AUTOMOTIVE ELECTRICIANS PORTAL - FZCO

VW NEW BEETLE 2010 – 2.0 l/85 kW Motronic, engine codes BER . Wiring diagrams, Pin Connector, Location

Wiring Diagram VW NEW BEETLE 2010 - Alternator - starter - fuses



Wiring Diagram  VW NEW BEETLE 2010 - Alternator - starter - fuses
ABattery
BStarter
CAlternator
C1Voltage regulator
DIgnition/starter switch
J59X contact relief relay
J226Starter inhibitor and reversing light relay
S162Fuse -1- (30), in fuse box/battery
S163Fuse -2- (30), in fuse box/battery
S176Fuse -4- (30), in fuse box/battery
S177Fuse -5- (30), in fuse box/battery
T4g4-pin connector, in engine compartment, near alternator
T66-pin connector, brown, coupling station, electronics box, on left in plenum chamber
   500 Screw connection -1- (30), on relay plate
   502 Screw connection (30a), on relay plate
Only manual gearbox
Only models with automatic gearbox

Wiring Diagram VW NEW BEETLE 2010 - Motronic control unit - ignition transformer - fuses



DIgnition/starter switch
J220Motronic control unit
N152Ignition transformer
PSpark plug connector
QSpark plugs
S5Fuse in fuse box/relay plate
S7Fuse in fuse box/relay plate
S229Fuse in fuse box
T66-pin connector, brown, coupling station, electronics box, on left in plenum chamber
T6q6-pin connector, on ignition transformer
T1414-pin connector, in engine compartment
T121121-pin connector
   A2 Positive (+) connection (15), in dash panel wiring harness
   A104 Positive (+) connection -2- (15), in dash panel wiring harness
   D136 Positive (+) connection -2- (15a), in engine compartment wiring harness

Wiring Diagram VW NEW BEETLE 2010 - Motronic control unit - Motronic current supply relay - coolant temperature sender - heater element (crankcase breather) - intake manifold change–over valve



DIgnition/starter switch
G2Coolant temperature sender
G62Coolant temperature sender
J220Motronic control unit
J271Motronic current supply relay
N79Heater element (crankcase breather)
N156Intake manifold change-over valve
S237Fuse in fuse box
T2b2-pin connector, in engine compartment
T66-pin connector, brown, coupling station, electronics box, on left in plenum chamber
T1414-pin connector, in engine compartment
T121121-pin connector
   132 Earth connection -3-, in engine compartment wiring harness
   220 Earth connection (sender earth), in engine wiring harness
   501 Screw connection -2- (30), on relay plate
   608 Earth point, in centre of plenum chamber
   A32 Positive (+) connection (30), in dash panel wiring harness
   A40 Positive (+) connection -1- (30), in dash panel wiring harness
   D52 Positive (+) connection (15a), in engine compartment wiring harness
   D136 Positive (+) connection -2- (15a), in engine compartment wiring harness
*Only models with heater element (crankcase breather)
**In the relay and fuse boxes, in engine compartment left side (control number 429)

Wiring Diagram VW NEW BEETLE 2010 - Motronic control unit - throttle valve control unit - accelerator pedal position senders - intake manifold change–over valve 2



G79Accelerator pedal position sender
G185Accelerator pedal position sender -2-
G186Throttle valve drive (electric throttle operation)
G187Throttle valve drive angle sender -1- (electric throttle operation)
G188Throttle valve drive angle sender -2- (electric throttle operation)
J217Automatic gearbox control unit
J220Motronic control unit
J338Throttle valve control unit
N261Intake manifold change-over valve 2
T6i6-pin connector, on accelerator pedal position sender
T6p6-pin connector, in engine compartment
T10d10-pin connector, white, coupling station, electronics box, on left in plenum chamber
T10h10-pin connector, blue, coupling station, electronics box, on left in plenum chamber
T5252-pin connector
T6868-pin connector
T121121-pin connector
   A121 Connection (high bus), in dash panel wiring harness
   A122 Connection (low bus), in dash panel wiring harness
*Only models with automatic gearbox (AG5)
**Only models with automatic gearbox (AG6)
Only models with automatic gearbox

Wiring Diagram VW NEW BEETLE 2010 - Motronic control unit - engine speed sender - knock sensor I - knock sensor II



G28Engine speed sender
G61Knock sensor I
G66Knock sensor II
J217Automatic gearbox control unit
J220Motronic control unit
T2a2-pin connector, on engine front
T2e2-pin connector, in engine compartment
T3d3-pin connector, on engine front
T1010-pin connector, orange, coupling station, electronics box, on left in plenum chamber
T5252-pin connector
T6868-pin connector
T121121-pin connector
   104 Earth connection in front right wiring harness (sensor earth)
   220 Earth connection (sender earth), in engine wiring harness
*Only models with automatic gearbox (AG5)
**Only models with automatic gearbox (AG6)
***Connection relay for air conditioner
****Connection for air conditioner
Only models with automatic gearbox

