AUTOMOTIVE ELECTRICIANS PORTAL - FZCO

VW NEW BEETLE 2003 – Body electrical, left-hand drive . Wiring diagrams, Pin Connector, Location

Wiring Diagram VW NEW BEETLE 2003 - Fuses - battery - ignition/starter switch - X contact relief relay



Wiring Diagram  VW NEW BEETLE 2003 - Fuses - battery - ignition/starter switch - X contact relief relay
ABattery
BStarter
DIgnition/starter switch
J59X contact relief relay
S162Fuse -1- (30), in fuse box/battery
S163Fuse -2- (30), in fuse box/battery
S164Fuse -3- (30), in fuse box/battery
S176Fuse -4- (30), in fuse box/battery
S177Fuse -5- (30), in fuse box/battery
S178Fuse -6- (30), in fuse box/battery
S179Fuse -7- (30), in fuse box/battery
S180Fuse -8- (30), in fuse box/battery
T33-pin connector, on battery fuse box
T66-pin connector, brown, connector point, electronics box, plenum chamber
  1 Earth strap, battery - body
  2 Earth strap, gearbox - body
  500 Screw connection -1- (30), on relay plate
  501 Screw connection -2- (30), on relay plate
  A32 Positive (+) connection (30), in dash panel wiring harness
  A80 Connection -1- (X), in dash panel wiring harness

Wiring Diagram VW NEW BEETLE 2003 - Fuses - immobilizer reading coil - dash panel insert



CAlternator
D2Immobilizer reading coil
F36Clutch pedal switch
H16Lights switched on warning buzzer
J...Engine control units
J285Control unit with display in dash panel insert
J362Immobilizer control unit
K2Alternator warning lamp
K117Immobilizer warning lamp
S5Fuse in fuse box/relay plate
S7Fuse in fuse box/relay plate
S11Fuse in fuse box/relay plate
T4g4-pin connector, in engine compartment, near alternator
T1010-pin connector, orange, connector point, electronics box, in plenum chamber, left
T3232-pin connector, blue, on dash panel insert
T32a32-pin connector, green, on dash panel insert
  A2 Positive (+) connection (15), in dash panel wiring harness
  A13 Connection (door contact switch), in dash panel wiring harness
  A20 Connection (15a), in dash panel wiring harness
  B135 Connection -1- (15a), in interior wiring harness
*Only models with petrol engines
Only models with manual gearbox

Wiring Diagram VW NEW BEETLE 2003 - Fuses - speedometer sender - dash panel insert



G5Rev. counter
G22Speedometer sender (Hall sender, on gearbox)
J...Engine control units
J285Control unit with display in dash panel insert
K105Reserve fuel warning lamp
L75Digital display illumination
S22Fuse in fuse box/relay plate
S223Fuse in fuse box
T1010-pin connector, orange, connector point, electronics box, in plenum chamber, left
T1414-pin connector, in engine compartment
T3232-pin connector, blue, on dash panel insert
T32a32-pin connector, green, on dash panel insert
Y4Odometer display
  A27 Connection (speed signal), in dash panel wiring harness
  A43 Connection (57L), in dash panel wiring harness
  A44 Connection (57R), in dash panel wiring harness
  A84 Connection (58L), in dash panel wiring harness
  A85 Connection (58R), in dash panel wiring harness
*Depends on equipment

Wiring Diagram VW NEW BEETLE 2003 - Handbrake warning switch - brake fluid level warning contact - dash panel insert



F9Handbrake warning switch
F34Brake fluid level warning contact
J...Control units
J188Day driving lights control unit
J285Control unit with display in dash panel insert
J533Data bus diagnostic interface
K1Main beam warning lamp
K13Rear fog light warning lamp
K14Handbrake warning lamp
K65Left turn signal warning lamp
K94Right turn signal warning lamp
K118Brake system warning lamp
T1010-pin connector, orange, connector point, electronics box, in plenum chamber, left
T10d10-pin connector, white, connector point, electronics box, in plenum chamber, left
T3232-pin connector, blue, on dash panel insert
T32a32-pin connector, green, on dash panel insert
  A5 Positive (+) connection (right turn signal), in dash panel wiring harness
  A6 Positive (+) connection (left turn signal), in dash panel wiring harness
  A121 Connection (high bus), in dash panel wiring harness
  A122 Connection (low bus), in dash panel wiring harness
*Only models with daytime driving lights
**Only models without daytime driving lights

Wiring Diagram VW NEW BEETLE 2003 - Lighting switch



E1Lighting switch
E23Front and rear fog light switch
L9Lighting switch light bulb
S236Fuse in fuse box
T1717-pin connector, connector on lighting switch
  42 Earth point, next to steering column
  49 Earth point, on steering column
  81 Earth connection -1-, in dash panel wiring harness
  135 Earth connection -2-, in dash panel wiring harness
  A3 Positive (+) connection (58), in dash panel wiring harness
  A88 Connection (NSL (rear fog light)), in dash panel wiring harness
  B167 Connection (56b), in interior wiring harness
  C21 Connection (83a), in front fog light wiring harness

Wiring Diagram VW NEW BEETLE 2003 - Hazard warning light switch - column switch trim - bonnet contact switch



E2Turn signal switch
E3Hazard warning light switch
E4Headlight dipper/flasher switch
E19Parking light switch
F266Bonnet contact switch
T4k4-pin connector, in engine compartment, near continued coolant circulation pump
T7a7-pin connector, on hazard warning light switch
T122-pin connector, at steering column switch
  131 Earth connection -2-, in engine compartment wiring harness
  A5 Positive (+) connection (right turn signal), in dash panel wiring harness
  A6 Positive (+) connection (left turn signal), in dash panel wiring harness
  B141 Positive (+) connection -1- (56a), in interior wiring harness
  B155 Connection -2- (TK (door contact)), in interior wiring harness
*Depends on equipment
**Only models without trailer socket

