AUTOMOTIVE ELECTRICIANS PORTAL - FZCO

Alfa Romeo 147 1.6 TS fino a 03/01 – CAN CONNECTION LINES – – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Alfa Romeo 147 1.6 TS  fino a 03/01 – CAN CONNECTION LINES –  – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION
Wiring diagram

Components
Component codeNameAssembly reference
B2Junction unit under dashboard5505A
B99Maxifuse box on battery5530B
D1Front / dashboard coupling-
D8Front coupling / air conditioner - with heating-
D20/Rear dashboard coupling-
D30Rear coupling for /front door. driver's side-
D31/Front passenger door. rear coupling-
D97Short circuiting coupling-
E50Instrument panel5560B
H1Ignition switch5520A
H44Electric window controls on front door7005M
K58Steering sensor3350E
M1Body computer5505A
M10Engine management ECU1056B
M10Engine management ECU1060G
M50ABS control unit3340A
M54"Selespeed transmission control unit"2127E
M70Climate control system control unit5040D
M82Rear electric windows control unit7010M
P20Radio5570T
P20Radio5580P
Location of components

Components
Component codeNameAssembly reference
B2Junction unit under dashboard5505A
B99Maxifuse box on battery5530B
D1Front / dashboard coupling-
D8Front coupling / air conditioner - with heating-
D20/Rear dashboard coupling-
D30Rear coupling for /front door. driver's side-
D31/Front passenger door. rear coupling-
D97Short circuiting coupling-
E50Instrument panel5560B
H1Ignition switch5520A
H44Electric window controls on front door7005M
K58Steering sensor3350E
M1Body computer5505A
M10Engine management ECU1056B
M10Engine management ECU1060G
M50ABS control unit3340A
M54"Selespeed transmission control unit"2127E
M70Climate control system control unit5040D
M82Rear electric windows control unit7010M
P20Radio5570T
P20Radio5580P
DescriptionThis vehicle features a CAN network (Controller Area Network) system of electrical connections: it involves a software and hardware solution which is designed to manage the resources on the vehicle in an increasingly efficient way, allowing:data to be shared between the various electronic units;the integrattion of several electronic units in one network;a high data exchange speed in the network;ensure cost-effective solutions, since the number of wiring harnesses and connectors are considerably reduced in the vehicle;a higher standard in terms of quality and reliability.The advantage of using a CAN system stems from the fact that the communication involves numerous control units and consequently the number of signals managed is very high.For this reason the signals 'travel' on CAN type (double) serial Bus, where one wire is associated with the high level (H) and the other the low level (L); These CAN Buse signals are differential, i.e. the value assigned to each bit is represented by the different voltge of CAN-H and CAN-L.The various electronic units which make up the system, known as network 'Nodes', are connected to the CAN by means of communication interfaces known as transreceivers; These connection interfaces, integrated in the actual electronic units, form the gates for sending/reading information at the CAN or at the serial lines.A 'transmission protocol', i.e. the set of rules allowing the communication between two or more ECUs (called Nodes) by means of data or data package exchanges, is required for CAN serial line data circulation.The main element in the network is the Body Computer. The Body Computer node 'wakes the system up' when the ignition key is turned to the ON position (if there is a Body Computer failure, the task of waking the system up is entrusted to other nodes 3022517Characteristic of working principle5505ELECTRICAL CIRCUIT FOR INSTRUMENTS/INDICATORS . The Body Computer also carries out the functions of controlling the network, which makes it possible to supply information on:the network activity status;the functional failure status of the individual electronic units (nodes);the possible CAN failure.The various electronic units process the signals coming from the respective sensors either for their own management or for the other control units, which arrive via the CAN network.The specific structure adopted on this vehicle consists of two CANs which connect nodes belonging to two different areas:C-CAN for 'dynamic control' of the vehicle (high speed): bus CAN-H and CAN-L;B-CAN for the management of 'bodywork functions' (low speed): bus CAN-A and CAN-B; the two CAN communication networks are connected to one another by means of a gateway for transferring joint information, located in the Body Computer Node.The following nodes are connected to the Body Computer via the C-CAN:engine management control unit;ABS control unit;'SELESPEED' gearbox control unit;steering sensor unit for VDC.The following nodes are connected to the Body Computer via the B-CAN:climate control system control unit;instrument panel;radio or radio phone-navigatorcontrol unit in driver's doorelectric rear window unit The diagnosis of the nodes connected to the bodywork network is achieved via the CAN, whilst the vehicle dynamic control network is diagnosed using the special K lines 3023651SeeE8010DIAGNOSTIC MULTIPLE CONNECTOR . The system also uses additional 'traditional' serial lines for the various connections; for example, in the connection between the Body Computer and the alarm / volumetric sensors 3023578SeeE7015ALARM . The distribution of power takes place via the junction units and/or fuse boxes, connected to the control elements (relays and static actuators) in order to ensure the maximum level of electrical protection and the minimum degree of wiring complexity 3023142SeeE1010SUPPLY .
Functional description The Body Computer M1 is supplied directly by the battery from the line protected by the maxifuse CPL ( B99 , connector B) at pin 18 of connector F of the interface with the underdashboard control unit B2 . The Body Computer M1 receives a supply controlled by the ignition (INT) at pin 9 of connector F of the interface with the underdashboard control unit B2 : this signal is designed to 'wake up the network'. Pin 10 of connector C and pin 8 of connector D M1 are earthed. The nodes connected to the Body Computer M1 via the C-CAN are:engine management control unit M10 ;ABS control unit M50 (which is not connected directly, but via M10 )'SELESPEED' gearbox control unit M54 ;steering sensor unit for VDC K58 .The following nodes are connected to the Body Computer M1 via B-CAN:climate control system control unit M70 ;instrument panel E50 ;radio or radio-phone-navigator P20 ;driver's door control unit H44 .electric rear windows unit M82 .

