Wiring Diagram VW NEW BEETLE 2005 - Alternator - starter - fuse box/battery
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO A | Battery |
B | Starter |
C | Alternator |
C1 | Voltage regulator, |
D | Ignition/starter switch |
J4 | Dual tone horn relay |
J59 | X contact relief relay |
S162 | Fuse -1- (30) in fuse box/battery |
S163 | Fuse -2- (30) in fuse box/battery |
S176 | Fuse -4- (30), in fuse box/battery |
S177 | Fuse -5- (30), in fuse box/battery |
T4g | 4-pin connector, in engine compartment, near alternator |
T6 | 6-pin connector, brown, coupling station electronics box, on left in plenum chamber |
42 | Earth point, next to steering column |
81 | Earth connection -1-, in dash panel wiring harness |
500 | Screw connection -1- (30), on relay plate |
502 | Screw connection -1- (30a), on relay plate |
Wiring Diagram VW NEW BEETLE 2005 - Fuses - glow plugs (engine) - voltage supply relay - diesel direct injection system control unit
D | Ignition/starter switch |
J248 | Diesel direct injection system control unit |
J317 | Terminal 30 voltage supply relay |
Q6 | Glow plugs (engine) |
S229 | Fuse in fuse box |
S237 | Fuse in fuse box |
T2e | 2-pin connector, in engine compartment |
T6 | 6-pin connector, brown, coupling station electronics box, on left in plenum chamber |
T10h | 10-pin connector, blue, coupling station electronics box, on left in plenum chamber |
T14 | 14-pin connector, in engine compartment |
T121 | 121-pin connector |
501 | Screw connection -2- (30), on relay plate |
504 | Screw connection -1- (87), on relay plate |
A2 | Positive (+) connection (15), in dash panel wiring harness |
A32 | Positive (+) connection (30), in dash panel wiring harness |
A40 | Positive (+) connection -1- (30), in instruments wiring harness |
A80 | Connection -1- (X), in dash panel wiring harness |
A104 | Positive (+) connection -2- (15), in dash panel wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Kick-down switch - idling switch - accelerator pedal position sender - engine speed sender - diesel direct injection system control unit
F8 | Kickdown switch |
F60 | Idling switch |
G28 | Engine speed sender |
G79 | Accelerator pedal position sender |
J52 | Glow plug relay |
J248 | Diesel direct injection system control unit |
J52 | Glow plug relay |
T3b | 3-pin connector, grey, on engine front |
T6 | 6-pin connector, brown, coupling station electronics box, on left in plenum chamber |
T6i | 6-pin connector, on accelerator pedal position sender |
T10h | 10-pin connector, blue, coupling station electronics box, on left in plenum chamber |
T121 | 121-pin connector |
200 | Earth connection (screening), in engine compartment wiring harness |
D74 | Connection (86), in engine compartment wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Coolant temperature sender - intake manifold pressure sender - intake manifold temperature sender - heater element (crankcase breather) - diesel direct injection system control unit
G2 | Coolant temperature sender |
G62 | Coolant temperature sender |
G71 | Intake manifold pressure sender |
G72 | Intake manifold temperature sender |
J248 | Diesel direct injection system control unit |
N79 | Heater element (crankcase breather) |
T2b | 2-pin connector, in engine compartment |
T10 | 10-pin connector, orange, coupling station electronics box, on left in plenum chamber |
T10d | 10-pin connector, white, coupling station electronics box, on left in plenum chamber |
T10h | 10-pin connector, blue, coupling station electronics box, on left in plenum chamber |
T14 | 14-pin connector, in engine compartment |
T121 | 121-pin connector |
132 | Earth connection -3-, in engine compartment wiring harness |
609 | Earth point, on right in plenum chamber |
* | Connection relay for air conditioner/ radiator fan relay connection |
** | Connection for air conditioner |
*** | Only models with heater element (crankcase breather) |
**** | Applicable from model year 2005 |
Wiring Diagram VW NEW BEETLE 2005 - Simos control unit - Hall sender - exhaust gas recirculation potentiometer - exhaust gas recirculation valve - intake manifold change-over valve
J104 | ABS with EDL control unit |
J248 | Diesel direct injection system control unit |
T10 | 10-pin connector, orange, coupling station electronics box, on left in plenum chamber |
T10d | 10-pin connector, white, coupling station electronics box, on left in plenum chamber |
T47 | 47-pin connector, ABS with EDL/TCS/ESP control unit |
T121 | 121-pin connector |
A121 | Connection (high bus), in dash panel wiring harness |