Wiring Diagram VW NEW BEETLE 2003 - Fuses - front lighting - front turn signals



L1Twin filament bulb/sealed beam insert, left
L2Twin filament bulb/sealed beam insert, right
L22Fog light bulb, left
L23Fog light bulb, right
M1Side light bulb, left
M3Side light bulb, right
M5Turn signal bulb, front left
M7Turn signal bulb, front right
M18Side turn signal bulb, left
M19Side turn signal bulb, right
T8l8-pin connector, on headlight, right
T8r8-pin connector, on headlight, left
S18Fuse in fuse box/relay plate
S19Fuse in fuse box/relay plate
S20Fuse in fuse box/relay plate
S21Fuse in fuse box/relay plate
  85 Earth connection -1-, in engine compartment wiring harness
  131 Earth connection -2-, in engine compartment wiring harness
  A5 Positive (+) connection (right turn signal), in dash panel wiring harness
  A6 Positive (+) connection (left turn signal), in dash panel wiring harness
  B142 Positive (+) connection -2- (56a), in interior wiring harness
  B247 Connection -2- (56b), in interior wiring harness

Wiring Diagram VW NEW BEETLE 2003 - Headlight range control - illumination regulator - horn plate



E20Switches and instruments light regulator
E102Headlight range control adjuster
HHorn plate
H2High tone horn
H7Low tone horn
J4Dual tone horn relay
L54Headlight range control adjuster light bulb
T5i5-pin connector, next to steering column
T6c6-pin connector, on lighting control/adjuster headlight range
T8l8-pin connector, on headlight, right
T8r8-pin connector, on headlight, left
V48Headlight range control motor, left
V49Headlight range control motor, right
  12 Earth point, left in engine compartment
  42 Earth point, next to steering column
  85 Earth connection -1-, in engine compartment wiring harness
  279 Earth connection -5-, in interior wiring harness
  A90 Connection (dual tone horn), in dash panel wiring harness
  A114 Connection (headlight range control), in dash panel wiring harness

Wiring Diagram VW NEW BEETLE 2003 - Illumination rear - rear turn signals - rear fog light bulb



FBrake light switch
F36Clutch pedal switch
F47Cruise control system brake pedal switch (diesel direct injection system)
F63Brake pedal switch
J...Engine control units
L46Rear fog light bulb, left
M6Turn signal bulb, rear left
M8Turn signal bulb, rear right
M21Brake and tail light bulb, left
M22Brake and tail light bulb, right
S243Fuse in fuse box
  50 Earth point, left luggage compartment
  238 Earth connection -1-, in interior wiring harness
  A5 Positive (+) connection (right turn signal), in dash panel wiring harness
  A6 Positive (+) connection (left turn signal), in dash panel wiring harness
  A18 Connection (54), in dash panel wiring harness
  A100 Connection -2- (87), in dash panel wiring harness
  W26 Positive (+) connection (54), in tail light wiring harness
*Only models with diesel engine
**Only models with petrol engines
Only models with manual gearbox

Wiring Diagram VW NEW BEETLE 2003 - Illumination rear - connection for radio



F4Reversing light switch
M17Reversing light bulb, right
RRadio
S3Fuse in fuse box/relay plate
S4Fuse in fuse box/relay plate
S10Fuse in fuse box/relay plate
S242Fuse in fuse box
T22-pin connector, in left luggage compartment
T8a8-pin connector, on radio
T1010-pin connector, orange, coupling station, electronics box, on left in plenum chamber
XNumber plate light
  45 Earth point, behind dash panel - centre
  238 Earth connection -1-, in interior wiring harness
  437 Earth connection in number plate light wiring harness
  A21 Connection (86s), in dash panel wiring harness
  A23 Connection (30al), in dash panel wiring harness
  A37 Connection (58a), in dash panel wiring harness
  A38 Positive (+) connection -2- (15a), in dash panel wiring harness
  B182 Connection (reversing light), in interior wiring harness
  W41 Positive (+) connection (58), in number plate light wiring harness
*Depends on equipment

Wiring Diagram VW NEW BEETLE 2003 - Fuses - cigarette lighter - socket



L15Ashtray light bulb
L28Cigarette lighter light bulb
L42Socket light bulb
S12Fuse in fuse box/relay plate
S13Fuse in fuse box/relay plate
S238Fuse in fuse box
S239Fuse in fuse box
S240Fuse in fuse box
S241Fuse in fuse box
T10t10-pin connector, blue, coupling station left A-pillar
USocket
U1Cigarette lighter
  501 Screw connection -2- (30), on relay plate
  A1 Positive (+) connection (30a), in dash panel wiring harness
  A4 Positive (+) connection (58b), in dash panel wiring harness
  A66 Connection (30a, (ZV/DWA/IR (central locking/anti-theft alarm system/infra-red remote control)), in dash panel wiring harness

Wiring Diagram VW NEW BEETLE 2003 - Fuses - front interior light - ambient temperature sensor



G17Ambient temperature sensor
S14Fuse in fuse box/relay plate
S15Fuse in fuse box/relay plate
T8ah8-pin connector
T10af10-pin connector
T12a12-pin connector, in headlining wiring harness
WFront interior light
Y2Digital clock
  128 Earth connection -1-, in interior light wiring harness
  A167 Positive (+) connection -3- (30a), in dash panel wiring harness
  A168 Positive (+) connection -4- (30a), in dash panel wiring harness
  R5 Connection -2-, in interior light
  R6 Positive (+) connection -1-, in interior light wiring harness
  R70 Connection (speed signal), in interior light wiring harness
  Y3 Positive (+) connection (15), in interior light wiring harness/ sliding sunroof

