Wiring Diagram VW POLO 2004 - Battery - starter - alternator - radiator fan thermal switch - radiator fan
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO
A | Battery |
B | Starter |
C | Alternator |
C1 | Voltage regulator |
F18 | Radiator fan thermal switch |
J519 | Onboard supply control unit |
S162 | Fuse 1 (30) in fuse holder on battery |
S163 | Fuse 2 (30) in fuse holder on battery |
S180 | Fuse 8 (30) in fuse holder on battery |
T2 | 2-pin connector, near starter |
T3a | 3-pin connector, grey, on left of bulkhead |
T3b | 3-pin connector, on radiator fan |
T6n | 6-pin connector, blue, on left of bulkhead |
T11a | 11-pin connector, withe, on left of bulkhead |
T12a | 12-pin connector, withe, on left of bulkhead |
T18a | 18-pin connector, brown |
V7 | Radiator fan |
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B170 | Positive connection 2 (30), in interior wiring harness |
* | for models without air conditioner/Climatronic only |
Wiring Diagram VW POLO 2004 - Ignition/starter switch - fuel pump relay - fuel supply relay - fuses
D | Ignition/starter switch |
J17 | Fuel pump relay |
J519 | Onboard supply control unit |
J643 | Fuel supply relay |
SB4 | Fuse 4 on fuse holder |
SB7 | Fuse 7 on fuse holder |
SB9 | Fuse 9 on fuse holder |
SB14 | Fuse 14 on fuse holder |
SB25 | Fuse 25 on fuse holder |
SB37 | Fuse 37 on fuse holder |
SB45 | Fuse 45 on fuse holder |
T6r | 6-pin connector, brown, on left of bulkhead |
T11b | 11-pin connector, red, on left of bulkhead |
T16a | 16-pin connector, black |
T18a | 18-pin connector, brown |
A2 | Positive connection (15), in dash panel wiring harness |
A15 | Positive connection (15), in instrument panel wiring harness |
A32 | Positive connection (30), in dash panel wiring harness |
A40 | Positive connection 1 (30), in dash panel wiring harness |
A52 | Positive connection 2 (30), in dash panel wiring harness |
A99 | Connection 1 (87), in dash panel wiring harness |
A104 | Positive connection 2 (15), in dash panel wiring harness |
B169 | Positive connection 1 (30), in interior wiring harness |
B170 | Positive connection 2 (30), in interior wiring harness |
Wiring Diagram VW POLO 2004 - 4MV injection system control unit - fuses
Wiring Diagram VW POLO 2004 - 4MV injection system control unit - ignition coils with output stage - heater element for crankcase breather
J519 | Onboard supply control unit |
J687 | 4MV injection system control unit |
N70 | Ignition coil 1 with output stage |
N79 | Heater element for crankcase breather |
N127 | Ignition coil 2 with output stage |
N291 | Ignition coil 3 with output stage |
N292 | Ignition coil 4 with output stage |
P | Spark plug connector |
Q | Spark plugs |
T6r | 6-pin connector, brown, on left of bulkhead |
T121 | 121-pin connector |
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91 | Earth connection 1, in fully electronic ignition system wiring harness |
281 | Earth connection 1, in engine harness |
D1 | Positive connection (15a), in front right wiring harness |
F1 | Positive connection (15), in fully electronic ignition wiring harness |
Wiring Diagram VW POLO 2004 - 4MV injection system control unit - engine speed sender - Hall sender - intake air temperature sender - coolant temperature sender - intake manifold pressure sender - exhaust gas recirculation valve
G28 | Engine speed sender |
G40 | Hall sender |
G42 | Intake air temperature sender |
G62 | Coolant temperature sender |
G71 | Intake manifold pressure sender |
G212 | Exhaust gas recirculation potentiometer |
J687 | 4MV injection system control unit |
J519 | Onboard supply control unit |
N18 | Exhaust gas recirculation valve |
T121 | 121-pin connector |
283 | Earth connection 2, in engine harness |
D1 | Positive connection (15a), in front right wiring harness |
