Wiring Diagram VW NEW BEETLE 2005 - Alternator - starter - fuses
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO A | Battery |
B | Starter |
C | Alternator |
C1 | Voltage regulator |
D | Ignition/starter switch |
J59 | X contact relief relay |
S163 | Fuse -2- (30), in fuse box/battery |
S176 | Fuse -4- (30), in fuse box/battery |
S177 | Fuse -5- (30), in fuse box/battery |
T4g | 4-pin connector, in engine compartment, near alternator |
T6 | 6-pin connector, brown, connector point, electronics box, in plenum chamber, left |
T10d | 10-pin connector, white, connector point, electronics box, in plenum chamber, left |
500 | Screw connection -1- (30), on relay plate |
502 | Screw connection (30a), on relay plate |
Wiring Diagram VW NEW BEETLE 2005 - Motronic control unit - fuses - ignition coils with output stages
D | Ignition/starter switch |
J220 | Motronic control unit, in plenum chamber, centre |
N127 | Ignition coil -2- with output stage |
N291 | Ignition coil -3- with output stage |
P | Spark plug connector |
Q | Spark plugs |
S229 | Fuse in fuse box |
S237 | Fuse in fuse box |
T6 | 6-pin connector, brown, coupling station, electronics box, on left in plenum chamber |
T14 | 14-pin connector, in engine compartment |
T80 | 80-pin connector |
16 | Earth point -1-, on cylinder head cover |
283 | Earth connection -2-, in engine prewiring wiring harness |
306 | Earth connection, (ignition coils), in engine prewiring wiring harness |
501 | Screw connection -2- (30), on relay plate |
A2 | Positive (+) connection (15), in dash panel wiring harness |
A32 | Positive (+) connection (30), in dash panel wiring harness |
A40 | Positive (+) connection -1- (30), in dash panel wiring harness |
A104 | Positive (+) connection -2- (15), in dash panel wiring harness |
F1 | Positive (+) connection (15), in FEI wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Motronic control unit - hall sender - ignition coils with output stages - coolant temperature sender - intake manifold temperature sender - intake manifold pressure sender
G2 | Coolant temperature sender |
G62 | Coolant temperature sender |
G71 | Intake manifold pressure sender |
G72 | Intake manifold temperature sender |
J220 | Motronic control unit, in plenum chamber, centre |
N70 | Ignition coil -1- with output stage |
N292 | Ignition coil -4- with output stage |
P | Spark plug connector |
Q | Spark plugs |
T14 | 14-pin connector, in engine compartment |
T80 | 80-pin connector |
220 | Earth connection (sender earth), in engine wiring harness |
283 | Earth connection -2-, in engine prewiring wiring harness |
306 | Earth connection, (ignition coils), in engine prewiring wiring harness |
F1 | Positive (+) connection (15), in FEI wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Motronic control unit - Hall sender - exhaust gas recirculation valve - fuses
G40 | Hall sender |
G212 | Exhaust gas recirculation potentiometer |
J220 | Motronic control unit, in plenum chamber, centre |
N18 | Exhaust gas recirculation valve |
S5 | Fuse in fuse box |
S7 | Fuse in fuse box |
T6d | 6-pin connector |
T10 | 10-pin connector, orange, connector point, electronics box, in plenum chamber, left |
T14 | 14-pin connector, in engine compartment |
T80 | 80-pin connector |
220 | Earth connection (sender earth), in engine wiring harness |
A38 | Positive (+) connection -2- (15a), in dash panel wiring harness |
D101 | Connection -1-, in engine compartment wiring harness |
D103 | Connection -3-, in engine compartment wiring harness |
** | Connection for air conditioner |
Wiring Diagram VW NEW BEETLE 2005 - Motronic control unit - knock sensor - engine speed sender - injectors
G28 | Engine speed sender |
G61 | Knock sensor |
J220 | Motronic control unit, in plenum chamber, centre |
N30 | Injector, cylinder 1 |
N31 | Injector, cylinder 2 |
N32 | Injector, cylinder 3 |
N33 | Injector, cylinder 4 |