Wiring Diagram VW NEW BEETLE 2003 - Rear reading lights - illumination for vanity mirrors



F147Vanity mirror contact switch, driver's side
F148Vanity mirror contact switch, front passenger's side
T12a12-pin connector, in headlining wiring harness
W11Reading light, rear left
W12Reading light, rear right
W14Illuminated vanity mirror, front passenger's side
W20Illuminated vanity mirror, driver's side
  128 Earth connection -1-, in interior light wiring harness
  163 Earth connection 2, in interior light wiring harness
  199 Earth connection -3-, in dash panel wiring harness
  R5 Connection -2-, in interior light
  R6 Positive (+) connection -1-, in interior light wiring harness
  R7 Positive (+) connection -2-, in interior light wiring harness
*Only models with sliding / tilting sunroof

Wiring Diagram VW NEW BEETLE 2003 - Fuses - door warning lamps - luggage compartment light - sliding / tilting sunroof



E139Sliding sunroof adjustment regulator
F2Door contact switch, driver's side
F3Door contact switch, front passenger's side
J29Diode
J245Sliding sunroof adjustment control unit
M27Door warning lamp, left
M28Door warning lamp, right
T4h4-pin connector, in headlining wiring harness
T6a6-pin connector, on sliding / tilting sunroof
T8t8-pin connector, in headlining wiring harness
T10i10-pin connector, black, coupling station left A-pillar
T10r10-pin connector, black, coupling station right A-pillar
W3Luggage compartment light
  199 Earth connection -3-, in dash panel wiring harness
  205 Earth connection, in door wiring harness - driver's side
  268 Earth connection -2-, in door wiring harness - front passenger's side
  A168 Positive (+) connection -4- (30a), in dash panel wiring harness
  R4 Connection -1-, in interior light/door contact switch wiring harness
  R56 Connection (entry light), in door wiring harness - driver's side

Wiring Diagram VW NEW BEETLE 2003 - Exterior mirror driver’s door - mirror adjustment switch



E43Mirror adjustment switch
E48Mirror adjustment change-over switch
E231Exterior mirror heating button
J99Heated exterior mirror relay
T88-pin connector, black, mirror driver's door
T10i10-pin connector, black, connector point, left A pillar
T10t10-pin connector, blue, connector point, left A pillar
T10y10-pin connector, mirror adjustment switch
V17Mirror adjustment motor, driver's side
V149Mirror adjustment motor, driver's side
Z4Heated exterior mirror, driver's side
  205 Earth connection, in door wiring harness - driver's side
  R27 Connection (mirror adjustment), in door wiring harness - driver's side
  Z1 Connection -1-, in mirror adjustment/heating wiring harness
*Only models with electrically adjustable exterior mirror
**Only models with heated exterior mirror

Wiring Diagram VW NEW BEETLE 2003 - Exterior mirror - front passenger’s side - tank filler flap remote release



E204Tank filler flap remote release switch
L78Mirror adjustment switch illumination
L104Remote release switch illumination
T8g8-pin connector, mirror, front passenger's door
T10i10-pin connector, black, connector point, left A pillar
T10r10-pin connector, black, connector point, right A pillar
T10t10-pin connector, blue, connector point, left A pillar
T10x10-pin connector, blue, connector point, right A pillar
T10y10-pin connector, mirror adjustment switch
V25Mirror adjustment motor, front passenger's side
V150Mirror adjustment motor, front passenger's side
V155Tank filler flap release motor
Z5Heated exterior mirror, front passenger's side
  205 Earth connection, in door wiring harness - driver's side
  R36 Connection (mirror adjustment), in door wiring harness - front passenger's side
  R51 Connection (58b), in door wiring harness - driver's side
*Only models with electrically adjustable exterior mirror
**Only models with heated exterior mirror

Wiring Diagram VW NEW BEETLE 2003 - Tailgate / boot lid release - luggage compartment light switch



E188Boot lid/tailgate remote control switch
F5Luggage compartment light switch
F124Contact switch in lock cylinder for tailgate/boot lid anti-theft alarm system/central locking system
J398Tailgate/boot lid remote release control motor
L104Remote release switch illumination
T55-pin connector, black, coupling station left C-pillar
T99-pin connector, on tailgate/bootlid release relay
T10i10-pin connector, black, coupling station left A-pillar
V139Tailgate/boot lid release motor
  98 Earth connection, in tailgate/boot lid wiring harness
  205 Earth connection, in door wiring harness - driver's side
  A126 Connection (tailgate/boot lid contact switch), in dash panel wiring harness
  B128 Connection (luggage compartment light), in interior wiring harness
  R51 Connection (58b), in door wiring harness - driver's side

Wiring Diagram VW NEW BEETLE 2003 - Fuses - heated rear window - high level brake light



E15Heated rear window switch
K10Heated rear window warning lamp
L39Heated rear window switch bulb
M25High level brake light bulb
S226Fuse in fuse box
T55-pin connector, black, coupling station left C-pillar
T77-pin connector, heated rear window switch
Z1Heated rear window
  50 Earth point, left luggage compartment
  98 Earth connection, in tailgate/boot lid wiring harness
  219 Earth connection 2, in tailgate/boot lid wiring harness
*Only models with variable rear spoiler
**Only models without variable rear spoiler

Wiring Diagram VW NEW BEETLE 2003 - Fuses - fresh air blower - fresh air/air recirculating flap