D141 | Connection (5V), in engine wiring harness |
Wiring Diagram VW POLO 2004 - Clutch pedal switch - brake pedal switch - accelerator position sender - throttle valve module - 4MV injection system control unit
F | Brake light switch |
F36 | Clutch pedal switch |
F47 | Brake pedal switch |
G79 | Accelerator position sender |
G185 | Accelerator position sender 2 |
G186 | Throttle valve drive (electric power control) |
G187 | Throttle valve drive angle sender 1 for electric throttle |
G188 | Throttle valve drive angle sender 2 for electric throttle |
J338 | Throttle valve module |
J519 | Onboard supply control unit |
J687 | 4MV injection system control unit |
T6n | 6-pin connector, blue, on left of bulkhead |
T11c | 11-pin connector, blue, on left of bulkhead |
T121 | 121-pin connector |
A89 | Connection 2 (54), in dash panel wiring harness |
A100 | Connection 2 (87), in dash panel wiring harness |
D73 | Positive connection (54), in engine compartment wiring harness |
D101 | Connection 1, in engine compartment wiring harness |
Wiring Diagram VW POLO 2004 - Lambda probes - 4MV injection system control unit - active charcoal filter system solenoid valve 1
G39 | Lambda probe |
G130 | Lambda probe after catalytic converter |
J519 | Onboard supply control unit |
J687 | 4MV injection system control unit |
N80 | Activated charcoal filter system solenoid valve 1 |
T4z | 4-pin connector, near lambda probe after catalytic converter |
T6z | 6-pin connector, near lambda probe |
T11a | 11-pin connector, withe, on left of bulkhead |
T16a | 16-pin connector, black |
T121 | 121-pin connector |
Z19 | Lambda probe heater |
Z29 | Lambda probe 1 heater after catalytic converter |
A121 | Connection (high bus), in dash panel wiring harness |
A122 | Connection (low bus), in dash panel wiring harness |
D159 | Connection (high bus), in engine compartment wiring harness |
D160 | Connection (low bus), in engine compartment wiring harness |
E29 | Connection, in engine compartment wiring harness |
E30 | Connection (87a), in engine wiring harness |
Wiring Diagram VW POLO 2004 - Cruise control system switch - knock sensor 1 - 4MV injection system control unit - injectors for cylinders
E45 | Cruise control system switch |
G61 | Knock sensor 1 |
J519 | Onboard supply control unit |
J533 | Data bus diagnostic interface |
J687 | 4MV injection system control unit |
N30 | Injector, cylinder 1 |
N31 | Injector, cylinder 2 |
N32 | Injector, cylinder 3 |
N33 | Injector, cylinder 4 |
T6n | 6-pin connector, blue, on left of bulkhead |
T6y | 6-pin connector, brown |
T11a | 11-pin connector, withe, on left of bulkhead |
T14 | 14-pin connector, in left engine compartment |
T16b | 16-pin connector, diagnosis connection |
T18a | 18-pin connector, brown |
T41 | 41-pin connector, on steering column switch |
T121 | 121-pin connector |
200 | Earth connection (screening) in engine compartment wiring harness |
A76 | Connection (diagnosis wire K), in dash panel wiring harness |
A130 | Connection (cruise control system), in dash panel wiring harness |
D140 | Connection (injectors), in engine wiring harness |
* | for models with CCS only |
Wiring Diagram VW POLO 2004 - Oil pressure switch - fuel gauge - speedometer sender - oil level and oil temperature sender - dash panel insert
F1 | Oil pressure switch |
G | Fuel gauge sender |
G1 | Fuel gauge |
G6 | Fuel system pressurisation pump |
G22 | Speedometer sender |
G266 | Oil level and oil temperature sender |
J285 | Control unit in dash panel insert |
J361 | Simos control unit |
J519 | Onboard supply control unit |
K3 | Oil pressure warning lamp |
K83 | Exhaust emissions warning lamp |
K105 | Reserve fuel warning lamp |
K132 | Electric power control fault lamp |
T6v | 6-pin connector, green, on left of bulkhead |