S232 | Fuse in fuse box |
T2 | 2-pin connector, on cylinder head, left |
T3 | 3-pin connector, on engine left |
T14 | 14-pin connector, in engine compartment |
T80 | 80-pin connector |
A151 | Connection -4- (87), in dash panel wiring harness |
D95 | Connection (injectors), in engine compartment wiring harness |
D102 | Connection -2-, in engine compartment wiring harness |
D103 | Connection -3-, in engine compartment wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Motronic control unit - throttle valve control unit
G186 | Throttle valve drive (electric throttle operation) |
G187 | Throttle valve drive angle sender -1- (electric throttle operation) |
G188 | Throttle valve drive angle sender -2- (electric throttle operation) |
J104 | ABS/ABS with EDL control unit |
J220 | Motronic control unit, in plenum chamber, centre |
J338 | Throttle valve control unit |
T6i | 6-pin connector, on accelerator pedal position sender |
T10 | 10-pin connector, orange, connector point, electronics box, in plenum chamber, left |
T10d | 10-pin connector, white, connector point, electronics box, in plenum chamber, left |
T47 | 47-pin connector, on ABS with EDL/TCS/ESP control unit |
T80 | 80-pin connector |
132 | Earth connection -3-, in engine compartment wiring harness |
608 | Earth point, in plenum chamber, centre |
A121 | Connection (high bus), in dash panel wiring harness |
A122 | Connection (low bus), in dash panel wiring harness |
* | Only models with heater element (crankcase breather) |
Wiring Diagram VW NEW BEETLE 2005 - Motronic control unit - accelerator pedal position sender - lambda probe
G39 | Lambda probe |
G79 | Accelerator pedal position sender |
G185 | Accelerator pedal position sender -2- |
J220 | Motronic control unit |
T6f | 6-pin connector, vehicle underside, next to the catalytic converter left |
T6p | 6-pin connector, in engine compartment |
T10h | 10-pin connector, blue, connector point, electronics box, in plenum chamber, left |
T80 | 80-pin connector |
Z19 | Lambda probe heater |
E30 | Connection (87a), in engine wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Motronic control unit - cruise control system switch (CCS) - clutch pedal switch
E45 | Cruise control system switch |
E227 | Cruise control system (CCS) button (Set) |
F36 | Clutch pedal switch |
J220 | Motronic control unit, in plenum chamber, centre |
T7b | 7-pin connector, next to steering column |
T10d | 10-pin connector, white, coupling station, electronics box, on left in plenum chamber |
T10e | 10-pin connector, black, coupling station, electronics box, on left in plenum chamber |
T80 | 80-pin connector |
A20 | Connection (15a), in dash panel wiring harness |
* | Only models with CCS |
Wiring Diagram VW NEW BEETLE 2005 - Motronic control unit - brake light switch - lambda probe after catalyst - activated charcoal filter system solenoid valve - fuel shut-off control unit (crash)
F | Brake light switch |
F2 | Door contact switch, driver's side |
F63 | Brake pedal switch |
G130 | Lambda probe after catalyst |
J220 | Motronic control unit |
J234 | Airbag control unit |
J491 | Fuel shut-off control unit (crash) |
N80 | Activated charcoal filter system solenoid valve 1 |
S13 | Fuse in fuse box |
T4d | 4-pin connector, vehicle underside, next to the catalytic converter left |
T6 | 6-pin connector, brown, coupling station, electronics box, on left in plenum chamber |
T10 | 10-pin connector, orange, coupling station, electronics box, on left in plenum chamber |
T10e | 10-pin connector, black, coupling station, electronics box, on left in plenum chamber |
T75 | 75-pin connector, on airbag control unit |
T80 | 80-pin connector |
Z29 | Lambda probe 1 heater, after catalyst |
A13 | Connection (door contact switch), in dash panel wiring harness |
A18 | Connection (54), in dash panel wiring harness |
A20 | Connection (15a), in dash panel wiring harness |
