AUTOMOTIVE ELECTRICIANS

VW POLO 2004 – Anti-lock brake system (ABS) with electronic differential lock (EDL), traction control system (TCS) and brake wear indicator . Wiring diagrams, Pin Connector, Location

Wiring Diagram VW POLO 2004 - Onboard supply control unit - ABS control unit with EDL - ABS hydraulic pump - brake light switch



Wiring Diagram  VW POLO 2004 - Onboard supply control unit - ABS control unit with EDL - ABS hydraulic pump - brake light switch
ABattery
DIgnition/starter switch
FBrake light switch
J104ABS control unit with EDL
J519Onboard supply control unit
S178Fuse 6 (30), in fuse holder on battery
S179Fuse 7 (30), in fuse holder on battery
SB23Fuse 23 on fuse holder
T9a9-pin connector, yellow, on left of bulkhead
T11c11-pin connector, blue, on left of bulkhead
T4747-pin connector
V64ABS hydraulic pump
  A2 Positive connection (15), in dash panel wiring harness
  A89 Connection 2 (54), in dash panel wiring harness
  A140 Connection (TCS), in dash panel wiring harness
  D73 Positive connection (54), in engine compartment wiring harness

Wiring Diagram VW POLO 2004 - Onboard supply control unit - ABS control unit - inlet valves - outlet valves - speed sensor - ABS solenoid valve relay



G44Rear right speed sensor
G45Front right speed sensor
G46Rear left speed sensor
G47Front left speed sensor
J104ABS control unit, in right engine compartment
J106ABS solenoid valve relay
J519Onboard supply control unit
N133Rear right ABS inlet valve
N134Rear left ABS inlet valve
N135Rear right ABS outlet valve
N136Rear left ABS outlet valve
T2k2-pin connector
T2l2-pin connector
T2m2-pin connector
T2n2-pin connector
T9a9-pin connector, yellow, on left of bulkhead
T4747-pin connector
  J3 Connection 1, in ABS wiring harness
  J5 Connection 2, in ABS wiring harness
  J7 Connection 3, in ABS wiring harness
  J8 Connection 4, in ABS wiring harness

Wiring Diagram VW POLO 2004 - Onboard supply control unit - ABS control unit with EDL - control unit with display in dash panel insert - traction control system switch - warning lamps



E1Light switch
E132Traction control system switch
J104ABS control unit with EDL
J285Display control unit in dash panel insert
K47ABS warning lamp
K86Traction control system warning lamp
K118Brake system warning lamp, handbrake
L71Traction control switch illumination
T6c6-pin connector
T9a9-pin connector, yellow
T11a11-pin connector, yellow
T16a16-pin connector, black
T32a32-pin connector
T4747-pin connector
  238 Earth connection 1, in interior wiring harness
  A19 Connection (58d), in dash panel wiring harness
  A121 Connection (high bus), in dash panel wiring harness
  A122 Connection (low bus), in dash panel wiring harness
  D159 Connection (high bus), in engine compartment wiring harness
  A160 Connection (low bus), in engine compartment wiring harness
*only models with TCS

Wiring Diagram VW POLO 2004 - Onboard supply control unit - control unit with display in dash panel insert - warning lamps - brake pad wear sender



G34Front left brake pad wear sender
G37Rear right brake pad wear sender
K32Brake pad warning lamp
J285Display control unit in dash panel insert
J519Onboard supply control unit
T6q6-pin connector, red, on left of bulkhead
T6r6-pin connector, brown, on left of bulkhead
T8c8-pin connector
T32a32-pin connector
  269 Earth connection (sender earth) 1, in dash panel wiring harness
  327 Earth connection (sender earth), in engine compartment wiring harness
  W31 Connection 1 (brake pad wear indicator), in rear wiring harness
  W32 Connection 2 (brake pad wear indicator), in rear wiring harness
*only models with rear drum brakes


VW POLO 2004 Overview of all control units

Overview of all control units
6 -  Engine control units -J248- , -J623- , -J361- , -J220- , -J687- , -J537-
q   Fitting location

   
A -  ABS control unit
Connector:
B -  Connector -T38-

   
A -  ABS control unit
Connector:
B -  Connector -T47-

   

VW POLO 2004

Glow plug activation control unit -J370- / automatic glow period control unit -J179-
Fitting location:
front left in engine compartment
Pin assignment in relay:
1 -  Output glow plug
2 -  Output glow plug
3 -  Output glow plug
4 -  Output glow plug
5 -  Not assigned
6 -  Terminal 15
7 -  Terminal 31
8 -  Not assigned
9 -  Activation
10 -  Activation
11 -  Terminal 30
 