Junction unit under dashboard



B2A



B2A



B2A



B2A



B2A



B2A



B2A



B2A



B2A



B2A



B2A



B2A



B2A



B2B



B2B



B2C



B2C



B2D



B2E



B2F



B2G



B2H



B2H



multi-function components



5505A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025802-7040A37fuse box cover - r r1. Disconnect the electrical connections at the front (1a, 1b, 1c,1d, 1e, 1f).2. Undo the bolts fixing the control unit.3. Undo the bolts shown fixing the dashboard cover.2004865

5505A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025751-7025A12Engine front sound insulation COVER - R.R.3025752-7025A14Bonnet LID - R.R.

5505A24



5505A28


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025751-7025A12Engine front sound insulation COVER - R.R.3025752-7025A14Bonnet LID - R.R.

5505A32



5505A33



Maxifuse box on battery



B99A



B99A



B99B



B99C



B99D



battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Ensure that the ignition key is in the OFF position, then disconnectthe negative battery terminal (-).2. Open the maxi fuse box cover.3. Undo the bolts securing the 'maxi-fuse' box to the battery.4. Loosen the bolt fixing the battery terminal (+).5. Release the maxi fuse box from the battery and move it to theside.2004975

5530B14


Follow these precautions:769768768

5530B18


Follow these precautions.769On batteries with an opticam hydrometer,electrolyte level and battery charge status can be monitored qualitativelyby examining the indicator colour: a light, bright colour indicates low electrolytelevel: top up with distilled water;a dark colour without a green area in thecentre indicates that the electrolyte level is correct but chargeis low: recharge the battery; a dark colour with a green area in themiddle indicates that both electrolyte level and charge status arecorrect: no action is necessary. For further details, see DESCRIPTION ANDOPERATION - 5580.768Proceed as follows.Check the battery voltage without loadusing the test device recommended by the Service outlets (e.g. 'MICRO360'). Depending on the voltage values measured,which define the state of charge of the battery, proceed as follows:If the voltage without load is less than12.10 V, replace the battery (see op.). 5530B10).If the voltage without load is over 12.10V but less than 12.50 V, recharge the battery (see op. 5530B14).If the voltage without load is over 12.50V, the battery is efficient.If necessary, top up the electrolyte asfollows.Carefully remove the cap strip.Top up with distilled and deionized water,taking care not to allow electrolyte to splash out.768

5530B22


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025751-7025A12Engine front sound insulation COVER - R.R.3025752-7025A14Bonnet LID - R.R.

5530B26


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the vehicle on a lift.Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b).2004980

5530B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b).2004986

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with removal 3025534-5530B10battery - r+r .1. Remove the relay/fuse box cover.2. Undo the nut (2a) and disconnect the earth lead (2b) from therelay-fuse box.2004990

5530B60


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025534-5530B10battery - r+r1. Remove the battery drip tray.2. Unscrew bolts (2a) and loosen bolt (2b) securing the batterycradle.3. Move the battery cradle aside.4. Release the belt retaining stud.5. Remove the belt.2005002

Front / dashboard coupling



D1



D1



D1



D1



D1



D1



D1



D1



D1



Front coupling / air conditioner - with heating



D8A



D8A



D8A



D8A



D8A



D8A



D8B



D8B



D8B



D8B



D8B



D8B



/Rear dashboard coupling



D20



D20



D20



D20



Rear coupling for /front door. driver's side



D30



D30



D30



D30



D30



D30



D30



/Front passenger door. rear coupling



D31



D31



D31



D31



D31



D31



D31



Short circuiting coupling



D97A



D97A



D97A



D97A



D97A



D97B



D97B



D97B



D97C



D97C



D97C



D97D



D97E



D97F



D97G



D97H



D97I



D97J



D97K



D97L



D97M



Instrument panel



E50A



E50B



E50B



analogue control panel



5560B11


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Lower the steering wheel andmove it back to the end of travel position.3025799-7040A26steering column trim - r+r3025611-5580C18air bag module - r+r7693025282-4110A11steering wheel - r+r for replacement or check forversions with air bag1. Unscrew the bolts2005043

5560B56


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Release the retainers for the switch panel from the dashboardtrim.2. Disconnect the electrical connections.3. Recover the switch panel.2005045

Ignition switch



H1A



H1A



H1A



H1A



H1B



ignition switch



5520A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025620-5580E08aerial for alpha code- r r1. Disconnect the electrical connections (1a, 1b) from the ignitionswitch.2. Use a drift and undo the headless bolts (2a); remove the ignitionswitch (2b).7682004913

5520A14


769

5520A16


769

5520A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. If necessary, regulate the steering wheel height adjustment lever.2. Undo the bolts fixing the lower trim.3. Remove the lower trim, releasing it from the inner retainersand the steering wheel.2004920

Electric window controls on front door



H44A



H44B



H44A



H44B



front electric windows



7005M12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Release and gently extract the switch unit.2. Disconnect the electrical connections.3. Recover the switch unit.2005147

7005M14


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Unscrew the bolt.2. Gently extract the switch unit and control unit.3. Disconnect the electrical connections (3a, 3b).4. Recover the switch unit and control unit.2005148