Wiring Diagram VW NEW BEETLE 2010 - Motronic control unit - cruise control system switch - Hall sender



E45Cruise control system switch
E227Cruise control system (CCS) button (Set)
G40Hall sender
J220Motronic control unit
T7b7-pin connector, next to steering column
T10e10-pin connector, black, coupling station, electronics box, on left in plenum chamber
T121121-pin connector
   220 Earth connection (sender earth), in engine wiring harness
   A20 Connection (15a), in dash panel wiring harness
*Only models with CCS

Wiring Diagram VW NEW BEETLE 2010 - Motronic control unit - clutch pedal switch - brake light switch



FBrake light switch
F36Clutch pedal switch
F63Brake pedal switch
J220Motronic control unit
M9Brake light bulb, left
M10Brake light bulb, right
M25High level brake light bulb
S13Fuse in fuse box
T10d10-pin connector, white, coupling station, electronics box, on left in plenum chamber
T10e10-pin connector, black, coupling station, electronics box, on left in plenum chamber
T121121-pin connector
   A18 Connection (54), in dash panel wiring harness
   A20 Connection (15a), in dash panel wiring harness
Only manual gearbox

Wiring Diagram VW NEW BEETLE 2010 - Motronic control unit - injectors - secondary air pump motor



J220Motronic control unit
J299Secondary air pump relay
N30Injector, cylinder 1
N31Injector, cylinder 2
N32Injector, cylinder 3
N33Injector, cylinder 4
T1010-pin connector, orange, coupling station, electronics box, on left in plenum chamber
T1414-pin connector, in engine compartment
T121121-pin connector
V101Secondary air pump motor
   609 Earth point, on right in plenum chamber
   D101 Connection -1-, in engine compartment wiring harness
   D140 Connection (injectors), in engine prewiring wiring harness
   E30 Connection (87a), in engine wiring harness
*In the relay and fuse boxes, in engine compartment left side (control number 100)

Wiring Diagram VW NEW BEETLE 2010 - Motronic control unit - lambda probe - lambda probes after catalyst



G39Lambda probe
G130Lambda probe after catalyst
J220Motronic control unit
T4d4-pin connector, brown, vehicle underside, next to the catalytic converter left
T6f6-pin connector, black, vehicle underside, next to the catalytic converter left
T121121-pin connector
Z19Lambda probe heater
Z29Lambda probe 1 heater, after catalyst
   E30 Connection (87a), in engine wiring harness

Wiring Diagram VW NEW BEETLE 2010 - Motronic control unit - air mass meter - fuel shut– off control unit - activated charcoal filter system solenoid valve 1



F2Door contact switch, driver's side
G70Air mass meter
J220Motronic control unit
J234Airbag control unit
J491Fuel shut-off control unit (crash)
T66-pin connector, brown, coupling station, electronics box, on left in plenum chamber
N80Activated charcoal filter system solenoid valve 1 (pulsed)
T1010-pin connector, orange, coupling station, electronics box, on left in plenum chamber
T7575-pin connector, on airbag control unit
T121121-pin connector
   A13 Connection (door contact switch), in dash panel wiring harness
   A27 Connection (speed signal), in dash panel wiring harness
   A125 Connection (crash signal), in dash panel wiring harness
   E30 Connection (87a), in engine wiring harness

Wiring Diagram VW NEW BEETLE 2010 - Fuses - fuel pump - coolant shortage indicator sender



GFuel gauge sender
G6Fuel pump (pre-supply pump)
G32Coolant shortage indicator sender
S228Fuse in fuse box
S232Fuse in fuse box
S234Fuse in fuse box
S243Fuse in fuse box
T66-pin connector, brown, coupling station, electronics box, on left in plenum chamber
T1414-pin connector, in engine compartment
   42 Earth point, next to steering column
   49 Earth point, on steering column
   81 Earth connection -1-, in dash panel wiring harness
   269 Earth connection (sender earth) -1-, in dash panel wiring harness
   504 Screw connection -1- (87), on relay plate
   A99 Connection -1- (87), in dash panel wiring harness
   A151 Connection -4- (87), in dash panel wiring harness
   B147 Positive (+) connection -2- (87), in interior wiring harness
   E30 Connection (87a), in engine wiring harness

Wiring Diagram VW NEW BEETLE 2010 - Control unit with display in dash panel insert - oil pressure switch - speedometer sender - oil level/oil temperature sender