VW POLO 2004 Get access to all wiring diagrams of the car

VW POLO 2004 Automatic gearbox control unit -J217-

A -  Automatic gearbox control unit -J217-
Connector:
B -  Connector -T68-

   

VW POLO 2004 Power steering control unit -J500-

Power steering control unit -J500-
Fitting location:
In engine compartment, on front of left longitudinal member
1 -  Connector -T4r-
2 -  Connector -T2a-
3 -  Connector, depends on equipment -T3s- or -T4s-
4 -  Engine pump unit
 
VW POLO 2004 Power steering control unit -J500-Get access to all wiring diagrams of the car

VW POLO 2004 Radiator fan control unit -J293-

Radiator fan control unit -J293-
Fitting location:
Front left in engine compartment ⇒ -arrow A-
 
VW POLO 2004 Radiator fan control unit -J293-Get access to all wiring diagrams of the car

VW POLO 2004 NOx sensor control unit -J583-

NOx sensor control unit -J583-
Fitting location:
Under vehicle, near catalytic converter ⇒ -arrow-
A -  10-pin connector, black (T10)
B -  14-pin connector, black (T14x)
 
VW POLO 2004 NOx sensor control unit -J583-Get access to all wiring diagrams of the car

VW POLO 2004 Engine control unit - J...

Engine control unit - J...
  Note:
Note: see respective current flow diagram for engine control unit.
   
VW POLO 2004 Engine control unit - J...Get access to all wiring diagrams of the car
 -  80-pin connector*
  Note:
t  Note Connector T80 comprises a 52-pin and a 28-pin connector.
t  * Depending on equipment
t  Connector 121, see 207/12
t  Connector T94 and T60, see 207/13

   
A -  Engine control unit, 121-pin
Connectors:
B -  81-pin connector
C -  40-pin connector
  Note:
Note Connector T121 comprises an 81-pin connector and a 40-pin connector.

   
A -  Engine control unit, 154-pin
Connectors:
B -  94-pin connector
C -  60-pin connector
  Note:
Note Connector T154 comprises a 94-pin and a 60-pin connector.

   


VW POLO 2004 Overview of control units

Overview of control units
   
VW POLO 2004 Overview of control unitsGet access to all wiring diagrams of the car
q   Connectors
q   Connector T8c
q   From November 2007, Fitting Locations
5 -  Parking aid control unit -J446-
q   Fitting location
q   Connectors

   
q   From November 2007, Fitting Locations
q   From November 2007, Fitting Locations
q   Heated driver seat control unit -J131-
q   Fitting location
q   Heated front seats control unit -J774-
q   Fitting location
11 -  Dipped headlight control unit, on/off (Coming home system) -J665-
q   ⇒ Fitting locations; Relay assignment; Relay carrier (15 slot) page 803/3 position -7-

   
q   Connectors
14 -  Air conditioning system control unit -J301-
q   ⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87
q   Connector, models with no side airbag
q   Connector, models with side airbag
q   Connectors

Polo Fitting Locations No.  804 / 4
   
q   From November 2007, Fitting Locations
q   Discontinued from November 2005

Polo Fitting Locations No.  804 / 5
   
Convenience system central control unit -J393-
Fitting location:
Under dash panel ⇒ Position 2
 
Connectors convenience system central control unit -J393-
A -  Convenience system central control unit
Multi-pin connections:
B -  Connector -T12i-
q   Brown
C -  Connector -T23-
D -  Connector -T12c-
q   Black

   

VW POLO 2004 32-pin connector,T32a, on dash panel insert -J285-

Polo Fitting Locations No.  804 / 8
   
 -  16 - Coolant shortage indicator sender
 -  17 - Immobilizer reader coil
 -  18 - Rear fog light warning lamp
 -  19 - Fog light warning lamp
 -  20 - Belt switch warning lamp
 -  21 - Handbrake warning
 -  22 - Brake fluid level warning contact
 -  23 - Oil pressure switch
 -  24 - Wake-up
 -  25 - Vacant
 -  26 - Vacant
 -  27 - Multifunction display
 -  28 - Vacant
 -  29 - Vacant
 -  30 - Windscreen washer fluid level sender
 -  31 - Ambient temperature sensor
 -  32 - Terminal 31 for sender-output
 