7005M20


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025600-5570T90front speaker - r r3025635-7005A04front side door water guard protection - r r or replacewith door panel removed1. Lower the window (1a) until the safety retainer can be disconnected. 2. Disconnect the drive pin from the window.3. Manually raise the window until it is closed. In order to preventlowering the window accidentally, insert a support system as illustratedin the diagram. 2005149

7005M21



7005M40



Steering sensor



K58



K58



K58



K58



vehicle direction control system vdc



3350E20


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with removal 3025611-5580C18air bag module - r+r .769

3350E30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition keyis in the OFF position, then disconnect the negative battery terminal(-). Proceed with removal 3025803-7040A65passenger compartmentbox lock , one , r r .1. Undo the nuts (1a) and remove the lateral acceleration and slewsensor (1b) after disconnecting the electrical connection (1c). 2068325

Body computer



M1A



M1A



M1A



M1A



M1A



M1A



M1A



M1A



M1A



M1A



M1A



M1A



M1A



M1A



M1B



M1C



M1C



M1D



M1E



M1E



M1F



M1G



Engine management ECU



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10B



M10B



M10B



M10B



M10B



M10B



multi-point injection system (mpi)



1056B09


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect the electrical connection from the air flow meter.2. Loosen collars (2a) and remove air flow meter (2b) after disconnectingit from the air intake sleeves.2001588

1056B17


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.Proceed with the removal 3024826-1048A34sleeve(s) from flowmeter to air supply capacity case - r + r . Proceed with the removal 3024842-1056B87ignition/injection systemcontrol unit mount - r r . 1. Undo the remaining bolt (1a) and remove the throttle body integratedwith D.V.L. (1b).2001589

1056B48


<anchor>1</anchor><span>Refitting</span><icon><imageid>21</imageid></icon>0Removing20Refit the variable valve timing electro-magnet and secure by tightening the bolts to the recommended torque.Connect the electrical connection to thevariable valve timing electro-magnet.Proceed with the refitting 3024766-1016A40ignition coil coveron cylinder head- r+r .Connect the battery terminal (-).

1056B50


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect the electrical connection from the air flow meter.Disconnect the electrical wiring for theflow meter from the fastening on the air intake sleeve.2. Disconnect the oil vapour recirculation pipe from the air intakeduct.3. Undo the bolts (3a) and remove the air intakehouse (3b) completewith air flow meter (3c).2002026

1056B51


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with the removal 3025363-4450B10Front WHEEL (one) -R.R. (Right side). Proceed with the removal 3025915-7055B54under-engine guard -r r . Proceed with the removal 3025916-7055B64Engine compartment DUSTshield in front wheel arch (one), left or right - R.R. (Rightside). Proceed with the removal 3024921-1092G10single engine belt rr . Proceed with the removal 3024919-1092A10Crankshaft servicesPULLEY - R.R. . Proceed with the removal 3024924-1092G20engine component singlebelt fixed tensioner - one - r + r . Proceed with the removal 3024922-1092G14engine component singlebelt mobile tensioner - r + r . Proceed with the removal 3024801-1032D12timing system protectivecover(s) - r + r . Proceed with the removal 3024940-1092E10counter-rotating shaftdrive toothed belt - r + r . Proceed with the removal 3024766-1016A40ignition coil coveron cylinder head- r+r . Proceed with the removal 3025500-5510C14ignition coil/s - r+r . Proceed with the removal 3024765-1016A20single cam cover - r+ r and replace gasket . Proceed with the removal 3024791-1032B10toothed timing belt- r + r for timing adjustment or replacement . Proceed with the removal 3024906-1088C14water pump - r + r withdrive belt removed . 1. Undo the bolt (1a) for the exhaust side driven pulley using thetools (1b) and (1c) for counter-torque.2. Remove the exhaust side driven pulley.2002028

1056B60


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.Proceed with the removal 3024766-1016A40ignition coil coveron cylinder head- r+r . Discharge the fuel supply pressure withthe tool connected to the specific valve located on the side ofthe fuel manifold pipe.1. Disconnect the electrical connections from the injectors.2. Disconnect the rapid attachment of the fuel supply front pipe,fuel manifold pipe side.3. Release the front fuel delivery pipe from the fastening on theair chamber.2001601

1056B68


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Remove the clips (1a) and remove the injectors (1b) from thesingle fuel manifold pipe.2. Remove the seals from the injectors.2001605

1056B70


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Remove the clips (1a) and remove the injectors (1b) from thesingle fuel manifold pipe.2. Remove the seals from the injector2001606

1056B78


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect the electrical connection from the switch on the clutchpedal.2. Turn the switch clockwise through 90 degrees and remove.2001607

1056B81


Make sure that the ignition key is in theOFF position.Check that the air conditioner is off andthat the accelerator pedal is never pressed.Connect the tool to the diagnostic socketand place the knob in position 3.Connect the Examiner diagnostic equipment.Place the ignition key in the ON position.Using the Examiner, enter the 'ControlUnit Test' ambient.Using the Examiner, enter the 'Active Diagnosis' ambient,then select 'Reset self-adjustment parameters' and 'Idle actuator'.Using the Examiner, press 'Carry out activediagnosis'.Place the ignition key in the OFF positionand wait for 30 seconds.Place the ignition key in the ON positionand wait for 30 seconds.Using the Examiner, re-establish the dialoguewith the engine control system.Using the Examiner, enter the 'Parameters'ambient and select the following tests from the menu - 'Idle recognitiontest - carried out' and 'Idle recognition signals - synchronized'.767If at least one of the parametersdoes not conform, place the ignition key in the OFF position andrepeat the procedure. If this non conformity persists, check thatthe diagnostic cable is correctly connected and check the operationof the instrument.Place the ignition key in the OFF positionand wait for 30 seconds.Start up the engine without acting on theaccelerator pedal.Disconnect the diagnostic equipment.Test the vehicle by driving for severalkilometres then, with the engine warmed up, check that it is idlingcorrectly.