F1Oil pressure switch
G22Speedometer sender (Hall sender, on gearbox)
G266Oil level/oil temperature sender
J285Control unit with display in dash panel insert
K3Oil pressure warning lamp
K38Oil level warning lamp
T1414-pin connector, in engine compartment
T3232-pin connector, blue, on dash panel insert
T32a32-pin connector, green, on dash panel insert
   281 Earth connection -1-, in engine prewiring wiring harness
   608 Earth point, in centre of plenum chamber
   A38 Positive (+) connection -2- (15a), in dash panel wiring harness
*Only models with maintenance intermittent extension
**Only models without automatic gearbox (AG6)

Wiring Diagram VW NEW BEETLE 2010 - Control unit with display in dash panel insert - fuel gauge - coolant temperature gauge - speedometer - diagnostic connector



G1Fuel gauge
G3Coolant temperature gauge
G5Rev. counter
G21Speedometer
J285Control unit with display in dash panel insert
J533Data bus diagnostic interface
K2Alternator warning lamp
K28Coolant temperature/coolant shortage warning lamp
K105Reserve fuel warning lamp
T1616-pin connector, diagnostic connector
T3232-pin connector, blue, on dash panel insert
T32a32-pin connector, green, on dash panel insert
   A27 Connection (speed signal), in dash panel wiring harness
   A76 Connection (diagnosis wire K), in dash panel wiring harness
*Output for signal earth
**Only models without automatic gearbox (AG6)


VW NEW BEETLE 2010 Overview of relay carrier

Overview of relay carrier
   
1 - 
1 -  Relay on the 13 position additional relay carrier above the relay plate
q   In driver footwell
q   Relay positions
2 -  Relay carrier in protective housing
q   in left engine compartment
q   not for engine code BEW
q   Relay positions, from model year 2002 up to model year 2005
q   Position of relays, from model year 2006

   
Relay positions - relay on relay plate
1 -  Dual tone horn relay -J4- (53)
2 -  X-contact relief relay -J59- (100), (213)
3 -  Vacant
4 -  Fuel pump relay -J17- (409)
4 -  Glow plug relay -J52- (103)
q   engine codes ALH, ATD, AXR, BSW only
5 -  Automatic intermittent wash and wipe relay -J31- (377), (192), (389)
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

VW NEW BEETLE 2010 Relay positions on the 13 position additional relay carrier above the relay plate

Relay positions on the 13 position additional relay carrier above the relay plate
1 -  Vacant
2 -  Vacant
4 -  Fog light relay -J5- (53)
5 -  Vacant
6 -  Vacant

New Beetle Fitting Locations No.  802 / 4
   
Alarm horn relay -J641-
q   for telematics only
Radiator fan 3rd speed relay -J135- (100)
q   only 1.8 l-engine
10 -  Secondary air pump relay -J299- (100)
q   only petrol engines, from July 2005
10 -  Low heat output relay -J359- (100)
q   engine code BEW only, from June 2003 up to December 2006
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

New Beetle Fitting Locations No.  802 / 5
   
Starter inhibitor relay -J207- (176)
q   from model year 2005
q   only for 6-speed automatic gearbox 09G, with Tiptronic

New Beetle Fitting Locations No.  802 / 6
   


VW NEW BEETLE 2010 Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005)

Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005)
1 -  Secondary air pump relay -J299- (100)
q   petrol engines only
1 -  High heat output relay -J360- (100)
q   diesel engines only
2 -  Motronic current supply relay -J271- (458)
q   petrol engines only
2 -  Low heat output relay -J359- (53)
q   diesel engines only
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

VW NEW BEETLE 2010 Additional relay carrier, in centre plenum chamber (from June 2003 up to December 2006)

Location:
Pfeil -  Automatic glow period control unit -J179-, in centre plenum chamber
 

VW NEW BEETLE 2010 Overview of relay carrier, from July 2009

Overview of relay carrier, from July 2009
1 -  Relay on relay plate
q   In driver footwell
q   Relay positions ⇒ page 802/9
1 -  Relay on the 13 position additional relay carrier above the relay plate
q   In driver footwell
q   Relay positions ⇒ page 802/10

   
Relay positions - relay on relay plate, from July 2009
1 -  Dual tone horn relay -J4- (53)
2 -  X-contact relief relay -J59- (100)
3 -  Vacant
4 -  Fuel pump relay -J17- (409)
4 -  Glow plug relay -J52- (103)
5 -  Automatic intermittent wash and wipe relay -J31- (377), (192)
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   

VW NEW BEETLE 2010 Relay positions on the 13 position additional relay carrier above the relay plate