E9Fresh air blower switch
E159Fresh air/air recirculating flap switch
K114Fresh air/air recirculation warning lamp
L16Fresh air control light bulb
N24Fresh air blower with overheating fuse series resistor
S2Fuse in fuse box/relay plate
S225Fuse in fuse box
T4c4-pin connector, on fresh air blower
T4p4-pin connector, behind dash panel, centre
T6d6-pin connector, on fresh air blower switch
T8b8-pin connector, on fresh air blower switch
V2Fresh air blower
V154Fresh air/recirculated air flap control motor
  44 Earth point, lower part of left A-pillar
  162 Earth connection, in blower motor wiring harness
  503 Screw connection -2- (75x), on relay plate
  L66 Connection, in heater blower wiring harness

Wiring Diagram VW NEW BEETLE 2003 - Fuses - windscreen wiper



E22Intermittent wiper switch
E38Intermittent wiper control
J31Automatic intermittent wash/wipe relay
S224Fuse in fuse box
T5c5-pin connector, near wiper motor
T6e6-pin connector, on intermittent wiper control
T8c8-pin connector, at wiper switch
T18a18-pin connector, on automatic intermittent wash/wipe relay
VWindscreen wiper motor
V5Windscreen washer pump
V11Headlight washer system pump
  A96 Connection (53a), in dash panel wiring harness
  A97 Connection (53), in dash panel wiring harness
  A102 Connection (windscreen wiper), in dash panel wiring harness
*Only models with headlight washer system

Wiring Diagram VW NEW BEETLE 2003 - Fuses - diagnostic connector - glove box light - socket



E26Glove box light switch
J...Engine control units
S1Fuse in fuse box/relay plate
S230Fuse in fuse box
S233Fuse in fuse box
S235Fuse in fuse box
T10d10-pin connector, white, coupling station, electronics box, on left in plenum chamber
T1616-pin connector, diagnostic connector
U10Trailer socket
U1812 V socket 2
W6Glove box light
  503 Screw connection -2- (75x), on relay plate
  A36 Connection (75a), in dash panel wiring harness
  A40 Positive (+) connection -1- (30), in dash panel wiring harness
  A76 Connection (diagnosis wire K), in dash panel wiring harness
  A189 Positive (+) connection -5- (30a), in dash panel wiring harness
  B231 Positive (+) connection -5- (30a), in interior wiring harness
*Depends on equipment
**Only models with headlight washer system


VW NEW BEETLE 2003 Overview of relay carrier

Overview of relay carrier
   
1 - 
1 -  Relay on the 13 position additional relay carrier above the relay plate
q   In driver footwell
q   Relay positions
2 -  Relay carrier in protective housing
q   in left engine compartment
q   not for engine code BEW
q   Relay positions, from model year 2002 up to model year 2005
q   Position of relays, from model year 2006

   
Relay positions - relay on relay plate
1 -  Dual tone horn relay -J4- (53)
2 -  X-contact relief relay -J59- (100), (213)
3 -  Vacant
4 -  Fuel pump relay -J17- (409)
4 -  Glow plug relay -J52- (103)
q   engine codes ALH, ATD, AXR, BSW only
5 -  Automatic intermittent wash and wipe relay -J31- (377), (192), (389)
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

VW NEW BEETLE 2003 Relay positions on the 13 position additional relay carrier above the relay plate

Relay positions on the 13 position additional relay carrier above the relay plate
1 -  Vacant
2 -  Vacant
4 -  Fog light relay -J5- (53)
5 -  Vacant
6 -  Vacant

New Beetle Fitting Locations No.  802 / 4
   
Alarm horn relay -J641-
q   for telematics only
Radiator fan 3rd speed relay -J135- (100)
q   only 1.8 l-engine
10 -  Secondary air pump relay -J299- (100)
q   only petrol engines, from July 2005
10 -  Low heat output relay -J359- (100)
q   engine code BEW only, from June 2003 up to December 2006
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

New Beetle Fitting Locations No.  802 / 5
   
Starter inhibitor relay -J207- (176)
q   from model year 2005
q   only for 6-speed automatic gearbox 09G, with Tiptronic

New Beetle Fitting Locations No.  802 / 6
   


VW NEW BEETLE 2003 Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005)

Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005)
1 -  Secondary air pump relay -J299- (100)
q   petrol engines only
1 -  High heat output relay -J360- (100)
q   diesel engines only
2 -  Motronic current supply relay -J271- (458)
q   petrol engines only
2 -  Low heat output relay -J359- (53)
q   diesel engines only
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

VW NEW BEETLE 2003 Additional relay carrier, in centre plenum chamber (from June 2003 up to December 2006)

Location:
Pfeil -  Automatic glow period control unit -J179-, in centre plenum chamber
 

VW NEW BEETLE 2003 Overview of relay carrier, from July 2009

Overview of relay carrier, from July 2009
1 -  Relay on relay plate
q   In driver footwell
q   Relay positions ⇒ page 802/9
1 -  Relay on the 13 position additional relay carrier above the relay plate
q   In driver footwell
q   Relay positions ⇒ page 802/10

   
Relay positions - relay on relay plate, from July 2009
1 -  Dual tone horn relay -J4- (53)
2 -  X-contact relief relay -J59- (100)
3 -  Vacant
4 -  Fuel pump relay -J17- (409)
4 -  Glow plug relay -J52- (103)
5 -  Automatic intermittent wash and wipe relay -J31- (377), (192)
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

VW NEW BEETLE 2003 Relay positions on the 13 position additional relay carrier above the relay plate

Relay positions on the 13 position additional relay carrier above the relay plate
1 -  Starter inhibitor relay, clutch pedal switch -J434- (434)
2 -  Rear lid remote release relay -J398- (438)
4 -  Starter inhibitor relay, clutch pedal switch -J434- (465)
5 -  Fuel pump relay -J17- (449)
6 -  Radiator fan 3rd speed relay -J135- (100)