T11a | 11-pin connector, withe, on left of bulkhead |
T11b | 11-pin connector, red, on left of bulkhead |
T14 | 14-pin connector, in left engine compartment |
T32a | 32-pin connector |
T121 | 121-pin connector |
81 | Earth connection 1, in dash panel wiring harness |
199 | Earth connection 3, in dash panel wiring harness |
269 | Earth connection (sender earth) 1, in dash panel wiring harness |
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A27 | Connection (speed signal), in dash panel wiring harness |
* | is dropped in vehicles with ABS |
VW POLO 2004 Overview of control units
Overview of control units | | | q | From November 2007, Fitting Locations |
5 - | Parking aid control unit -J446- |
Polo | Fitting Locations | No. 804 / 2 |
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q | From November 2007, Fitting Locations |
q | From November 2007, Fitting Locations |
q | Heated driver seat control unit -J131- |
q | Heated front seats control unit -J774- |
11 - | Dipped headlight control unit, on/off (Coming home system) -J665- |
q | ⇒ Fitting locations; Relay assignment; Relay carrier (15 slot) page 803/3 position -7- |
Polo | Fitting Locations | No. 804 / 3 |
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14 - | Air conditioning system control unit -J301- |
q | ⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87 |
q | Connector, models with no side airbag |
q | Connector, models with side airbag |
Polo | Fitting Locations | No. 804 / 4 | | q | From November 2007, Fitting Locations | q | Discontinued from November 2005 | Polo | Fitting Locations | No. 804 / 5 | | Convenience system central control unit -J393- | Under dash panel ⇒ Position 2 | | | | Connectors convenience system central control unit -J393- | A - | Convenience system central control unit | VW POLO 2004 32-pin connector,T32a, on dash panel insert -J285- | Polo | Fitting Locations | No. 804 / 8 | | - | 16 - Coolant shortage indicator sender | - | 17 - Immobilizer reader coil | - | 18 - Rear fog light warning lamp | - | 19 - Fog light warning lamp | - | 20 - Belt switch warning lamp | - | 22 - Brake fluid level warning contact | - | 23 - Oil pressure switch | - | 27 - Multifunction display | - | 30 - Windscreen washer fluid level sender | - | 31 - Ambient temperature sensor | - | 32 - Terminal 31 for sender-output | | | | VW POLO 2004 8-pin connector, T8c, on dash panel insert -J285- | 8-pin connector, T8c, on dash panel insert -J285- |
- | 1 - Brake pad warning lamp |
- | 4 - Right parking light |
- | 5 - Terminal 15 - input |
- | 7 - Terminal 30 - input |
- | 8 - Terminal 31 - input |
| | VW POLO 2004 Right door control unit, to November 2007
Right door control unit, to November 2007 | Front passenger door control unit -J387- |
A - | Front passenger door control unit |
Rear right door control unit -J389- |
A - | Rear right door control unit |
VW POLO 2004 Right door control unit, from November 2007
Right door control unit, from November 2007 | Front passenger door control unit -J387- |
A - | Front passenger door control unit |
Rear right door control unit -J389- |
A - | Rear right door control unit |
VW POLO 2004 Parking aid control unit -J446-
Parking aid control unit -J446- | On right behind luggage compartment side trim |
1 - | Parking aid control unit -J446- |
2 - | Rear parking aid warning buzzer -H15- |
A - | 16-pin connector -T16d- |
B - | 12-pin connector -T12n- |
C - | 2-pin connector -T2aa- |
| | Connectors for parking aid control unit -J446-
A - | Parking aid control unit |
VW POLO 2004 Fuel pump control unit -J538-
Fuel pump control unit -J538- | Under rear bench seat ⇒ -arrow- |
VW POLO 2004 Left door control unit, to November 2007
Left door control unit, to November 2007 | Driver door control unit -J386- |