Relay positions on the 13 position additional relay carrier above the relay plate
1 -  Starter inhibitor relay, clutch pedal switch -J434- (434)
2 -  Rear lid remote release relay -J398- (438)
4 -  Starter inhibitor relay, clutch pedal switch -J434- (465)
5 -  Fuel pump relay -J17- (449)
6 -  Radiator fan 3rd speed relay -J135- (100)

New Beetle Fitting Locations No.  802 / 11
   

New Beetle Fitting Locations No.  802 / 12
   
11 -  Terminal 30 voltage supply relay -J317- (109)
q   for engine codes BPR, BPS only
q   models with diesel engines only
12 -  Low heat output relay -J359- (429)
  Note
The number in brackets behind the part designation denotes the control number on the housing.

   


VW NEW BEETLE 2010 Overview of fuses

Overview of fuses
   
1 -  Fuses -S162-, -S163-, -S164-, -S176-, -S177-, -S178-, -S179-, -S180- on fuse holder/battery
q   Location
q   Position of fuses
2 -  Fuses -S43-, -S111-, -S130-, -S144-, -S283-, -S329-, -S337-, -S338-, on the 13 position additional relay carrier above the relay plate
q   Position of fuses from June 2002
q   Position of fuses from July 2005
3 -  Fuses (S) in fuse holder, left dash panel
q   Location
q   Position of fuses from June 2002
q   Position of fuses from July 2005

   
Fuses (S) on fuse holder/battery
Torque settings
⇒ Electrical system, Repair Group 97, removing and installing fuse holders
Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7.5 A - brown
5 A - beige
3 A - purple

   

VW NEW BEETLE 2010 Position of fuses on fuse holder/battery

Position of fuses on fuse holder/battery
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S162 - Fuse 1 (30) in fuse holder on battery 50A - V101 - Secondary air pump motor, models with secondary air pump only
J359 - Low heat output relay, models with diesel engines, manual gearbox only
J360 - High heat output relay, models with diesel engines, manual gearbox only
30
2 - S163 - Fuse 2 (30) in fuse holder on battery 50A - J17 - Fuel pump relay (17/30)
J370 - Glow plug activation control unit, models with diesel engines only
30
3 - S164 - Fuse 3 (30) in fuse holder on battery 40A - J293 - Radiator fan control unit (T4e/1)
V7 - Radiator fan
30
4 - S176 - Fuse 4 (30) in fuse holder on battery 110A - J59 - X - contact relief relay (7/30) 30a
5 - S177 - Fuse 5 (30) in fuse holder on battery 110 A
150 A
- C - Alternator (90A)
C - Alternator (120A)
30
30
6 - S178 - Fuse 6 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47a/1) 30
7 - S179 - Fuse 7 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47a/32) 30
8 - S180 - Fuse 8 (30) in fuse holder on battery 30A - F18 - Radiator fan thermal switch
J293 - Radiator fan control unit (T4e/3)
30

   

VW NEW BEETLE 2010 Fuses on the 13 position additional relay carrier above the relay plate, from June 2002

Fuses on the 13 position additional relay carrier above the relay plate, from June 2002
A -  Window regulator thermal fuse (30A) -S43-
B -  Brake vacuum pump fuse -S283-
q   for models with manual gearbox, model year 2003
B -  Vacant
q   models with automatic gearbox, from model year 2004
C -  Rear spoiler motor fuse (30A) -S329-
q   models with 1.8 l engine, model year 2003 up to 2005

   

New Beetle Fitting Locations No.  801 / 5
   
F -  Vacant
G -  Vacant
H -  Anti-theft alarm system fuse and immobilizer fuse (15A) -S111-
q   up to model year 2003
H -  Telematics fuse (15A) -S338-
q   from model year 2004
J -  Anti-theft alarm system central locking fuse (15A) -S144-
q   up to model year 2003
J -  Brake vacuum pump fuse (20A) -S283-
q   models with automatic gearbox
q   from model year 2004
J -  Fuse for dual clutch gearbox mechatronic unit (20A) -S337-
q   for models with engine code BEW
q   with dual clutch gearbox DSG 02E
q   from model year 2004

   

VW NEW BEETLE 2010 Fuses on the 13 position additional relay carrier above the relay plate, from July 2005

Fuses on the 13 position additional relay carrier above the relay plate, from July 2005
A - 

New Beetle Fitting Locations No.  801 / 7
   
F -  Vacant
G -  Vacant
H -  Anti-theft alarm system fuse and immobilizer fuse (15A) -S111-
H -  Telematics fuse (15A) -S338-
J -  Anti-theft alarm system central locking fuse (15A) -S144-
J -  Brake vacuum pump fuse (20A) -S283-
q   models with automatic gearbox
J -  Fuse for dual clutch gearbox mechatronic unit (20A) -S337-
q   for models with engine code BEW
q   with dual clutch gearbox DSG 02E

   

VW NEW BEETLE 2010 Fuses (S) in fuse holder, left dash panel

Fuses (S) in fuse holder, left dash panel
Torque settings
⇒ Electrical system, Repair Group 97, removing and installing fuse holders
Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7.5 A - brown
5 A - beige
3 A - purple
  Notes:
t  Fuses from S 23 up to S44 are designated with an additional 2 in the Current Flow Diagram.
t  For example: S 28 is designated as S 228.