New Beetle Fitting Locations No.  802 / 11
   

New Beetle Fitting Locations No.  802 / 12
   
11 -  Terminal 30 voltage supply relay -J317- (109)
q   for engine codes BPR, BPS only
q   models with diesel engines only
12 -  Low heat output relay -J359- (429)
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   


VW NEW BEETLE 2003 Overview of fuses

Overview of fuses
   
1 -  Fuses -S162-, -S163-, -S164-, -S176-, -S177-, -S178-, -S179-, -S180- on fuse holder/battery
q   Location
q   Position of fuses
2 -  Fuses -S43-, -S111-, -S130-, -S144-, -S283-, -S329-, -S337-, -S338-, on the 13 position additional relay carrier above the relay plate
q   Position of fuses from June 2002
q   Position of fuses from July 2005
3 -  Fuses (S) in fuse holder, left dash panel
q   Location
q   Position of fuses from June 2002
q   Position of fuses from July 2005

   
Fuses (S) on fuse holder/battery
Torque settings
⇒ Electrical system, Repair Group 97, removing and installing fuse holders
Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7.5 A - brown
5 A - beige
3 A - purple

   

VW NEW BEETLE 2003 Position of fuses on fuse holder/battery

Position of fuses on fuse holder/battery
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S162 - Fuse 1 (30) in fuse holder on battery 50A - V101 - Secondary air pump motor, models with secondary air pump only
J359 - Low heat output relay, models with diesel engines, manual gearbox only
J360 - High heat output relay, models with diesel engines, manual gearbox only
30
2 - S163 - Fuse 2 (30) in fuse holder on battery 50A - J17 - Fuel pump relay (17/30)
J370 - Glow plug activation control unit, models with diesel engines only
30
3 - S164 - Fuse 3 (30) in fuse holder on battery 40A - J293 - Radiator fan control unit (T4e/1)
V7 - Radiator fan
30
4 - S176 - Fuse 4 (30) in fuse holder on battery 110A - J59 - X - contact relief relay (7/30) 30a
5 - S177 - Fuse 5 (30) in fuse holder on battery 110 A
150 A
- C - Alternator (90A)
C - Alternator (120A)
30
30
6 - S178 - Fuse 6 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47a/1) 30
7 - S179 - Fuse 7 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47a/32) 30
8 - S180 - Fuse 8 (30) in fuse holder on battery 30A - F18 - Radiator fan thermal switch
J293 - Radiator fan control unit (T4e/3)
30

   

VW NEW BEETLE 2003 Fuses on the 13 position additional relay carrier above the relay plate, from June 2002

Fuses on the 13 position additional relay carrier above the relay plate, from June 2002
A -  Window regulator thermal fuse (30A) -S43-
B -  Brake vacuum pump fuse -S283-
q   for models with manual gearbox, model year 2003
B -  Vacant
q   models with automatic gearbox, from model year 2004
C -  Rear spoiler motor fuse (30A) -S329-
q   models with 1.8 l engine, model year 2003 up to 2005

   

New Beetle Fitting Locations No.  801 / 5
   
F -  Vacant
G -  Vacant
H -  Anti-theft alarm system fuse and immobilizer fuse (15A) -S111-
q   up to model year 2003
H -  Telematics fuse (15A) -S338-
q   from model year 2004
J -  Anti-theft alarm system central locking fuse (15A) -S144-
q   up to model year 2003
J -  Brake vacuum pump fuse (20A) -S283-
q   models with automatic gearbox
q   from model year 2004
J -  Fuse for dual clutch gearbox mechatronic unit (20A) -S337-
q   for models with engine code BEW
q   with dual clutch gearbox DSG 02E
q   from model year 2004

   

VW NEW BEETLE 2003 Fuses on the 13 position additional relay carrier above the relay plate, from July 2005

Fuses on the 13 position additional relay carrier above the relay plate, from July 2005
A - 

New Beetle Fitting Locations No.  801 / 7
   
F -  Vacant
G -  Vacant
H -  Anti-theft alarm system fuse and immobilizer fuse (15A) -S111-
H -  Telematics fuse (15A) -S338-
J -  Anti-theft alarm system central locking fuse (15A) -S144-
J -  Brake vacuum pump fuse (20A) -S283-
q   models with automatic gearbox
J -  Fuse for dual clutch gearbox mechatronic unit (20A) -S337-
q   for models with engine code BEW
q   with dual clutch gearbox DSG 02E

   

VW NEW BEETLE 2003 Fuses (S) in fuse holder, left dash panel

Fuses (S) in fuse holder, left dash panel
Torque settings
⇒ Electrical system, Repair Group 97, removing and installing fuse holders
Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7.5 A - brown
5 A - beige
3 A - purple
  Notes:
t  Fuses from S 23 up to S44 are designated with an additional 2 in the Current Flow Diagram.
t  For example: S 28 is designated as S 228.