A - | Driver door control unit |
Rear left door control unit -J388- |
A - | Rear left door control unit |
VW POLO 2004 Left door control unit, from November 2007
Left door control unit, from November 2007 | Driver door control unit -J386- |
A - | Driver door control unit |
Rear left door control unit -J388- |
A - | Rear left door control unit |
VW POLO 2004 Heated driver seat control unit -J131-
Heated driver seat control unit -J131- | On driver seat frame ⇒ -arrow- |
VW POLO 2004 Heated front passenger seat control unit -J132-
Heated front passenger seat control unit -J132- |
On seat frame, front passenger side ⇒ -arrow- |
Notes:
t | Illustration shows driver side. The front passenger side is similar. |
t | Heated driver seat control unit - J131 - or Heated front passenger seat control unit - J132 - will be discontinued from November 2005 and will be replaced by Heated front seats control unit - J774 |
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VW POLO 2004 Heated front seats control unit -J774-Heated front seats control unit -J774- | On driver seat frame ⇒ -arrow- | Note: The Heated front seats control unit -J774- will replace from November 2005 the heated driver seat control unit -J131- and the heated front passenger seat control unit -J132- | | | |
VW POLO 2004 Onboard supply control unit -J519-
Onboard supply control unit -J519- | Under dash panel ⇒ Position 1 |
Connectors on onboard supply control unit -J519-
VW POLO 2004 Airbag control unit -J234-
Airbag control unit -J234- | Under centre console at front ⇒ -arrow- |
Note:
Earth connection via housing for vehicle earth! |
| | Connectors on airbag control unit -J234-
Models with no side airbag |
| | Connectors on airbag control unit -J234-
Models with no side airbag |
| | VW POLO 2004 Mobile telephone operating electronics control unit -J412-
Mobile telephone operating electronics control unit -J412- | | | Polo | Fitting Locations | No. 804 / 24 |
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A - | Mobile telephone operating electronics control unit |
VW POLO 2004 | |
VW POLO 2004 Coupling station rear lid
Coupling station rear lid |
1 - | 5-pin connector, vacant |
2 - | 5-pin connector -T5b-, brown |
3 - | 5-pin connector -T5e-, black |
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VW POLO 2004 coupling station heater, air conditioning systemcoupling station heater, air conditioning system | 1 - | 2-pin connector -T2i-, black | 2 - | 10-pin connector -T10c-, black | 3 - | 2-pin connector -T2-, black | | | |
VW POLO 2004 Coupling station driver seat
Coupling station driver seat | | |
VW POLO 2004 coupling station front passenger seatcoupling station front passenger seat | | | |
VW POLO 2004 Coupling station bulkhead (14-pin)
Coupling station bulkhead (14-pin) | Polo | Fitting Locations | No. 806 / 6 |
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VW POLO 2004 Coupling station left in engine compartment
Coupling station left in engine compartment | 1 - | 2-pin connector -T2g-, glow plugs (engine codes ASY, AXR AMF, ASZ) |
2 - | 14-pin connector -T14-, black |
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VW POLO 2004 Coupling station, on right in engine compartmentCoupling station, on right in engine compartment | 1 - | 2-pin connector, charge pressure control solenoid valve* | 2 - | 2-pin connector, activated charcoal filter system solenoid valve* | 3 - | 2-pin connector, coolant shortage indicator sender * | 4 - | 6-pin connector, Lambda probe before catalytic converter* | 5 - | 2-pin connector, temperature sensor after DPF* | 6 - | 2-pin connector, temperature sensor before DPF* | 7 - | 2-pin connector, exhaust gas temperature sensor* | * - | Not with all levels of equipment | | | |