A27 | Connection (speed signal), in dash panel wiring harness |
A125 | Connection (crash signal), in dash panel wiring harness |
E30 | Connection (87a), in engine wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Fuel pump - fuel gauge sender - coolant shortage indicator sender - heater element (crankcase breather)
G | Fuel gauge sender |
G6 | Fuel pump |
G32 | Coolant shortage indicator sender |
N79 | Heater element (crankcase breather) |
S228 | Fuse 28 in fuse box |
S234 | Fuse in fuse box |
S243 | Fuse 43 in fuse box |
T6 | 6-pin connector, brown, coupling station, electronics box, on left in plenum chamber |
T14 | 14-pin connector, in engine compartment |
42 | Earth point, next to steering column |
49 | Earth point, on steering column |
81 | Earth connection -1-, in dash panel wiring harness |
269 | Earth connection (sender earth) -1-, in dash panel wiring harness |
504 | Screw connection (87F), on relay plate |
A99 | Connection -1- (87), in dash panel wiring harness |
B147 | Positive (+) connection -2- (87), in interior wiring harness |
E30 | Connection (87a), in engine wiring harness |
* | Only models with heater element (crankcase breather) |
Wiring Diagram VW NEW BEETLE 2005 - Dash panel insert - oil pressure warning - oil level/oil temperature sender - speedometer sender - coolant temperature/coolant shortage warning lamp
F1 | Oil pressure switch |
G22 | Speedometer sender (Hall sender, on gearbox) |
G266 | Oil level/oil temperature sender |
J285 | Control unit with display in dash panel insert |
K3 | Oil pressure warning lamp |
K28 | Coolant temperature/coolant shortage warning lamp |
K38 | Oil level warning lamp |
T14 | 14-pin connector, in cable channel left in engine compartment |
T32 | 32-pin connector, blue, on dash panel insert |
T32a | 32-pin connector, green, on dash panel insert |
281 | Earth connection -1-, in engine prewiring wiring harness |
608 | Earth point, in plenum chamber, centre |
* | Only models with maintenance intermittent extension |
** | Output for signal earth |
Wiring Diagram VW NEW BEETLE 2005 - Dash panel insert - coolant temperature gauge - fuel gauge - rev. counter - speedometer - alternator warning lamp - diagnostic connector
G1 | Fuel gauge |
G3 | Coolant temperature gauge |
G5 | Rev. counter |
G21 | Speedometer |
H3 | Warning buzzer |
J285 | Control unit with display in dash panel insert |
J533 | Data bus diagnostic interface |
K2 | Alternator warning lamp |
K105 | Reserve fuel warning lamp |
T16 | 16-pin connector, diagnostic connector |
T32 | 32-pin connector, blue, on dash panel insert |
T32a | 32-pin connector, green, on dash panel insert |
A27 | Connection (speed signal), in dash panel wiring harness |
A76 | Connection (diagnosis wire K), in dash panel wiring harness |
VW NEW BEETLE 2005 Overview of relay carrier
Overview of relay carrier | | | 1 - | Relay on the 13 position additional relay carrier above the relay plate |
2 - | Relay carrier in protective housing |
q | in left engine compartment |
q | not for engine code BEW |
q | Relay positions, from model year 2002 up to model year 2005 → chapter |
q | Position of relays, from model year 2006 → chapter |
3 - | Additional relay carrier |
q | in centre plenum chamber |
q | for engine code BEW only |
New Beetle | Fitting Locations | No. 802 / 2 |
|
Relay positions - relay on relay plate |
1 - | Dual tone horn relay -J4- (53) |
2 - | X-contact relief relay -J59- (100), (213) |
4 - | Fuel pump relay -J17- (409) |
4 - | Glow plug relay -J52- (103) |
q | engine codes ALH, ATD, AXR, BSW only |
5 - | Automatic intermittent wash and wipe relay -J31- (377), (192), (389) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 3 |
|
VW NEW BEETLE 2005 Relay positions on the 13 position additional relay carrier above the relay plate
Relay positions on the 13 position additional relay carrier above the relay plate |