   

VW NEW BEETLE 2010 Position of fuses on fuse holder, left dash panel, from June 2002

Position of fuses on fuse holder, left dash panel, from June 2002
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S1 - Fuse 1 in fuse holder 10A - J99 - Heated exterior mirror relay
J131 - Heated driver seat control unit (T6/5)
J132 - Heated front passenger seat control unit (T6b/5)
W6 - Glove compartment light
Z20/ Z21 - Left/right washer jet heater element
X
2 - S2 - Fuse 2 in fuse holder 10A - J1 - Turn signal relay (T7/6)
M5/ M7 - Front left/right turn signal bulb
M6/ M8 - Rear left/right turn signal bulb
X
3 - S3 - Fuse 3 in fuse holder 5A - E1 - Lighting switch
E20 - Switches and instruments illumination regulator
J5 - Fog light relay (4/86)
58
4 - S4 - Fuse 4 in fuse holder 5A - X - number plate light 58
5 - S5 - Fuse 5 in fuse holder 7,5 A - E159 - Fresh air/air recirculation flap switch (T8b/5)
E184 - Fresh air and air recirculation switch
E227 - Cruise control system (CCS) SET button (T4q/3), CCS only
E231 - Exterior mirror heater button
F36 - Clutch pedal switch (T4q/3)
F47-Brake pedal switch
G65 - High-pressure sender (T3e/3)
J89 - Daytime running lights change-over relay (8/86)
J255 - Climatronic control unit (T16c/9)
J293 - Radiator fan control unit (T14/9)
J386 - Driver door control unit (T18d/3)
T16 - 16-pin connector, self-diagnosis (T16/1T16/16)
V48 - Left headlight range control motor
V49 - Right headlight range control motor
15

   

New Beetle Fitting Locations No.  801 / 11
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
15 - S15 - Fuse 15 in fuse holder 5A - G85 - Steering angle sender (T6p/4) for TCS/ESP
J217 - Automatic gearbox control unit (T68/45)
J285 - Control unit in dash panel insert (T32/23)
30
16 - S16 - Fuse 16 in fuse holder 10A - J293 - Radiator fan control unit (T14/4) 30
17 - S17 - Fuse 17 in fuse holder - - Vacant 30
18 - S18 - Fuse 18 in fuse holder 10A - J5 - Fog light relay
J285 - Control unit in dash panel insert (T32/a17)
J607 - Right dip and main beam switch relay (for gas discharge bulb)
M32-Right main beam bulb
56a
19 - S19 - Fuse 19 in fuse holder 10A - J606 - Left dip and main beam switch relay (for gas discharge bulb)
M30-Left main beam bulb
56a
20 - S20 - Fuse 20 in fuse holder 15A - J607 - Right dip and main beam switch relay (for gas discharge bulb)
M31 - Right headlight dipped beam bulb
56b
21 - S21 - Fuse 21 in fuse holder 15A - J606 - Left dip and main beam switch relay (for gas discharge bulb)
M29 - Left headlight dipped beam bulb
56b
22 - S22 - Fuse 22 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/26)
M22 - Right brake and tail light bulb
M36 - Front right turn signal and side marker bulb
M38 - Rear right side marker bulb
58r

   

New Beetle Fitting Locations No.  801 / 13
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
31 - S231 - Fuse 31 in fuse holder 20A - F125 - Multifunction switch (T8a/7)
J217 - Automatic gearbox control unit (T68/23)
J539 - Brake servo control unit (T6k/3)
15
32 - S232 - Fuse 32 in fuse holder 30A - N30/ N31/ N32/ N33 - Injector, cylinder 87
32 - S232 - Fuse 32 on fuse holder (engine codes ALH and BEW only) 15A - J248 - Diesel direct injection system control unit (T121/2)
N146 - Metering adjuster
87
33 - S233 - Fuse 33 on fuse holder 20A - Vacant 30
34 - S234 - Fuse 34 on fuse holder 10A - J52 - Glow plug relay (engine codes ALH and BEW only)
N18 - Exhaust gas recirculation valve (engine codes ALH and BEW only)
N75 - Charge pressure control solenoid valve
N108 - Commencement of injection valve (engine codes ALH and BEW only)
N239 - Variable intake manifold flap change-over valve (engine codes ALH and BEW only)
N205 - Inlet camshaft control valve 1 (engine codes ALH and BEW only)
N249 - Turbocharger air recirculation valve (engine codes ALH and BEW only)
87
35 - S235 - Fuse 35 on fuse holder 30A - U19 - 12 V socket 3, in luggage compartment 30
36 - S236 - Fuse 36 on fuse holder 15A - E7 - Fog light switch (T17/2) X