   

VW NEW BEETLE 2003 Position of fuses on fuse holder, left dash panel, from June 2002

Position of fuses on fuse holder, left dash panel, from June 2002
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S1 - Fuse 1 in fuse holder 10A - J99 - Heated exterior mirror relay
J131 - Heated driver seat control unit (T6/5)
J132 - Heated front passenger seat control unit (T6b/5)
W6 - Glove compartment light
Z20/ Z21 - Left/right washer jet heater element
X
2 - S2 - Fuse 2 in fuse holder 10A - J1 - Turn signal relay (T7/6)
M5/ M7 - Front left/right turn signal bulb
M6/ M8 - Rear left/right turn signal bulb
X
3 - S3 - Fuse 3 in fuse holder 5A - E1 - Lighting switch
E20 - Switches and instruments illumination regulator
J5 - Fog light relay (4/86)
58
4 - S4 - Fuse 4 in fuse holder 5A - X - number plate light 58
5 - S5 - Fuse 5 in fuse holder 7,5 A - E159 - Fresh air/air recirculation flap switch (T8b/5)
E184 - Fresh air and air recirculation switch
E227 - Cruise control system (CCS) SET button (T4q/3), CCS only
E231 - Exterior mirror heater button
F36 - Clutch pedal switch (T4q/3)
F47-Brake pedal switch
G65 - High-pressure sender (T3e/3)
J89 - Daytime running lights change-over relay (8/86)
J255 - Climatronic control unit (T16c/9)
J293 - Radiator fan control unit (T14/9)
J386 - Driver door control unit (T18d/3)
T16 - 16-pin connector, self-diagnosis (T16/1T16/16)
V48 - Left headlight range control motor
V49 - Right headlight range control motor
15

   

New Beetle Fitting Locations No.  801 / 11
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
15 - S15 - Fuse 15 in fuse holder 5A - G85 - Steering angle sender (T6p/4) for TCS/ESP
J217 - Automatic gearbox control unit (T68/45)
J285 - Control unit in dash panel insert (T32/23)
30
16 - S16 - Fuse 16 in fuse holder 10A - J293 - Radiator fan control unit (T14/4) 30
17 - S17 - Fuse 17 in fuse holder - - Vacant 30
18 - S18 - Fuse 18 in fuse holder 10A - J5 - Fog light relay
J285 - Control unit in dash panel insert (T32/a17)
J607 - Right dip and main beam switch relay (for gas discharge bulb)
M32-Right main beam bulb
56a
19 - S19 - Fuse 19 in fuse holder 10A - J606 - Left dip and main beam switch relay (for gas discharge bulb)
M30-Left main beam bulb
56a
20 - S20 - Fuse 20 in fuse holder 15A - J607 - Right dip and main beam switch relay (for gas discharge bulb)
M31 - Right headlight dipped beam bulb
56b
21 - S21 - Fuse 21 in fuse holder 15A - J606 - Left dip and main beam switch relay (for gas discharge bulb)
M29 - Left headlight dipped beam bulb
56b
22 - S22 - Fuse 22 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/26)
M22 - Right brake and tail light bulb
M36 - Front right turn signal and side marker bulb
M38 - Rear right side marker bulb
58r

   

New Beetle Fitting Locations No.  801 / 13
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
31 - S231 - Fuse 31 in fuse holder 20A - F125 - Multifunction switch (T8a/7)
J217 - Automatic gearbox control unit (T68/23)
J539 - Brake servo control unit (T6k/3)
15
32 - S232 - Fuse 32 in fuse holder 30A - N30/ N31/ N32/ N33 - Injector, cylinder 87
32 - S232 - Fuse 32 on fuse holder (engine codes ALH and BEW only) 15A - J248 - Diesel direct injection system control unit (T121/2)
N146 - Metering adjuster
87
33 - S233 - Fuse 33 on fuse holder 20A - Vacant 30
34 - S234 - Fuse 34 on fuse holder 10A - J52 - Glow plug relay (engine codes ALH and BEW only)
N18 - Exhaust gas recirculation valve (engine codes ALH and BEW only)
N75 - Charge pressure control solenoid valve
N108 - Commencement of injection valve (engine codes ALH and BEW only)
N239 - Variable intake manifold flap change-over valve (engine codes ALH and BEW only)
N205 - Inlet camshaft control valve 1 (engine codes ALH and BEW only)
N249 - Turbocharger air recirculation valve (engine codes ALH and BEW only)
87
35 - S235 - Fuse 35 on fuse holder 30A - U19 - 12 V socket 3, in luggage compartment 30
36 - S236 - Fuse 36 on fuse holder 15A - E7 - Fog light switch (T17/2) X

   

New Beetle Fitting Locations No.  801 / 15
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
43 - S243 - Fuse 43 in fuse holder 10A - G39 - Lambda probe
G70 - Air mass meter
G108 - Lambda probe 2
G130 - Lambda probe after catalytic converter
J299 - Secondary air pump relay (4/85)
N80 - Activated charcoal filter system solenoid valve 1
N112-Secondary air inlet valve
V144 - Fuel system diagnostic pump
87
43 - S243 - Fuse 43 on fuse holder (engine codes ALH and BEW only) 10A - F36 - Clutch pedal switch
F47-Brake pedal switch
J359 - Low heat output relay
J360 - High heat output relay
N79-Heater element for crankcase breather
87
44 - S244 - Fuse 44 on fuse holder 15A - J131 - Heated driver seat control unit (T6/4)
J132 - Heated front passenger seat control unit (T6b/4)
30

   

VW NEW BEETLE 2003 Position of fuses on fuse holder, left dash panel, from July 2005