3 - | Starter inhibitor relay, clutch pedal switch -J434- (53) |
4 - | Fog light relay -J5- (53) |
7 - | Daytime running lights change-over relay -J89- (173) |
q | daytime running lights only |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 4 |
|
8 - | Heated exterior mirror relay -J99- (53) |
q | only models with mechanical window regulator |
9 - | Alarm horn relay -J641- |
10 - | Turn signals relay for anti-theft alarm -J237- |
10 - | Radiator fan 3rd speed relay -J135- (100) |
10 - | Secondary air pump relay -J299- (100) |
q | only petrol engines, from July 2005 |
10 - | Low heat output relay -J359- (100) |
q | engine code BEW only, from June 2003 up to December 2006 |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 5 |
|
11 - | Starter inhibitor and reversing light relay -J226- (126) |
q | only for automatic gearbox 01M |
11 - | Starter inhibitor relay -J207- (176) |
q | only for 6-speed automatic gearbox 09G, with Tiptronic |
12 - | Terminal 30 voltage supply relay -J317- (109) |
q | for engine codes BPR, BPS only |
q | models with diesel engines only |
13 - | High heat output relay -J360- (53) |
q | engine code BEW only, from June 2003 up to December 2006 |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 6 |
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VW NEW BEETLE 2005 Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005)
Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005) |
1 - | Secondary air pump relay -J299- (100) |
1 - | High heat output relay -J360- (100) |
2 - | Motronic current supply relay -J271- (458) |
2 - | Low heat output relay -J359- (53) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 7 |
|
VW NEW BEETLE 2005 Additional relay carrier, in centre plenum chamber (from June 2003 up to December 2006)Additional relay carrier, in centre plenum chamber (from June 2003 up to December 2006) | | | |
Pfeil - | Automatic glow period control unit -J179-, in centre plenum chamber | | | |
New Beetle | Fitting Locations | No. 802 / 8 |
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VW NEW BEETLE 2005 Overview of relay carrier, from July 2009
Overview of relay carrier, from July 2009 |
q | Relay positions ⇒ page 802/9 |
1 - | Relay on the 13 position additional relay carrier above the relay plate |
q | Relay positions ⇒ page 802/10 |
New Beetle | Fitting Locations | No. 802 / 9 |
|
Relay positions - relay on relay plate, from July 2009 |
1 - | Dual tone horn relay -J4- (53) |
2 - | X-contact relief relay -J59- (100) |
4 - | Fuel pump relay -J17- (409) |
4 - | Glow plug relay -J52- (103) |
5 - | Automatic intermittent wash and wipe relay -J31- (377), (192) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 10 |
|
VW NEW BEETLE 2005 Relay positions on the 13 position additional relay carrier above the relay plate
Relay positions on the 13 position additional relay carrier above the relay plate |
1 - | Starter inhibitor relay, clutch pedal switch -J434- (434) |
2 - | Rear lid remote release relay -J398- (438) |
3 - | Folding exterior mirror control unit -J351- (361) |
4 - | Starter inhibitor relay, clutch pedal switch -J434- (465) |
5 - | Fuel pump relay -J17- (449) |
6 - | Radiator fan 3rd speed relay -J135- (100) |
7 - | Daytime running lights change-over relay -J89- (173) |
q | daytime running lights only |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 11 |
|
8 - | Fuel tank flap release relay -J677- (53) |
9 - | Window regulator relay -J51- (53) |
10 - | High heat output relay -J360- (100) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 12 |
|
10 - | Starter inhibitor and reversing light relay -J226- (126) |
q | only for automatic gearbox 01M |
11 - | Terminal 30 voltage supply relay -J317- (109) |
q | for engine codes BPR, BPS only |
q | models with diesel engines only |
12 - | Low heat output relay -J359- (429) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |