AUTOMOTIVE ELECTRICIANS

Alfa Romeo 166 2.4 JTD 10v da 03/02 a 09/03 – BRAKE LIGHTS – – Right hand drive – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Wiring diagram

Components
Component codeNameAssembly reference
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B5MAXI FUSE box-
B99Battery fuses junction unit (CBA)5530B
C21Dashboard earth on Air Bag bracket-
C21Passenger side dashboard earth-
C30Rear left earth-
C31Rear right earth-
D6Rear - front coupling-
D19Dashboard / battery coupling-
D20Dashboard-rear coupling-
D25Dashboard-left rear coupling-
E50Instrument panel-
E50Instrument panel5560B
F30Rear left light cluster5540A
F31Rear right light cluster5540A
F40Additional (third brake light)5550D
H1Ignition switch5520A
I30Brake pedal switch5550D
M45Electronic Check device-
M45Electronic Check device5560C
Location of components

Components
Component codeNameAssembly reference
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B5MAXI FUSE box-
B99Battery fuses junction unit (CBA)5530B
C21Dashboard earth on Air Bag bracket-
C21Passenger side dashboard earth-
C30Rear left earth-
C31Rear right earth-
D6Rear - front coupling-
D19Dashboard / battery coupling-
D20Dashboard-rear coupling-
D25Dashboard-left rear coupling-
E50Instrument panel-
E50Instrument panel5560B
F30Rear left light cluster5540A
F31Rear right light cluster5540A
F40Additional (third brake light)5550D
H1Ignition switch5520A
I30Brake pedal switch5550D
M45Electronic Check device-
M45Electronic Check device5560C
DescriptionThe brake lights are located at the rear in the side lights and in the central third brake light and consist of 10 separate bulbs.These are operated whenever the brake pedal is pressed, by means of a switch on the pedal itself.Operation of both side brake lights is monitored by the exterior lighting check device.The following faults may occur:blown bulbbulb s.c. to earth or positiveincorrect bulb (5W bulb instead of 21W)A special light failure warning light comes on on the dashboard for all anomalies in the various circuits. This warning light comes on for about 6 seconds when the ignition key is turned to MAR, to indicate it is working properly, then it goes off.The circuit is protected by the two fuses protecting lights monitored by the check function.A braking signal is also sent from the switch to the ABS, which detects braking status and therefore introduces braking control. The same signal is also sent to some engine management systems, which take the braking condition into account when determining the engine control mode.
Functional description The main beams are controlled by electronic Check device M45 , which receives control signals from the switches and controls the bulbs while also checking the various lines. The supply for the Check device M45 arrives directly from the battery (maxifuse CENTR of B5 ) at pins 1 and 6 of connector C, via fuse F11 of junction unit B1 . The supply controlled by the ignition (INT/A) arrives via fuse F1 of junction unit B1 at pin 9 of connector C: pin 7 of connector C is earhed. The switch I30 is supplied when the ignition is turned on (INT/A) from fuse line F1 of junction unit B1 :when the brake pedal is pressed, the switch closes and sends the operation signal to pin 1 of connector B of M45 . The supply line I30 is also sent to the Check device M45 - pin 2 of connector C - which checks its condition. The check device also controls - pin 7 and pin 5 of connector B - the supply to the side stop lights in the rear lights clusters F30 ed F31 and connector B of the centre rear light cluster F40 from pin 8. The device M45 checks the efficiency of the bulbs and their connections: if faults are detected in the circuit, the 'lights fault' warning light on the instrument panel E50 , pin 7 of connector C, is lit from pin 6 of connector A, while pin 15 of connector A supplies an ignition-operated power supply to the panel through fuse F1 of the junction unit B1 . In this specific case, the control unit also checks the supply line of switch I30 , and if necessary indicates any faults. The braking signal for the switch I30 is sent from the switch to the ABS ( 3309988SeeE7020ABS ) and to the engine management control unit as well ( 3309814SeeE5030PETROL ENGINE ELECTRONIC MANAGEMENT or 3309862SeeE5050DIESEL ENGINES ELECTRONIC MANAGEMENT ).

Junction unit



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



multi-function components



5505A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314824-5505A18multi-function controlunit - r r . 1. Undo the bolt (1a) and push back the junction unit as far asnecessary to disconnect the electrical connections (1b).767For precise identification ofthe electrical connections, see Wiring Diagrams Section.2. Remove the junction unit.2010592

5505A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left).