1056B82


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect electrical connections (1a) and (1b) from the injection-ignitioncontrol unit.2. Release the electrical wiring from the fastening on the ignition/injectionsystem control unit mount.2001608

1056B87


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect electrical connections (1a) and (1b) from the injection-ignitioncontrol unit.2. Release the electrical wiring from the fastening on the ignition/injectionsystem control unit mount.2001610

1056B90


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the ramp.Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect the fuel vapour recirculation pipe from the air inakesleeve.2. Disconnect the intake hose from the throttle body integratedwith D.V.L. and move to one side.2001616

1056B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal 3024825-1048A28vacuum air circuit resonatorpipe - r+r . 1. Disconnect the electrical connection from the air flow meter. 2. Undo the nuts (2s) and remove the brackets (2b) securing theair flow meter to the aiar filter cover.3. Remove the air flow meter (3a), complete with hose (3b).2067872

1056B62


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-).Proceed with removal 3024979-1072B42left hand or right handinlet manifold (one) - r+r .Discharge the fuel system pressure withthe tool connected to the bleed valves on the fuel pipe.1. Disconnect the quick-release connector for the front fuel supplypipe, fuel pipe side.2. Disconnect the electrical connections from the injectors.3. Undo the bolts (3a) and remove the fuel pipe (3b) complete withinjectors (3c).769Avoid working with the engine hot underall circumstances;Never use tools such as pliers, screwdrivers,etc. under any circumstances;If it is released, rotate the rapid connectorcover before acting on the release buttons;Check its condition (deformation/breakageof retaining lugs, release buttons) before reconnecting it;After re-engageing the rapid connector,check that it is correctly attached by pulling it;At the end of fitting, check that thereare no fuel leaks by starting up the engine again;If there is damage to the rapid connector,replace the complete right pipe.2067877

1056B66


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-).Discharge the fuel system pressure withthe tool connected to the bleed valve on the left fuel pipe.1. Disconnect the electrical connections from the left injectors.2. Disconnect the quick-release connector for the front fuel supplypipe, fuel pipe side.3. Disconnect the rapid connector from the right fuel manifold pipeto the left one.769Avoid working with the engine hot underall circumstances;Never use tools such as pliers, screwdrivers,etc. under any circumstances;If it is released, rotate the rapid connectorcover before acting on the release buttons;Check its condition (deformation/breakageof retaining lugs, release buttons) before reconnecting it;After re-engageing the rapid connector,check that it is correctly attached by pulling it;At the end of fitting, check that thereare no fuel leaks by starting up the engine again;If there is damage to the rapid connector,replace the complete right pipe.4. Undo the bolts (4a) and remove the left fuel manifold pipe (4b)complete with injectors (4c).2067878

1056B67


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-).Proceed with removal 3024979-1072B42left hand or right handinlet manifold (one) - r+r .Discharge the fuel system pressure withthe tool connected to the bleed valve on the right fuel pipe.1. Disconnect the electrical connections from the right injectors.2. Disconnect the rapid connector connecting the right fuel manifoldpipe to the left one.769Avoid working with the engine hot underall circumstances;Never use tools such as pliers, screwdrivers,etc. under any circumstances;If it is released, rotate the rapid connectorcover before acting on the release buttons;Check its condition (deformation/breakageof retaining lugs, release buttons) before reconnecting it;After re-engageing the rapid connector,check that it is correctly attached by pulling it;At the end of fitting, check that thereare no fuel leaks by starting up the engine again;If there is damage to the rapid connector,replace the complete right pipe.3. Undo the bolts (3a) and remove the right fuel manifold pipe (3b)complete with injectors (3c).2067879

pressure pump electric control



1060G10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025534-5530B10battery - r+r1. Undo collar (1a) and remove the sleeve (1b) from air cleanerto flow meter.2. Disconnect the air flow meter from the underlying sleeve.3. Disconnect the electrical connection from the air flow meter.4. Remove the air flow meter.2002316

1060G14


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025534-5530B10battery - r+rDisconnect the battery negative terminal. 1. Disconnect the water temperature sensor electrical connection.2. Undo the thermostat water temperatur sensor and remove.2002317

1060G16


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative (-) terminal.3025001-1016A10sound-proofing cover - r + r1. Disconnect the electrical connection from the excess pressuresensor.2. Withdraw the retaining bolt.3. Remove the excess pressure sensor2002318

1060G18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative terminal.1. Disconnect the electrical connection from the fuel temperaturesensor.2. Undo and remove the fuel temperature sensor.2002319

1060G20


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the car on a ramp.Disconnect the battery negative terminal.3025915-7055B54under-engine guard - r r1. Disconnect the electrical connection for the rpm sensor.2. Undo bolts (2a) and remove rpm and timing sensor (2b).2002320

1060G22


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025001-1016A10sound-proofing cover - r + r3024759-1008C10power unit upper reaction link r r3024947-1008C14engine link bracket - r r3025054-1060G80ds electric injection control unit - r r3025360-4450B04right front wheel r r3025915-7055B54under-engine guard - r r3025916-7055B64Engine compartment DUST shield in front wheel arch(one), left or right - R.R.3024921-1092G10single engine belt r r3024919-1092A10Crankshaft services PULLEY - R.R.3024791-1032B10toothed timing belt - r + r for timing adjustmentor replacement3025006-1032B40toothed-driven pulley (one) - r + r with timing beltremoved1. Undo the bolts (1a) and remove the side timing belt protection(1b).2. Disconnect the electrical connection for the cam angle sensorlocated near the engine oil dipstick tube.3. Undo the bolts (3a) and remove the cam angle sensor (3b).2002321

1060G28


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal 3025001-1016A10sound-proofing cover- r + r . 1. Disconnect the electrical connection from the fuel pressure sensoron the fuel manifold.2. Undo and remove the fuel pressure sensor on the fuel manifold.2068090

1060G30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in OFFposition, then disconnect the battery negative terminal (-). Proceed with removal 3025001-1016A10sound-proofing cover- r + r . Proceed with removal 3025915-7055B54under-engine guard -r r . Proceed with removal 3025015-1044B10fuel filter assembly -r + r or replace . 1. Undo and remove the fuel filter water presence sensor.2068091

1060G38



1060g42


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative terminal.1. Disconnect the electrical connection from the switch on the clutchpedal.2. Turn the switch clockwise through 90 degrees and remove.2002322

1060G50


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025001-1016A10sound-proofing cover - r + r1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold.2002323

1060G52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025001-1016A10sound-proofing cover - r + r3025050-1060G50Electro-pneumatically controlled THROTTLE CASING- R.R.1. Undo bolts (1a) and separate fitting (1b) from the throttle body.Remove the gasket.2002326

1060G56


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025001-1016A10sound-proofing cover - r + r1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold.2002327

1060G58


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025001-1016A10sound-proofing cover - r + r1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold.2002330

1060G80


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative terminal.1. Disconnect the electrical connection from the injection electroniccontrol unit.2. Undo the retaining nuts.3. Remove the engine control unit from its seat on the strut.2002332

1060G70


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the ramp.Proceed with removal 3025751-7025A12Engine front sound insulationCOVER - R.R. .Proceed with removal 3025752-7025A14Bonnet LID - R.R. .Proceed with removal 3025001-1016A10sound-proofing cover- r + r .Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-).Proceed with removal 3025915-7055B54under-engine guard -r r .Proceed with removal 3025015-1044B10fuel filter assembly -r + r or replace .Proceed with removal 3025095-1080D34engine oil vapour separator- r + r .1. At the bench, undo the nuts (1a) and remove the vacuum reservoir(1b) complete with solenoid valve (1c) and pipes from the mountingbracket.2048340

1060G90


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the ramp.Proceed with removal 3025751-7025A12Engine front sound insulationCOVER - R.R. .Proceed with removal 3025752-7025A14Bonnet LID - R.R. .Proceed with removal 3025001-1016A10sound-proofing cover- r + r .Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-).Proceed with removal 3025915-7055B54under-engine guard -r r .Proceed with removal 3025092-1076B70exhaust pipe betweenpre-catalytic converter and catalytic converter - r r .1. Disconnect the electrical connection from the engine oil pressurewarning light switch.2. Disconnect the electrical connection for the engine oil levelsensor.3. Disconnect the electrical connection for the rpm sensor.2048344

abs check/adjustment devices



3340A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the ramp.Proceed with removal 3025534-5530B10battery - r+r .Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. .Proceed with removal 3025363-4450B10Front WHEEL (one) -R.R. .Remove the protective cap on the brakecaliper bleed valve. Connect the collection system (pipe andreservoir) to the bleed valve on the brake caliper. Operate the brake pedal until the brake-clutchfluid reservoir is empty. 1. Disconnect the electrical connection from the air flow meter. 2. Disconnect the oil vapour recovery pipe from the air intake hose.3. Slacken the bands (3a) and remove the duct from the filter tothe throttle body with integrated D.V.L. (3b) complete with airflow meter (3c).2004274

3340A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the ramp.Proceed with removal 3025534-5530B10battery - r+r .Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. .Proceed with removal 3025363-4450B10Front WHEEL (one) -R.R. .Proceed with removal 3025245-3340A12A'B.S. system. - electronicand hydraulic CONTROL UNIT R.R. .1. Release the supply pipe from the clutch master cylinder fromthe attachment on the ABS control unit mounting. 2. Undo the bolts (2a) and remove the ABS control unit mounting(2b).2004285

3340A20


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with the removal 3025534-5530B10battery - r+r . Proceed with the removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . 1. Disconnect the electrical connection from the A.B.S. hydraulicand electronic control unit.2. Undo the bolts (2a) and remove the ABS electronic control unit(2b).2004288

3340A26


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with the removal 3025363-4450B10Front WHEEL (one) - R.R. . Proceed with the removal 3025916-7055B64Engine compartment DUSTshield in front wheel arch (one), left or right - R.R. . Proceed with the removal 3025911-7055B42Additional FRONT WHEELARCH (one), left or right - R.R. . Proceed with the removal 3025250-3340A30rpm sensor (one) ofone l/h or r/h front wheel - r+r .

3340A28


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with the removal 3025363-4450B10Front WHEEL (one) - R.R. . Proceed with the removal 3025916-7055B64Engine compartment DUSTshield in front wheel arch (one), left or right - R.R. . Proceed with the removal 3025911-7055B42Additional FRONT WHEELARCH (one), left or right - R.R. . Proceed with the removal 3025250-3340A30rpm sensor (one) ofone l/h or r/h front wheel - r+r .