A122 | Connection (low bus), in dash panel wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Hall sender - unit injector solenoid valve - diesel direct injection system control unit
G40 | Hall sender |
J248 | Diesel direct injection system control unit |
N240 | Unit injector solenoid valve, No. 1 cyl. |
N241 | Unit injector solenoid valve, No. 2 cyl. |
N242 | Unit injector solenoid valve, No. 3 cyl. |
N243 | Unit injector solenoid valve, No. 4 cyl. |
T3e | 3-pin connector, black, on engine front |
T8u | 8-pin connector, in engine compartment |
T121 | 121-pin connector |
D101 | Connection -1-, in engine compartment wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Air mass meter - fuel temperature sender - solenoid valves - diesel direct injection system control unit
G70 | Air mass meter |
G81 | Fuel temperature sender |
J248 | Diesel direct injection system control unit |
N18 | Exhaust gas recirculation valve |
N75 | Charge pressure control solenoid valve |
N239 | Intake manifold flap changeover valve |
T6o | 6-pin connector, in engine compartment |
T10d | 10-pin connector, white, coupling station electronics box, on left in plenum chamber |
T121 | 121-pin connector |
E30 | Connection (87a), in engine wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Clutch pedal switch - cruise control system switch - diesel direct injection system control unit
E45 | Cruise control system switch |
E227 | Cruise control system (CCS) button (Set) |
F36 | Clutch pedal switch for warning buzzer |
J248 | Diesel direct injection system control unit |
T7b | 7-pin connector, next to steering column |
T10 | 10-pin connector, orange, coupling station electronics box, on left in plenum chamber |
T10d | 10-pin connector, white, coupling station electronics box, on left in plenum chamber |
T10e | 10-pin connector, black, coupling station electronics box, on left in plenum chamber |
T121 | 121-pin connector |
A27 | Connection (vehicle speed signal), in dash panel wiring harness |
A100 | Connection -2- (87), in dash panel wiring harness |
* | Only models with cruise control system |
Wiring Diagram VW NEW BEETLE 2005 - Brake light switch - coolant heating elements - diesel direct injection system control unit
F | Brake light switch |
F47 | Cruise control system brake pedal switch (diesel direct injection system) |
J248 | Diesel direct injection system control unit |
J359 | Low heat output relay |
J360 | High heat output relay |
QQ7 | Glow plugs (radiator fan) |
S13 | Fuse in fuse box/relay plate |
T6 | 6-pin connector, brown, coupling station electronics box, on left in plenum chamber |
T10d | 10-pin connector, white, coupling station electronics box, on left in plenum chamber |
T10e | 10-pin connector, black, coupling station electronics box, on left in plenum chamber |
T121 | 121-pin connector |
A18 | Connection (54), in dash panel wiring harness |
A100 | Connection -2- (87), in dash panel wiring harness |
D50 | Positive (+) connection (30), in engine compartment wiring harness |
D98 | Connection (glow plugs), in engine compartment wiring harness |
L32 | Connection -1-, in heater unit wiring harness |
* | Applicable from model year 2004 |
** | Only models with heat output for radiator |
Wiring Diagram VW NEW BEETLE 2005 - Fuses - fuel pump - coolant shortage indicator sender
G | Fuel gauge sender |
G6 | Fuel pump (pre-supply pump) |
G32 | Coolant shortage indicator sender |
J17 | Fuel pump relay |
S228 | Fuse in fuse box |
S232 | Fuse in fuse box |
S234 | Fuse in fuse box |
S243 | Fuse in fuse box |
T6 | 6-pin connector, brown, coupling station electronics box, on left in plenum chamber |
T14 | 14-pin connector, in engine compartment |
42 | Earth point, next to steering column |
81 | Earth connection -1-, in dash panel wiring harness |
269 | Earth connection (sender earth) -1-, in dash panel wiring harness |
A101 | Connection -3- (87), in dash panel wiring harness |
A151 | Connection -4- (87), in dash panel wiring harness |
A152 | Connection -5- (87), in dash panel wiring harness |
B147 | Positive (+) connection -2- (87), in interior wiring harness |
* | Applicable from model year 2004 |
Wiring Diagram VW NEW BEETLE 2005 - Oil pressure switch - speedometer sender - oil level/oil temperature sender - fuses - control unit with display in dash panel insert
F1 | Oil pressure switch |
G22 | Speedometer sender (Hall sender, on gearbox) |
G266 | Oil level/oil temperature sender |
J285 | Control unit with display in dash panel insert |
K3 | Oil pressure warning lamp |
K38 | Oil level warning lamp |
S5 | Fuse in fuse box/relay plate |
S7 | Fuse in fuse box/relay plate |
T14 | 14-pin connector, in engine compartment |
T32 | 32-pin connector, blue, on dash panel insert |