5505A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Unscrew bolt (1a) and open fuse access cover (1b).2. Undo the bolt (2a) and remove the integrated multiservices unit(2b) after having disconnected the electrical connections (2c),(2d), (2e), (2f) and (2g).2010595

5505A29


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b) for theadditional junction unit.2071293

Dashboard junction unit (CPL)



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



MAXI FUSE box



B5A



B5C



B5D



B5D



B5A



B5C



B5D



B5D



Battery fuses junction unit (CBA)



B99A



B99C



B99D



B99E



B99G



B99A



B99C



B99D



B99E



B99G



battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . Make sure that the ignition key is in theOFF position.1. Disconnect the battery negative and positive terminals.2. Undo the bolt (2a) fixing the battery retaining bracket (2b).3. Remove the battery.2010647

5530B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r1. Press and release the retainers (1a), then remove the cover (1b)for the supply box on the battery. 2071303

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . 3314861-5530B10battery - r+r . 1. Remove the battery fluid collection reservoir.2010648

5530B54


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Working in the luggage compartment, undo the knob for the batterycover.2. Remove the battery cover.2010650

Dashboard earth on Air Bag bracket



C21



C21



C21



C21



C21



C21



C21



C21



Rear left earth



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



Rear right earth



C31



C31



C31



C31



C31



C31



C31



C31



Rear - front coupling



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



Dashboard / battery coupling



D19



D19



D19



D19



Dashboard-rear coupling



D20A



D20A



D20A



D20A



D20B



D20B



D20C



D20C



D20A



D20A



D20A



D20A



D20B



D20B



D20C



D20C



Dashboard-left rear coupling



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25B



D25B



D25B



D25B



D25B



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25A



D25B



D25B



D25B



D25B



D25B



Instrument panel



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50B



E50B



E50B



E50B



E50B



E50B



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50D



E50D



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50B



E50B



E50B



E50B



E50B



E50B



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50D



E50D



analogue control panel



5560B06


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314917-5560B11analogue control panel- r+r or replace . 1. At the bench, remove the bulbs from the panel using suitablepliers.2010702

5560B11


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). Lower the steering wheel and move it back.1. Undo the bolts (1a) and remove the upper half casing for thesteering column (1b).2010703

5560B12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). Open the fuse carrier compartment flap.1. Using the tool (1a) and pushing the fuse carrier compartment,remove the surround (1b) complete with switches.2. Disconnect the elelectrical connections (2a), (2b) and (2c) andremove the surround complete with switches.2010706

Rear left light cluster



F30A



F30A



F30A



F30A



F30A



F30B



F30B



F30B



F30B



F30B



F30A



F30A



F30A



F30A



F30A



F30B



F30B



F30B



F30B



F30B



lighting



5540A22


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition keyis in stop position, then disconnect the battery negative terminal1. Undo the bolt (1b) and open the fuse access cover (1b).2. Remove the complete exterior light switch (2a) from its housingusing the tool (2b).767Exert pressure inside the exteriorlights switch to facilitate its removal.3. Disconnect the electrical connections (3a), (3b) and (3c) andremove the exterior lights switch (3d).2010651

5540A56


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Undo the knob (1b) and open the protective cover (1a).2010652

5540A58



5540A68


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Undo the fixing knob (1b) and open the access cover (1a) .2. Disconnect the electrical connection from the inner rear lightcluster.3. Undo the nuts (3a) and remove the inner rear light cluster (3b).2010654

5540A74


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Open the access cover after having undone the fixing knob.2. Release the retaining tabs (2a) and extract the bulb holder (2b)from its housing.3. Replace the rear fog lamps bulb (3a) or the reversing lightsbulb (3b) or the side lights bulb (3c).2010655

5540A80


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Undo the knob (1b) and open the protective cover (1a).2010656

5540A94


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Using the tool (1a), remove the complete number plate light (1b).2. Disconnect the electrical connection and remove the number platelight.2010658

Rear right light cluster



F31A



F31A



F31A



F31A



F31A



F31B



F31B



F31B



F31B



F31B



F31A



F31A



F31A



F31A



F31A



F31B



F31B



F31B



F31B



F31B



brake and reversing lights



5550D16


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Remove the caps (1a) and undo the bolts (1b) fixing the thirdbrake light to the rear parcel shelf.2. Disconnect the electrical connection (2a) and remove the thirdbrake light (2b).2010698

5550D17


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314911-5550D16third stop light - r+r . 1. Undo the bolts (1a) and remove the bulb holder (1b).2010699

5550D18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315223-7040L20tunnel trim - r r1. Undo the nut (1a) and disconnect the earth lead (1b).2. Disconnect the electrical connection from the handbrake warninglight switch.3. Undo the nut (3a) and remove the handbrake warning light switch(3b).2010701

Ignition switch



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



ignition switch



5520A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314931-5580C18air bag module - r+r . 7693315174-7040A26steering column trim - r+r . 3314624-4110A11steering wheel - r+r for replacement or check forversions with air bag . 3314902-5550A12complete stalk unit - r+r for versions with air bag . 1. Release the aerial for the electronic key from the ignition switch.2. Release the electrical wiring from the fixing band and disconnectthe electrical connection for the ignition switch.2010621

5520A14


768

Electronic Check device



M45A



M45A



M45A



M45A



M45B



M45B



M45B



M45B



M45C



M45C



M45C



M45C



M45C



M45C



M45C



M45D



M45D



M45D



M45D



M45D



M45D



M45D



M45E



M45E



M45E



M45E



M45A



M45A



M45A



M45A



M45B



M45B



M45B



M45B



M45C



M45C



M45C



M45C



M45C



M45C



M45C



M45D



M45D



M45D



M45D



M45D



M45D



M45D



M45E



M45E



M45E



M45E


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