New Beetle Fitting Locations No.  801 / 17
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
6 - S6 - Fuse 6 in fuse holder 5A - J393 - Convenience system central control unit (T23/5), model year 2003 only 15
6 - S6 - Fuse 6 in fuse holder 5A - vacant, model year 2004 15
7 - S7 - Fuse 7 in fuse holder 10A - F4 - Reversing light switch
F125 - Multifunction switch (T10t/10)
G22-Speedometer sender
J226 - Starter inhibitor and reversing light relay (T9/5)
K142 - Selector lever position P/N warning lamp
M16 / M17 - Left/right reversing light bulb
T16 - 1-pin connector, self-diagnosis (T16/16)
15
8 - S8 - Fuse 8 in fuse holder - - Vacant 15
9 - S9 - Fuse 9 in fuse holder 5A - E256 - TCS and ESP button (T6/6)
J104 - ABS control unit (T47a/4)
G85 - Steering angle sender (T6k/5), for TCS/ESP only
15
10 - S10 - Fuse 10 in fuse holder 10A - J285 - Control unit in dash panel insert (T32/30)
J393 - Convenience system central control unit (T23/17), models with window regulator from 2003 only
R - Radio
Y2 - Digital clock
86s
11 - S11 - Fuse 11 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/1)
N110 - Selector lever lock solenoid
15
12 - S12 - Fuse 12 in fuse holder 7,5A - T16 - 16-pin connector, self-diagnosis (T16/16)
J502 - Tyre pressure monitor control unit (T20b/3)
30
13 - S13 - Fuse 13 in fuse holder 10A - F - Brake light switch (T4y/1) 30

   

New Beetle Fitting Locations No.  801 / 19
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
23 - S223 - Fuse 23 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/27)
M1 - Left side light bulb
M21 - Left brake and tail light bulb
M33 - Front left side marker bulb
M35 - Front left turn signal and side marker bulb
M37 - Rear left side marker bulb
58l
24 - S224 - Fuse 24 in fuse holder 20A - E22 - Intermittent wiper switch (T8c/8)
J31 - Automatic intermittent wash and wipe relay (T18a/13), for headlight washer system only
X
25 - S225 - Fuse 25 in fuse holder 25A - E9 - Fresh air blower switch (T6d/2) X
26 - S226 - Fuse 26 in fuse holder 25A - E15 - Heated rear window switch (T6b/5)
Z1 - Heated rear window
X
27 - S227 - Fuse 27 in fuse holder 15A - U18 - 12 V socket -2-
U19 - 12 V socket 3, in luggage compartment
X
28 - S228 - Fuse 28 in fuse holder 15A - G6 - Fuel system pressurisation pump 87

   

New Beetle Fitting Locations No.  801 / 21
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
34 - S234 - Fuse 34 on fuse holder 10A - G40 - Hall sender, engine code BEW only, from June 2003 up to December 2006
J370 - Glow plug activation control unit, (6/87), engine code BEW only, from June 2003 up to December 2006
N18 - Exhaust gas recirculation valve, engine code BEW only, from June 2003 up to December 2006
N75 - Charge pressure control solenoid valve, engine code BEW only, from June 2003 up to December 2006
N345 - Exhaust gas recirculation cooler change-over valve, engine code BEW only, from June 2003 up to December 2006
V157 - Intake manifold flap motor, engine code BEW only, from June 2003 up to December 2006
87
35 - S235 - Fuse 35 on fuse holder 30A - U19 - 12 V socket 3, in luggage compartment, up to 06.04 30
36 - S236 - Fuse 36 on fuse holder 15A - E7 - Fog light switch (T17/2) X
37 - S237 - Fuse 37 in fuse holder 20A - J220 - Motronic control unit (T121/62)
J623 - Engine control unit (T80/15), engine code CBPA only
J248 - Diesel direct injection system control unit, (T60/35), engine code BEW from 06.03 up to 12.06
J271 - Motronic current supply relay (1/30)
J393 - Convenience system central control unit (T23/17), models with window regulator
S283 - Brake vacuum pump fuse
30

   

New Beetle Fitting Locations No.  801 / 23
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
43 - S243 - Fuse 43 in fuse holder 10A - G39 - Lambda probe, engine codes BPS, BPR,CBPA only
G130 - Lambda probe after catalytic converter, engine codes BPS, BPR, CBPA only
G465 - Centre Lambda probe for bank 1 catalytic converter, engine code BPR only
G70/G42 - Air mass meter/ Intake air temperature sender, engine codes BPS, BPR only
N80 - Activated charcoal filter solenoid valve 1, engine codes BPS, BPR, CBPA only
V144 - Fuel system diagnostic pump, engine codes BPS, BPR only
87
43 - S243 - Fuse 43 on fuse holder (engine code BEW only, 06.03 up to 12.06) 10A - F36 - Clutch pedal switch
F47-Brake pedal switch
J359 - Low heat output relay
J360 - High heat output relay
N79-Heater element for crankcase breather
87
44 - S244 - Fuse 44 on fuse holder 15A - J131 - Heated driver seat control unit (T6/4)
J132 - Heated front passenger seat control unit (T6b/4)
30

   

VW NEW BEETLE 2003 Position of fuses on fuse holder, battery, from July 2009

Position of fuses on fuse holder, battery, from July 2009
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S162 - Fuse 1 (30) in fuse holder on battery 50A - V101 - Secondary air pump motor, models with secondary air pump only
J359 - Low heat output relay, models with diesel engines, manual gearbox only
J360 - High heat output relay, models with diesel engines, manual gearbox only
30
2 - S163 - Fuse 2 (30) in fuse holder on battery 50A - J17 - Fuel pump relay (17/30)
J370 - Glow plug activation control unit, models with diesel engines only
30
3 - S164 - Fuse 3 (30) in fuse holder on battery 40A - J293 - Radiator fan control unit (T4e/1)
V7 - Radiator fan
30
4 - S176 - Fuse 4 (30) in fuse holder on battery 110A - J59 - X - contact relief relay (7/30) 30a
5 - S177 - Fuse 5 (30) in fuse holder on battery 110 A
150 A
- C - Alternator (90A)
C - Alternator (120A)
30
30
6 - S178 - Fuse 6 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47/1) 30
7 - S179 - Fuse 7 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47/32) 30
8 - S180 - Fuse 8 (30) in fuse holder on battery 30A - F18 - Radiator fan thermal switch
J293 - Radiator fan control unit (T4e/3)
30