3340A30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on theramp.Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.Proceed with the removal 3025363-4450B10Front WHEEL (one) -R.R. . Proceed with the removal 3025916-7055B64Engine compartment DUSTshield in front wheel arch (one), left or right - R.R. . Proceed with the removal 3025911-7055B42Additional FRONT WHEELARCH (one), left or right - R.R. . 1. Disconnect the electrical connection for the front wheel rpmsensor.2. Move aside as much as necessary the rubber side guard in theengine compartment and disengage the electrical wiring from thefront wheel rpm sensor.2004289

3340A32


3025250Refer toop..3340A30rpmsensor (one) of one l/h or r/h front wheel - r+r bearingin mind that the same procedure is followed for the rest

3340A34


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on theramp.Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.Proceed with the removal 3025364-4450B11WHEEL (one) rear - R.R. . Proceed with the removal 3025912-7055B43REAR WHEEL ARCH liner(one), left or right - R.R. . Proceed with the removal 3025631-5580T30Bose sound system' SUBWOOFER- R.R. . Proceed with the removal 3025598-5570T85cd/audio player loader- r r . Proceed with the removal 3025836-7040L40front compartment scuffstrip - r r . Proceed with the removal 3025879-7050A22rear seat cushion -r+r . Proceed with the removal 3025828-7040H50rear panel - r r . Proceed with the removal 3025827-7040H42rear pillar trim - rr . Proceed with the removal 3025885-7050A45STRIKER FOR ATTACHMENT/RELEASEDEVICE for .one( SPLIT rear), seat BACKREST left or right - R.R. . Proceed with the removal 3025811-7040B22luggage compartment/loadplatform moulding - r+r . Proceed with the removal 3025809-7040B06side trim (one) lh orrh, load compartment/load platform - r r . 1. Disconnect the rear wheel rpm sensor electrical connection.2004291

3340A35


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with the removal 3025364-4450B11WHEEL (one) rear - R.R. . Proceed with the removal 3025912-7055B43REAR WHEEL ARCH liner(one), left or right - R.R. . Proceed with the removal 3025631-5580T30Bose sound system' SUBWOOFER- R.R. . Proceed with the removal 3025598-5570T85cd/audio player loader- r r . Proceed with the removal 3025836-7040L40front compartment scuffstrip - r r . Proceed with the removal 3025879-7050A22rear seat cushion -r+r . Proceed with the removal 3025828-7040H50rear panel - r r . Proceed with the removal 3025827-7040H42rear pillar trim - rr . Proceed with the removal 3025885-7050A45STRIKER FOR ATTACHMENT/RELEASEDEVICE for .one( SPLIT rear), seat BACKREST left or right - R.R. . Proceed with the removal 3025811-7040B22luggage compartment/loadplatform moulding - r+r . Proceed with the removal 3025809-7040B06side trim (one) lh orrh, load compartment/load platform - r r . Proceed with the removal 3025252-3340A34rpm sensor (one) ofone l/h or r/h rear wheel - r+r .

3340A37


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with the removal 3025364-4450B11WHEEL (one) rear - R.R. . Proceed with the removal 3025912-7055B43REAR WHEEL ARCH liner(one), left or right - R.R. . Proceed with the removal 3025631-5580T30Bose sound system' SUBWOOFER- R.R. . Proceed with the removal 3025598-5570T85cd/audio player loader- r r . Proceed with the removal 3025836-7040L40front compartment scuffstrip - r r . Proceed with the removal 3025879-7050A22rear seat cushion -r+r . Proceed with the removal 3025828-7040H50rear panel - r r . Proceed with the removal 3025827-7040H42rear pillar trim - rr . Proceed with the removal 3025885-7050A45STRIKER FOR ATTACHMENT/RELEASEDEVICE for .one( SPLIT rear), seat BACKREST left or right - R.R. . Proceed with the removal 3025811-7040B22luggage compartment/loadplatform moulding - r+r . Proceed with the removal 3025809-7040B06side trim (one) lh orrh, load compartment/load platform - r r . Proceed with the removal 3025252-3340A34rpm sensor (one) ofone l/h or r/h rear wheel - r+r .

3340A44


3025252Refer toop..3340A34rpmsensor (one) of one l/h or r/h rear wheel - r+r bearingin mind that the same procedure is followed for the rest

3340A48


3025250Refer toop..3340A30rpmsensor (one) of one l/h or r/h front wheel - r+r bearingin mind that the same procedure is followed for the rest3025252Refer to op..3340A34rpm sensor (one) ofone l/h or r/h rear wheel - r+r bearingin mind that the same procedure is followed for the rest

"Selespeed transmission control unit"



M54A



M54A



M54A



M54B



M54B



electric speed selection system



2127E30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Remove the trim, complete with CITY function selector buttonand A.S.R. off switch, from the housing in the centre console.2. Disconnect the electrical connection for the CITY function selectorbutton.Remove the trim, complete with CITY function selectorbutton and A.S.R. off switch.2003846

2127E08


Connect the Examiner diagnostic equipment.Select 'Alfa Selespeed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Service/end of line self-calibration'.Continue with the procedure on the Examiner.