   

New Beetle Fitting Locations No.  801 / 15
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
43 - S243 - Fuse 43 in fuse holder 10A - G39 - Lambda probe
G70 - Air mass meter
G108 - Lambda probe 2
G130 - Lambda probe after catalytic converter
J299 - Secondary air pump relay (4/85)
N80 - Activated charcoal filter system solenoid valve 1
N112-Secondary air inlet valve
V144 - Fuel system diagnostic pump
87
43 - S243 - Fuse 43 on fuse holder (engine codes ALH and BEW only) 10A - F36 - Clutch pedal switch
F47-Brake pedal switch
J359 - Low heat output relay
J360 - High heat output relay
N79-Heater element for crankcase breather
87
44 - S244 - Fuse 44 on fuse holder 15A - J131 - Heated driver seat control unit (T6/4)
J132 - Heated front passenger seat control unit (T6b/4)
30

   

VW NEW BEETLE 2010 Position of fuses on fuse holder, left dash panel, from July 2005

New Beetle Fitting Locations No.  801 / 17
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
6 - S6 - Fuse 6 in fuse holder 5A - J393 - Convenience system central control unit (T23/5), model year 2003 only 15
6 - S6 - Fuse 6 in fuse holder 5A - vacant, model year 2004 15
7 - S7 - Fuse 7 in fuse holder 10A - F4 - Reversing light switch
F125 - Multifunction switch (T10t/10)
G22-Speedometer sender
J226 - Starter inhibitor and reversing light relay (T9/5)
K142 - Selector lever position P/N warning lamp
M16 / M17 - Left/right reversing light bulb
T16 - 1-pin connector, self-diagnosis (T16/16)
15
8 - S8 - Fuse 8 in fuse holder - - Vacant 15
9 - S9 - Fuse 9 in fuse holder 5A - E256 - TCS and ESP button (T6/6)
J104 - ABS control unit (T47a/4)
G85 - Steering angle sender (T6k/5), for TCS/ESP only
15
10 - S10 - Fuse 10 in fuse holder 10A - J285 - Control unit in dash panel insert (T32/30)
J393 - Convenience system central control unit (T23/17), models with window regulator from 2003 only
R - Radio
Y2 - Digital clock
86s
11 - S11 - Fuse 11 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/1)
N110 - Selector lever lock solenoid
15
12 - S12 - Fuse 12 in fuse holder 7,5A - T16 - 16-pin connector, self-diagnosis (T16/16)
J502 - Tyre pressure monitor control unit (T20b/3)
30
13 - S13 - Fuse 13 in fuse holder 10A - F - Brake light switch (T4y/1) 30

   

New Beetle Fitting Locations No.  801 / 19
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
23 - S223 - Fuse 23 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/27)
M1 - Left side light bulb
M21 - Left brake and tail light bulb
M33 - Front left side marker bulb
M35 - Front left turn signal and side marker bulb
M37 - Rear left side marker bulb
58l
24 - S224 - Fuse 24 in fuse holder 20A - E22 - Intermittent wiper switch (T8c/8)
J31 - Automatic intermittent wash and wipe relay (T18a/13), for headlight washer system only
X
25 - S225 - Fuse 25 in fuse holder 25A - E9 - Fresh air blower switch (T6d/2) X
26 - S226 - Fuse 26 in fuse holder 25A - E15 - Heated rear window switch (T6b/5)
Z1 - Heated rear window
X
27 - S227 - Fuse 27 in fuse holder 15A - U18 - 12 V socket -2-
U19 - 12 V socket 3, in luggage compartment
X
28 - S228 - Fuse 28 in fuse holder 15A - G6 - Fuel system pressurisation pump 87

   