   

VW NEW BEETLE 2003 Position of fuses on fuse holder, left dash panel, from July 2009

Position of fuses on fuse holder, left dash panel, from July 2009
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S1 - Fuse 1 in fuse holder 10A - J131 - Heated driver seat control unit (T6/5)
J132 - Heated front passenger seat control unit (T6b/5)
W6 - Glove compartment light
Z20/ Z21 - Left/right washer jet heater element
X
2 - S2 - Fuse 2 in fuse holder 10A - J1 - Turn signal relay (T8d/6)
M5/ M7 - Front left/right turn signal bulb
M6/ M8 - Rear left/right turn signal bulb
X
3 - S3 - Fuse 3 in fuse holder 5A - E20 - Switches and instruments illumination regulator (T6g/3)
J5 - Fog light relay (4/86)
58
4 - S4 - Fuse 4 in fuse holder 5A - X - Number plate light (T2/1) 58
5 - S5 - Fuse 5 in fuse holder 7,5 A - E45 - Cruise control system switch (T10s/6)
E159 - Fresh air/air recirculation flap switch (T8b/5)
E231 - Exterior mirror heater button (T10/7), for mechanical window regulators only
F36 - Clutch pedal switch, (T4m/3), for manual gearbox only, engines BPS, BPR
F47 - Brake pedal switch (T4y/2)
G65 - High-pressure sender (T3e/3)
J89 - Daytime running lights change-over relay (8/86)
J293 - Radiator fan control unit (T14/9)
J502 - Tyre pressure monitor control unit (T20b/18)
T16 - 16-pin connector, self-diagnosis (T16/1)
Y2 - Digital clock (T10h/8)
Y7 - Automatic anti-dazzle interior mirror (T8q/5)
15

   

New Beetle Fitting Locations No.  801 / 27
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
14 - S14 - Fuse 14 in fuse holder 10A - J393 - Convenience system central control unit (T23/22), models with window regulator from model year 2003 30
15 - S15 - Fuse 15 in fuse holder 5A - G85 - Steering angle sender (T6p/4) for TCS/ESP
J217 - Automatic gearbox control unit (T68/45)
J285 - Control unit in dash panel insert (T32/23)
Y2 - Digital clock (T10h/10)
30
16 - S16 - Fuse 16 in fuse holder 10A - J293 - Radiator fan control unit (T14/4) 30
17 - S17 - Fuse 17 in fuse holder - - Vacant 30
18 - S18 - Fuse 18 in fuse holder 10A - J5 - Fog light relay
J285 - Control unit in dash panel insert (T32/a17)
M32-Right main beam bulb
56a
19 - S19 - Fuse 19 in fuse holder 10A - M30-Left main beam bulb 56a
20 - S20 - Fuse 20 in fuse holder 15A - M31 - Right headlight dipped beam bulb 56b
21 - S21 - Fuse 21 in fuse holder 15A - M29 - Left headlight dipped beam bulb 56b
22 - S22 - Fuse 22 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/26)
M3 - Right side light bulb
M22 - Right brake and tail light bulb
M34 - Front right side marker bulb
M36 - Front right turn signal and side marker bulb
M38 - Rear right side marker bulb
58r

   

New Beetle Fitting Locations No.  801 / 29
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
29 - S229 - Fuse 29 in fuse holder 15A - J220 - Motronic control unit, (T121/21), engines with engine codes BPR and BPS only
N30/ N31/ N32/ N33/ N83 - Injector, cylinder
J623 - Engine control unit (T80/4), engine code CBPA only
30
30 - S230 - Fuse 30 in fuse holder 20A - J245 - Sliding sunroof adjustment control unit (T6l/4) 30
31 - S231 - Fuse 31 in fuse holder 20A - J217 - Automatic gearbox control unit (T52/27), (T52/28) 15
32 - S232 - Fuse 32 in fuse holder 30A - N280 - Air conditioning system compressor regulating valve
N30/ N31/ N32/ N33 - Injector, cylinders, engine code CBPA only
87
33 - S233 - Fuse 33 on fuse holder 20A - Vacant 30

   

New Beetle Fitting Locations No.  801 / 31
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
38 - S238 - Fuse 38 in fuse holder 15A - J386 - Driver door control unit (T29/19)
J387 - Front passenger door control unit (T29a/19)
J393 - Convenience system central control unit (T23/22)
30
39 - S239 - Fuse 39 in fuse holder 15A - E3 - Hazard warning light switch (T8d/8) 30
40 - S240 - Fuse 40 in fuse holder 20A - H1 - Horn or dual tone horn
J4 - Dual tone horn relay (3/30)
30
41 - S241 - Fuse 41 in fuse holder 15A - Vacant 30
42 - S242 - Fuse 42 in fuse holder 25A - R - Radio (T8/5, T8/7) 30

   

New Beetle Fitting Locations No.  801 / 32
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
43 - S243 - Fuse 43 in fuse holder 10A - G39 - Lambda probe, engine codes BPS, BPR,CBPA only
G130 - Lambda probe after catalytic converter, engine codes BPS, BPR, CBPA only
G465 - Centre Lambda probe for bank 1 catalytic converter, engine code BPR only
G70/G42 - Air mass meter/ Intake air temperature sender, engine codes BPS, BPR only
N80 - Activated charcoal filter solenoid valve 1, engine codes BPS, BPR, CBPA only
V144 - Fuel system diagnostic pump, engine codes BPS, BPR only
87
44 - S244 - Fuse 44 on fuse holder 15A - J131 - Heated driver seat control unit (T6/4)
J132 - Heated front passenger seat control unit (T6b/4)
30