2127E10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). 1. Undo the nuts (1a) and remove the cover under the dashboard onthe passenger side (1b).2068266

2127E40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with removal 3024822-1048A10air cleaner filtering element- replace . Proceed with removal 3025166-2127C48GEAR ENGAGEMENT ELECTRO-HYDRAULICSELECTION DEVICE - R.R. . 1. Loosen the bolts (1a) and remove the electro-hydraulic gear selectionposition sensor (1b).2068272

2127E42


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with removal 3024822-1048A10air cleaner filtering element- replace . Proceed with removal 3025166-2127C48GEAR ENGAGEMENT ELECTRO-HYDRAULICSELECTION DEVICE - R.R. . 1. Undo the bolts (1a) and remove the electro-hydraulic gear selectionposition sensor (1b).2068273

2127E44


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . 1. Undo the bolts and move the clutch position sensor as necessary.2. Disconnect the electrical connection from the clutch positionsensor.3. Remove the electro-hydraulic selection gearbox position sensor.2068274

2127E50


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the rampConnect the Examiner diagnostic equipment.Select 'Alfa 147 speed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Continue with the procedure on the Examiner.Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal. 3025915-7055B54under-engine guard -r r1. Disconnect the electrical connection from the electro-hydraulicgear selection hydraulic circuit pressure sensor.2. Undo and remove the electro-hydrauilc gear selection hydrauliccircuit pressure sensor.2068275

2127E52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with removal 3024822-1048A10air cleaner filtering element- replace . 1. Disconnect the electrical connection from the electro-hydraulicgear selection input shaft speed sensor.2. Undo and remove the electro-hydraulic gear selection input shaftspeed sensor.2068276

2127E94


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with removal 3024822-1048A10air cleaner filtering element- replace . 1. Disconnect the electrical connection for the manual gearbox electro-hydraulicselection system wiring on the selection unit.2068277

Climate control system control unit



M70



M70



M70



M70



air conditioner controls



5040D15


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025804-7040A80compartment unit onfacia r r3025597-5570T80car radio unit - r+r1. Unscrew the bolts2004827

5040D17


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025797-7040A12removable box on facia- arrange1. Unscrew the bolts2004830

5040D18



5040D28



5040D52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025801-7040A31flap assembly - r r3025795-7040A09passenger air bag compartment cover - r r1. Disconnect the motor electrical connection.2. Unscrew the motor retaining bolts.3. Remove the motor (3a) releasing the intake (3b).2004834

5040D70


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Unscrew the motor retaining bolt.2. Disconnect the motor electrical connection.3. Remove the motor (3a) releasing the toothed wheel (3b) from thecam rack.2004835

5040D71



5040D72



5040D76


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025803-7040A65passenger compartmentbox lock , one , r r (left and rightsides)3025278-3380A44handbrake/linkage protection - r+r3025833-7040L20tunnel trim - r r3025804-7040A80compartment unit on facia r r3025597-5570T80car radio unit - r+r3025444-5040D18air conditioner control unit - r r7683025613-5580C26LOCK BARREL KEY/SWITCH for deactivating passenger'AIR BAG - R.R.3025802-7040A37fuse box cover - r r3025611-5580C18air bag module - r+r3025282-4110A11steering wheel - r+r for replacement or check forversions with air bag3025799-7040A26steering column trim - r+r3025570-5550A12complete stalk unit - r+r for versions with air bag3025590-5560B11analogue control panel - r+r or replace3025591-5560B56TRIM with SWITCHES/BUTTONS FOR MULTIFUNCTION DISPLAYAND HEADLAMP alignment ADJUSTMENT - R.R.3025403-5010D56solar sensor - r r after checking electrical system3025391-5010C12Windscreen demising VENT - R.R.3025801-7040A31flap assembly - r r3025795-7040A09passenger air bag compartment cover - r r3025612-5580C22AIR BAG MODULE - Passenger side - R.R.3025796-7040A10instrument facia trim - r+r3025447-5040D70air distribution flap control motor with facia removed

5040D84


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025915-7055B54under-engine guard -r r3024826-1048A34sleeve(s) from flow meter to air supply capacitycase - r + rDrain the coolant (3025410-5040A10Air conditioning refrigerantCIRCUIT - Draining and Refilling ).3025803-7040A65passenger compartment box lock , one , r r (leftand right sides)3025278-3380A44handbrake/linkage protection - r+r3025833-7040L20tunnel trim - r r3025804-7040A80compartment unit on facia r r ]3025597-5570T80car radio unit - r+r3025444-5040D18air conditioner control unit - r r7683025613-5580C26LOCK BARREL KEY/SWITCH for deactivating passenger'AIR BAG - R.R.3025802-7040A37fuse box cover - r r3025611-5580C18air bag module - r+r3025282-4110A11steering wheel - r+r for replacement or check forversions with air bag3025799-7040A26steering column trim - r+r3025570-5550A12complete stalk unit - r+r for versions with air bag3025590-5560B11analogue control panel - r+r or replace3025591-5560B56TRIM with SWITCHES/BUTTONS FOR MULTIFUNCTION DISPLAYAND HEADLAMP alignment ADJUSTMENT - R.R.3025403-5010D56solar sensor - r r after checking electrical system3025391-5010C12Windscreen demising VENT - R.R.3025801-7040A31flap assembly - r r3025795-7040A09passenger air bag compartment cover - r r3025612-5580C22AIR BAG MODULE - Passenger side - R.R.3025796-7040A10instrument facia trim - r+r3025386-5010B45duct from climate control system - r r (left andright sides)3025389-5010B56DUCT between climate control casing and air ductto rear seats - R.R.3025805-7040A95(One), REINFORCEMENT BRACKET left or right, betweenDASHBOARD supporting crossmember and bodyshell - R.R.3025836-7040L40front compartment scuff strip - r r (left side)3025480-5505A10electrical junction unit - r+r3025431-5040C10air conditioner box - r+r1. Unscrew the motor retaining bolt.2. Disconnect the motor electrical connection.3. Remove the motor (3a) releasing the intake (3b).2004836

5040D86


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025801-7040A31flap assembly - r r3025795-7040A09passenger air bag compartment cover - r r1. Unscrew the motor retaining bolt.2. Disconnect the motor electrical connection.3. Remove the motor (3a) releasing the intake (3b).2004838

