignition and starter switch |
| F1 | Oil pressure switch |
| G21 | Speedometer |
| J271 | Motronic current supply relay |
| J285 | Control unit with display in dash panel insert |
| J361 | Simos control unit |
| J519 | Onboard supply control unit |
| K3 | Oil pressure warning lamp |
| SB9 | Fuse -9- on fuse holder |
| SB14 | Fuse -14- on fuse holder |
| SB17 | Fuse -17- on fuse holder |
| SB25 | Fuse -25- on fuse holder |
| SB41 | Fuse -41- in fuse holder |
| T6r | 6-pin connector, brown, on left of bulkhead |
| T11b | 11-pin connector, red, on bulkhead |
| T11c | 11-pin connector, blue, on left of bulkhead |
| T14 | 14-pin connector, on left in engine compartment |
| T32a | 32-pin connector |
| T121 | 121-pin connector |
| 80 | Earth connection -1-, in instruments wiring harness |
| |
| A27 | Connection (speed signal), in dash panel wiring harness |
| A38 | Positive connection -2- (15a), in dash panel wiring harness |
| A99 | Connection -1- (87), in dash panel wiring harness |
| B169 | Positive connection -1- (30), in interior wiring harness |
Wiring Diagram VW POLO 2004 - Fuel gauge sender - fuel gauge - fuel pressurising pump - speedometer sender - warning lamps - oil level and oil temperature sender
VW POLO 2004 Overview of control units
Overview of control units | | | | q | From November 2007, Fitting Locations |
| 5 - | Parking aid control unit -J446- |
| q | From November 2007, Fitting Locations |
| q | From November 2007, Fitting Locations |
| q | Heated driver seat control unit -J131- |
| q | Heated front seats control unit -J774- |
| 11 - | Dipped headlight control unit, on/off (Coming home system) -J665- |
| q | ⇒ Fitting locations; Relay assignment; Relay carrier (15 slot) page 803/3 position -7- |
| 14 - | Air conditioning system control unit -J301- |
| q | ⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87 |
| q | Connector, models with no side airbag |
| q | Connector, models with side airbag |
| Polo | Fitting Locations | No. 804 / 4 | | | q | From November 2007, Fitting Locations | | q | Discontinued from November 2005 | | Polo | Fitting Locations | No. 804 / 5 | | | Convenience system central control unit -J393- | | Under dash panel ⇒ Position 2 | | | | Connectors convenience system central control unit -J393- | | A - | Convenience system central control unit | VW POLO 2004 32-pin connector,T32a, on dash panel insert -J285- | | Polo | Fitting Locations | No. 804 / 8 | | | - | 16 - Coolant shortage indicator sender | | - | 17 - Immobilizer reader coil | | - | 18 - Rear fog light warning lamp | | - | 19 - Fog light warning lamp | | - | 20 - Belt switch warning lamp | | - | 22 - Brake fluid level warning contact | | - | 23 - Oil pressure switch | | - | 27 - Multifunction display | | - | 30 - Windscreen washer fluid level sender | | - | 31 - Ambient temperature sensor | | - | 32 - Terminal 31 for sender-output | | | | VW POLO 2004 8-pin connector, T8c, on dash panel insert -J285- | 8-pin connector, T8c, on dash panel insert -J285- |
| - | 1 - Brake pad warning lamp |
| - | 4 - Right parking light |
| - | 5 - Terminal 15 - input |
| - | 7 - Terminal 30 - input |
| - | 8 - Terminal 31 - input |
| | VW POLO 2004 Right door control unit, to November 2007
Right door control unit, to November 2007 | | Front passenger door control unit -J387- |
| A - | Front passenger door control unit |
| Rear right door control unit -J389- |
| A - | Rear right door control unit |
VW POLO 2004 Right door control unit, from November 2007
Right door control unit, from November 2007 | | Front passenger door control unit -J387- |
| A - | Front passenger door control unit |
| Rear right door control unit -J389- |
| A - | Rear right door control unit |
VW POLO 2004 Parking aid control unit -J446-
Parking aid control unit -J446- | | On right behind luggage compartment side trim |
| 1 - | Parking aid control unit -J446- |
| 2 - | Rear parking aid warning buzzer -H15- |
| A - | 16-pin connector -T16d- |
| B - | 12-pin connector -T12n- |
| C - | 2-pin connector -T2aa- |
| | Connectors for parking aid control unit -J446-
| A - | Parking aid control unit |
VW POLO 2004 Fuel pump control unit -J538-
Fuel pump control unit -J538- | | Under rear bench seat ⇒ -arrow- |
VW POLO 2004 Left door control unit, to November 2007
Left door control unit, to November 2007 | | Driver door control unit -J386- |
| A - | Driver door control unit |
| Rear left door control unit -J388- |
| A - | Rear left door control unit |
VW POLO 2004 Left door control unit, from November 2007
Left door control unit, from November 2007 | | Driver door control unit -J386- |
| A - | Driver door control unit |
| Rear left door control unit -J388- |
| A - | Rear left door control unit |
VW POLO 2004 Heated driver seat control unit -J131-
Heated driver seat control unit -J131- | | On driver seat frame ⇒ -arrow- |
VW POLO 2004 Heated front passenger seat control unit -J132-
|
VW POLO 2004 Heated front seats control unit -J774- | VW POLO 2004 Onboard supply control unit -J519- | Onboard supply control unit -J519- |
| Under dash panel ⇒ Position 1 |
Connectors on onboard supply control unit -J519-
VW POLO 2004 Airbag control unit -J234-
Airbag control unit -J234- | | Under centre console at front ⇒ -arrow- |
Note:
| Earth connection via housing for vehicle earth! |
| | Connectors on airbag control unit -J234-
| Models with no side airbag |
| | Connectors on airbag control unit -J234-
| Models with no side airbag |
| | VW POLO 2004 Mobile telephone operating electronics control unit -J412-
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