New Beetle Fitting Locations No.  801 / 21
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
34 - S234 - Fuse 34 on fuse holder 10A - G40 - Hall sender, engine code BEW only, from June 2003 up to December 2006
J370 - Glow plug activation control unit, (6/87), engine code BEW only, from June 2003 up to December 2006
N18 - Exhaust gas recirculation valve, engine code BEW only, from June 2003 up to December 2006
N75 - Charge pressure control solenoid valve, engine code BEW only, from June 2003 up to December 2006
N345 - Exhaust gas recirculation cooler change-over valve, engine code BEW only, from June 2003 up to December 2006
V157 - Intake manifold flap motor, engine code BEW only, from June 2003 up to December 2006
87
35 - S235 - Fuse 35 on fuse holder 30A - U19 - 12 V socket 3, in luggage compartment, up to 06.04 30
36 - S236 - Fuse 36 on fuse holder 15A - E7 - Fog light switch (T17/2) X
37 - S237 - Fuse 37 in fuse holder 20A - J220 - Motronic control unit (T121/62)
J623 - Engine control unit (T80/15), engine code CBPA only
J248 - Diesel direct injection system control unit, (T60/35), engine code BEW from 06.03 up to 12.06
J271 - Motronic current supply relay (1/30)
J393 - Convenience system central control unit (T23/17), models with window regulator
S283 - Brake vacuum pump fuse
30

   

New Beetle Fitting Locations No.  801 / 23
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
43 - S243 - Fuse 43 in fuse holder 10A - G39 - Lambda probe, engine codes BPS, BPR,CBPA only
G130 - Lambda probe after catalytic converter, engine codes BPS, BPR, CBPA only
G465 - Centre Lambda probe for bank 1 catalytic converter, engine code BPR only
G70/G42 - Air mass meter/ Intake air temperature sender, engine codes BPS, BPR only
N80 - Activated charcoal filter solenoid valve 1, engine codes BPS, BPR, CBPA only
V144 - Fuel system diagnostic pump, engine codes BPS, BPR only
87
43 - S243 - Fuse 43 on fuse holder (engine code BEW only, 06.03 up to 12.06) 10A - F36 - Clutch pedal switch
F47-Brake pedal switch
J359 - Low heat output relay
J360 - High heat output relay
N79-Heater element for crankcase breather
87
44 - S244 - Fuse 44 on fuse holder 15A - J131 - Heated driver seat control unit (T6/4)
J132 - Heated front passenger seat control unit (T6b/4)
30

   

VW NEW BEETLE 2010 Position of fuses on fuse holder, battery, from July 2009

Position of fuses on fuse holder, battery, from July 2009
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S162 - Fuse 1 (30) in fuse holder on battery 50A - V101 - Secondary air pump motor, models with secondary air pump only
J359 - Low heat output relay, models with diesel engines, manual gearbox only
J360 - High heat output relay, models with diesel engines, manual gearbox only
30
2 - S163 - Fuse 2 (30) in fuse holder on battery 50A - J17 - Fuel pump relay (17/30)
J370 - Glow plug activation control unit, models with diesel engines only
30
3 - S164 - Fuse 3 (30) in fuse holder on battery 40A - J293 - Radiator fan control unit (T4e/1)
V7 - Radiator fan
30
4 - S176 - Fuse 4 (30) in fuse holder on battery 110A - J59 - X - contact relief relay (7/30) 30a
5 - S177 - Fuse 5 (30) in fuse holder on battery 110 A
150 A
- C - Alternator (90A)
C - Alternator (120A)
30
30
6 - S178 - Fuse 6 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47/1) 30
7 - S179 - Fuse 7 (30) in fuse holder on battery 30A - J104 - ABS control unit (T47/32) 30
8 - S180 - Fuse 8 (30) in fuse holder on battery 30A - F18 - Radiator fan thermal switch
J293 - Radiator fan control unit (T4e/3)
30

   

VW NEW BEETLE 2010 Position of fuses on fuse holder, left dash panel, from July 2009

Position of fuses on fuse holder, left dash panel, from July 2009
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
1 - S1 - Fuse 1 in fuse holder 10A - J131 - Heated driver seat control unit (T6/5)
J132 - Heated front passenger seat control unit (T6b/5)
W6 - Glove compartment light
Z20/ Z21 - Left/right washer jet heater element
X
2 - S2 - Fuse 2 in fuse holder 10A - J1 - Turn signal relay (T8d/6)
M5/ M7 - Front left/right turn signal bulb
M6/ M8 - Rear left/right turn signal bulb
X
3 - S3 - Fuse 3 in fuse holder 5A - E20 - Switches and instruments illumination regulator (T6g/3)
J5 - Fog light relay (4/86)
58
4 - S4 - Fuse 4 in fuse holder 5A - X - Number plate light (T2/1) 58
5 - S5 - Fuse 5 in fuse holder 7,5 A - E45 - Cruise control system switch (T10s/6)
E159 - Fresh air/air recirculation flap switch (T8b/5)
E231 - Exterior mirror heater button (T10/7), for mechanical window regulators only
F36 - Clutch pedal switch, (T4m/3), for manual gearbox only, engines BPS, BPR
F47 - Brake pedal switch (T4y/2)
G65 - High-pressure sender (T3e/3)
J89 - Daytime running lights change-over relay (8/86)
J293 - Radiator fan control unit (T14/9)
J502 - Tyre pressure monitor control unit (T20b/18)
T16 - 16-pin connector, self-diagnosis (T16/1)
Y2 - Digital clock (T10h/8)
Y7 - Automatic anti-dazzle interior mirror (T8q/5)
15