5040D88


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Unscrew the motor retaining bolt.2. Disconnect the electrical connections for the motor (2a, 2b,2c, 2d).3. Remove the motor (3a) releasing its connection (3b).2004840

5040D90


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025915-7055B54under-engine guard -r r3024826-1048A34sleeve(s) from flow meter to air supply capacitycase - r + rDrain the coolant (3025410-5040A10Air conditioning refrigerantCIRCUIT - Draining and Refilling ).3025803-7040A65passenger compartment box lock , one , r r (leftand right sides)3025278-3380A44handbrake/linkage protection - r+r3025833-7040L20tunnel trim - r r3025804-7040A80compartment unit on facia r r3025597-5570T80car radio unit - r+r3025444-5040D18air conditioner control unit - r r7683025613-5580C26LOCK BARREL KEY/SWITCH for deactivating passenger'AIR BAG - R.R.3025802-7040A37fuse box cover - r r3025611-5580C18air bag module - r+r3025282-4110A11steering wheel - r+r for replacement or check forversions with air bag3025799-7040A26steering column trim - r+r3025570-5550A12complete stalk unit - r+r for versions with air bag3025590-5560B11analogue control panel - r+r or replace3025591-5560B56TRIM with SWITCHES/BUTTONS FOR MULTIFUNCTION DISPLAYAND HEADLAMP alignment ADJUSTMENT - R.R.3025403-5010D56solar sensor - r r after checking electrical system3025391-5010C12Windscreen demising VENT - R.R.3025801-7040A31flap assembly - r r3025795-7040A09passenger air bag compartment cover - r r3025612-5580C22AIR BAG MODULE - Passenger side - R.R.3025796-7040A10instrument facia trim - r+r3025386-5010B45duct from climate control system - r r (left andright sides)3025389-5010B56DUCT between climate control casing and air ductto rear seats - R.R.3025805-7040A95(One), REINFORCEMENT BRACKET left or right, betweenDASHBOARD supporting crossmember and bodyshell - R.R.3025836-7040L40front compartment scuff strip - r r (left side)3025480-5505A10electrical junction unit - r+r3025431-5040C10air conditioner box - r+r1. Disconnect the electrical connections for the motors (1a, 1b,1c, 1d).2. Disconnect the electrical connections of the sensors (2a, 2b,2c, 2d).3. Disconnect the electrical connections (3a, 3b, 3c).4. Disconnect the electrical connections of the additional heater(4a, 4b, 4c) (JTD version only). 5. Release the base with relay (JTD version only).6. Disconnect the wiring harness retaining collars.7. Remove the wiring harness assembly.2004841

Rear electric windows control unit



M82A



M82B



rear electric windows



7010M10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Release the switch unit (1a) from the retainers (1b) and extractit gently.2. Disconnect the electrical connections.3. Recover the switch unit.2005184

7010M20


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025603-5570T96rear side speaker -r r3025692-7010A04rear side door water guard protection - r r or arrangewith door panel removed1. Lower the window (1a) until the window safety retainer (1b) canbe disconnected.2. Disconnect the drive pin from the window.3. Manually raise the window until it is closed. In order to preventlowering the window accidentally, insert a support system as illustratedin the diagram. 2005185

7010M21



7010M40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Lift up the rear seat cushion, right side.2. Lift up the sound insulation panel slightly.2005187

Radio



P20A



P20A



P20B



P20B



P20B



P20B



P20B



P20B



P20B



P20B



P20C



P20C



P20C



P20C



P20D



P20E



car radio and car telephone



5570T59


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025595-5570T61multi-function aerial- r r1. Disconnect the electrical connections.2. Disconnect the aerial lead connection.3. Undo the special nut.4. Remove the aerial mount with leads.2005046

5570T61


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Unscrew the aerial.2005048

5570T66


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025611-5580C18air bag module - r+r7681. Disconnect the electrical connections.2. Remove switch panel (2a) by undoing retainers (2b).2005049

5570T80


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Use the radio removal toolssupplied.1. Fit both tools into the slots on the front of the radio and pushin until the mechanism holding the radio in place clicks open. 2005050

5570T85


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the tailgate.1. Unscrew the audio CD player bolts.2005053

5570T89


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213025598-5570T85cd/audio player loader- r r1. Remove the moveable floor cover.2. Undo the bolt and remove the retaining ring.2005055

5570T90


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Work with caution7693025653-7005C44interior handle panel - r r3025676-7005M12passenger side front door electrically operated windowswitch - r r (for passenger door)3025815-7040E24lower courtesy light indoor panel - r+r3025670-7005E08front side door interior panel r r1. Disconnect the electrical connections.2. Unscrew the bolts3. Recover the speaker.2005058

5570T92


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Work with caution 7693025653-7005C44interior handle panel - r r1. Rotate the tweeter in an anti-clockwise direction and removeit.2005059

5570T94


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Work with caution7693025836-7040L40front compartment scuff strip - r r3025879-7050A22rear seat cushion - r+r3025828-7040H50rear panel - r r1. Rotate the tweeter in an anti-clockwise direction and removeit.2005060

5570T96


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Work with caution 7693025836-7040L40front compartment scuff strip - r r3025879-7050A22rear seat cushion - r+r3025828-7040H50rear panel - r r1. Disconnect the electrical connections.2. Unscrew the bolts3. Recover the speaker.2005062

connect panel



5580P12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Fit the tools in the special housings in Connect panel, makingsure that they are correctly attached. 2005103

5580P20