VW POLO 2004 8-pin connector, T8c, on dash panel insert -J285-

8-pin connector, T8c, on dash panel insert -J285-
 -  1 - Brake pad warning lamp
 -  2 - Vacant
 -  3 - Vacant
 -  4 - Right parking light
 -  5 - Terminal 15 - input
 -  6 - Left parking light
 -  7 - Terminal 30 - input
 -  8 - Terminal 31 - input
 
VW POLO 2004 8-pin connector, T8c, on dash panel insert -J285-Get access to all wiring diagrams of the car

VW POLO 2004 Right door control unit, to November 2007

Right door control unit, to November 2007
Front passenger door control unit -J387-
VW POLO 2004 Right door control unit, to November 2007Get access to all wiring diagrams of the car
A -  Front passenger door control unit
Multi-pin connections:
B -  Connector -T8i-
C -  Not assigned
Rear right door control unit -J389-
A -  Rear right door control unit
Multi-pin connections:
B -  Connector -T8k-
C -  Not assigned

   

VW POLO 2004 Right door control unit, from November 2007

Right door control unit, from November 2007
Front passenger door control unit -J387-
VW POLO 2004 Right door control unit, from November 2007Get access to all wiring diagrams of the car
A -  Front passenger door control unit
Multi-pin connections:
B -  Connector -T16f-
Rear right door control unit -J389-
A -  Rear right door control unit
Multi-pin connections:
B -  Connector -T16h-

   

VW POLO 2004 Parking aid control unit -J446-

Parking aid control unit -J446-
Fitting location:
On right behind luggage compartment side trim
1 -  Parking aid control unit -J446-
2 -  Rear parking aid warning buzzer -H15-
A -  16-pin connector -T16d-
B -  12-pin connector -T12n-
C -  2-pin connector -T2aa-
 
VW POLO 2004 Parking aid control unit -J446-Get access to all wiring diagrams of the car
Connectors for parking aid control unit -J446-
VW POLO 2004 Parking aid control unit -J446-Get access to all wiring diagrams of the car
A -  Parking aid control unit
Connectors:
B -  Connector -T12n-
C -  Not assigned
D -  Connector -T16d-

   

VW POLO 2004 Fuel pump control unit -J538-

Fuel pump control unit -J538-
VW POLO 2004 Fuel pump control unit -J538-Get access to all wiring diagrams of the car
Fitting location:
Under rear bench seat ⇒ -arrow-

   

VW POLO 2004 Left door control unit, to November 2007

Left door control unit, to November 2007
Driver door control unit -J386-
VW POLO 2004 Left door control unit, to November 2007Get access to all wiring diagrams of the car
A -  Driver door control unit
Multi-pin connections:
B -  Pin connector -T8h-
C -  Connector -T6aa-
Rear left door control unit -J388-
A -  Rear left door control unit
Multi-pin connections:
B -  Connector -T8j-
C -  Not assigned

   

VW POLO 2004 Left door control unit, from November 2007

Left door control unit, from November 2007
Driver door control unit -J386-
VW POLO 2004 Left door control unit, from November 2007Get access to all wiring diagrams of the car
A -  Driver door control unit
Multi-pin connections:
B -  Connector -T16e-
Rear left door control unit -J388-
A -  Rear left door control unit
Multi-pin connections:
B -  Connector -T16g-

   

VW POLO 2004 Heated driver seat control unit -J131-

Heated driver seat control unit -J131-
Fitting location:
On driver seat frame ⇒ -arrow-


VW POLO 2004 Heated front passenger seat control unit -J132-



VW POLO 2004 Heated front seats control unit -J774-

VW POLO 2004 Onboard supply control unit -J519-

Onboard supply control unit -J519-
VW POLO 2004 Onboard supply control unit -J519-Get access to all wiring diagrams of the car
Fitting location:
Under dash panel ⇒ Position 1

   
Connectors on onboard supply control unit -J519-
VW POLO 2004 Onboard supply control unit -J519-Get access to all wiring diagrams of the car
XP1 - Connector -T6o-
t  Black
XP2 - Connector -T6j-
t  Brown
XP3 - Connector -T6x-
t  White
XP4 - Connector -T5a-
t  Black
XP5 - Connector -T5c-
t  Brown
XS1 - Connector -T6c-
t  Black
XS2 - Connector -T18b-
t  Black
XS3 - Connector -T6y-
t  Brown
XS4 - Connector -T18a-
t  Brown
XS5 - Connector -T6k-
t  Red
XS6 - Connector -T16a-
t  Black

   

VW POLO 2004 Airbag control unit -J234-

Airbag control unit -J234-
Fitting location:
Under centre console at front ⇒ -arrow-
  Note:
Earth connection via housing for vehicle earth!
 