   

New Beetle Fitting Locations No.  801 / 27
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
14 - S14 - Fuse 14 in fuse holder 10A - J393 - Convenience system central control unit (T23/22), models with window regulator from model year 2003 30
15 - S15 - Fuse 15 in fuse holder 5A - G85 - Steering angle sender (T6p/4) for TCS/ESP
J217 - Automatic gearbox control unit (T68/45)
J285 - Control unit in dash panel insert (T32/23)
Y2 - Digital clock (T10h/10)
30
16 - S16 - Fuse 16 in fuse holder 10A - J293 - Radiator fan control unit (T14/4) 30
17 - S17 - Fuse 17 in fuse holder - - Vacant 30
18 - S18 - Fuse 18 in fuse holder 10A - J5 - Fog light relay
J285 - Control unit in dash panel insert (T32/a17)
M32-Right main beam bulb
56a
19 - S19 - Fuse 19 in fuse holder 10A - M30-Left main beam bulb 56a
20 - S20 - Fuse 20 in fuse holder 15A - M31 - Right headlight dipped beam bulb 56b
21 - S21 - Fuse 21 in fuse holder 15A - M29 - Left headlight dipped beam bulb 56b
22 - S22 - Fuse 22 in fuse holder 5A - J285 - Control unit in dash panel insert (T32/26)
M3 - Right side light bulb
M22 - Right brake and tail light bulb
M34 - Front right side marker bulb
M36 - Front right turn signal and side marker bulb
M38 - Rear right side marker bulb
58r

   

New Beetle Fitting Locations No.  801 / 29
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
29 - S229 - Fuse 29 in fuse holder 15A - J220 - Motronic control unit, (T121/21), engines with engine codes BPR and BPS only
N30/ N31/ N32/ N33/ N83 - Injector, cylinder
J623 - Engine control unit (T80/4), engine code CBPA only
30
30 - S230 - Fuse 30 in fuse holder 20A - J245 - Sliding sunroof adjustment control unit (T6l/4) 30
31 - S231 - Fuse 31 in fuse holder 20A - J217 - Automatic gearbox control unit (T52/27), (T52/28) 15
32 - S232 - Fuse 32 in fuse holder 30A - N280 - Air conditioning system compressor regulating valve
N30/ N31/ N32/ N33 - Injector, cylinders, engine code CBPA only
87
33 - S233 - Fuse 33 on fuse holder 20A - Vacant 30

   

New Beetle Fitting Locations No.  801 / 31
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
38 - S238 - Fuse 38 in fuse holder 15A - J386 - Driver door control unit (T29/19)
J387 - Front passenger door control unit (T29a/19)
J393 - Convenience system central control unit (T23/22)
30
39 - S239 - Fuse 39 in fuse holder 15A - E3 - Hazard warning light switch (T8d/8) 30
40 - S240 - Fuse 40 in fuse holder 20A - H1 - Horn or dual tone horn
J4 - Dual tone horn relay (3/30)
30
41 - S241 - Fuse 41 in fuse holder 15A - Vacant 30
42 - S242 - Fuse 42 in fuse holder 25A - R - Radio (T8/5, T8/7) 30

   

New Beetle Fitting Locations No.  801 / 32
   
No.   Current Flow Diagram designation Nominal value   Function/component Terminal
43 - S243 - Fuse 43 in fuse holder 10A - G39 - Lambda probe, engine codes BPS, BPR,CBPA only
G130 - Lambda probe after catalytic converter, engine codes BPS, BPR, CBPA only
G465 - Centre Lambda probe for bank 1 catalytic converter, engine code BPR only
G70/G42 - Air mass meter/ Intake air temperature sender, engine codes BPS, BPR only
N80 - Activated charcoal filter solenoid valve 1, engine codes BPS, BPR, CBPA only
V144 - Fuel system diagnostic pump, engine codes BPS, BPR only
87
44 - S244 - Fuse 44 on fuse holder 15A - J131 - Heated driver seat control unit (T6/4)
J132 - Heated front passenger seat control unit (T6b/4)
30