VW POLO 2004 Airbag control unit -J234-Get access to all wiring diagrams of the car
Connectors on airbag control unit -J234-
Models with no side airbag
   
VW POLO 2004 Airbag control unit -J234-Get access to all wiring diagrams of the car
A -  Airbag control unit
Pin connector:
B -  Connector -T50-

   
Connectors on airbag control unit -J234-
Models with no side airbag
   
VW POLO 2004 Airbag control unit -J234-Get access to all wiring diagrams of the car
A -  Airbag control unit
Pin connector:
B -  Connector -T75-

   

VW POLO 2004 Mobile telephone operating electronics control unit -J412-

A -  Mobile telephone operating electronics control unit

VW POLO 2004 Overview of all earth points

Overview of all earth points
   
VW POLO 2004 Overview of all earth pointsGet access to all wiring diagrams of the car
671 -  Earth point 1, on front of left longitudinal member
12 -  Earth point, on left in engine compartment
652 -  Earth point, engine and gearbox earth
11 -  Earth point, in battery box
640 -  Earth point 2, in engine compartment
29 -  Earth point, on left in engine compartment, behind battery
606 -  Earth point, under centre console, near selector lever
61 -  Earth point, on left C-pillar

   
14 -  Earth point, on gearbox (depends on equipment)
13 -  Earth point, on right in engine compartment
15 -  Earth point, on cylinder head (depends on equipment)
614 -  Earth point 2, on right in engine compartment
610 -  Earth point (audio), at front under centre console
637 -  Earth point, airbag control unit

   
12 - Earth point, on left in engine compartment
14 - Earth point, on gearbox
  Note:
Depends on equipment
 
11 - Earth point, in battery box
640 - Earth point 2, in engine compartment
 
VW POLO 2004 Overview of all earth pointsGet access to all wiring diagrams of the car
29 - Earth point, on left in engine compartment behind battery
61 - Earth point, left C-pillar
 
  Note:
Discontinued, from 2006
 
VW POLO 2004 Overview of all earth pointsGet access to all wiring diagrams of the car
614 - Earth point 2, on right in engine compartment
15 - Earth point, on cylinder head
  Note:
Depends on equipment
 

VW POLO 2004 Earth points, in interior



VW POLO 2004



VW POLO 2004 Coupling station rear lid

Coupling station rear lid
Fitting location:
On left C-pillar
1 -  5-pin connector, vacant
2 -  5-pin connector -T5b-, brown
3 -  5-pin connector -T5e-, black
 
VW POLO 2004 Coupling station rear lidGet access to all wiring diagrams of the car


VW POLO 2004 coupling station heater, air conditioning system

VW POLO 2004 Coupling station driver seat



VW POLO 2004 coupling station front passenger seat

VW POLO 2004 Coupling station bulkhead (14-pin)

Coupling station bulkhead (14-pin)
Pin connector:
VW POLO 2004 Coupling station bulkhead (14-pin)Get access to all wiring diagrams of the car
A -  Connector -T8x-
q   Orange
B -  Connector -T6n-
q   Blue
C -  Connector -T6r-
q   Brown
D -  Connector -T11a-
q   White
E -  Connector -T6v-
q   Green
F -  Connector -T3a-
q   Grey
G -  Connector -T6q-
q   Red

   
H -  Not assigned
I -  Connector -T11c-
q   Blue
K -  Connector -T11b-
q   Red
L -  Connector -T11d-
q   Brown
M -  Connector -T9a-
q   Yellow
N -  Connector -T6w-
q   Orange
P -  Connector -T12a-
q   White

   

VW POLO 2004 Coupling station left in engine compartment



VW POLO 2004 Coupling station, on right in engine compartment

Coupling station, on right in engine compartment
Fitting location:
t  Near suspension tower
1 -  2-pin connector, charge pressure control solenoid valve*
2 -  2-pin connector, activated charcoal filter system solenoid valve*
3 -  2-pin connector, coolant shortage indicator sender *
4 -  6-pin connector, Lambda probe before catalytic converter*
5 -  2-pin connector, temperature sensor after DPF*
6 -  2-pin connector, temperature sensor before DPF*
7 -  2-pin connector, exhaust gas temperature sensor*
* -  Not with all levels of equipment
 
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