T32a | 26-pin connector, green, on dash panel insert |
608 | Earth point, in plenum chamber, centre |
A20 | Connection (15a), in dash panel wiring harness |
A38 | Positive (+) connection -2- (15a), in dash panel wiring harness |
* | Only models with maintenance intermittent extension |
Wiring Diagram VW NEW BEETLE 2005 - Fuel gauge - coolant temperature gauge - speedometer - control unit with display in dash panel insert
G1 | Fuel gauge |
G3 | Coolant temperature gauge |
G5 | Rev. counter |
G21 | Speedometer |
J285 | Control unit with display in dash panel insert |
J533 | Data bus diagnostic interface |
K2 | Alternator warning lamp |
K28 | Coolant temperature/coolant shortage warning lamp |
K29 | Glow period warning lamp |
K105 | Reserve fuel warning lamp |
T16 | 16-pin connector, diagnostic connector |
T32 | 32-pin connector, blue, on dash panel insert |
T32a | 26-pin connector, green, on dash panel insert |
A27 | Connection (vehicle speed signal), in dash panel wiring harness |
A76 | Connection (diagnosis wire K), in dash panel wiring harness |
* | Output for signal earth |
VW NEW BEETLE 2005 Overview of relay carrier
Overview of relay carrier | | | 1 - | Relay on the 13 position additional relay carrier above the relay plate |
2 - | Relay carrier in protective housing |
q | in left engine compartment |
q | not for engine code BEW |
q | Relay positions, from model year 2002 up to model year 2005 → chapter |
q | Position of relays, from model year 2006 → chapter |
3 - | Additional relay carrier |
q | in centre plenum chamber |
q | for engine code BEW only |
New Beetle | Fitting Locations | No. 802 / 2 |
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Relay positions - relay on relay plate |
1 - | Dual tone horn relay -J4- (53) |
2 - | X-contact relief relay -J59- (100), (213) |
4 - | Fuel pump relay -J17- (409) |
4 - | Glow plug relay -J52- (103) |
q | engine codes ALH, ATD, AXR, BSW only |
5 - | Automatic intermittent wash and wipe relay -J31- (377), (192), (389) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 3 |
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VW NEW BEETLE 2005 Relay positions on the 13 position additional relay carrier above the relay plate
Relay positions on the 13 position additional relay carrier above the relay plate |
3 - | Starter inhibitor relay, clutch pedal switch -J434- (53) |
4 - | Fog light relay -J5- (53) |
7 - | Daytime running lights change-over relay -J89- (173) |
q | daytime running lights only |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 4 |
|
8 - | Heated exterior mirror relay -J99- (53) |
q | only models with mechanical window regulator |
9 - | Alarm horn relay -J641- |
10 - | Turn signals relay for anti-theft alarm -J237- |
10 - | Radiator fan 3rd speed relay -J135- (100) |
10 - | Secondary air pump relay -J299- (100) |
q | only petrol engines, from July 2005 |
10 - | Low heat output relay -J359- (100) |
q | engine code BEW only, from June 2003 up to December 2006 |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 5 |
|
11 - | Starter inhibitor and reversing light relay -J226- (126) |
q | only for automatic gearbox 01M |
11 - | Starter inhibitor relay -J207- (176) |
q | only for 6-speed automatic gearbox 09G, with Tiptronic |
12 - | Terminal 30 voltage supply relay -J317- (109) |
q | for engine codes BPR, BPS only |
q | models with diesel engines only |
13 - | High heat output relay -J360- (53) |
q | engine code BEW only, from June 2003 up to December 2006 |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 6 |
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VW NEW BEETLE 2005 Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005)
Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005) |
1 - | Secondary air pump relay -J299- (100) |
1 - | High heat output relay -J360- (100) |
2 - | Motronic current supply relay -J271- (458) |
2 - | Low heat output relay -J359- (53) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 7 |
|
VW NEW BEETLE 2005 Additional relay carrier, in centre plenum chamber (from June 2003 up to December 2006)Additional relay carrier, in centre plenum chamber (from June 2003 up to December 2006) | | | |
Pfeil - | Automatic glow period control unit -J179-, in centre plenum chamber | | | |
New Beetle | Fitting Locations | No. 802 / 8 |
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VW NEW BEETLE 2005 Overview of relay carrier, from July 2009
Overview of relay carrier, from July 2009 |
q | Relay positions ⇒ page 802/9 |
1 - | Relay on the 13 position additional relay carrier above the relay plate |
q | Relay positions ⇒ page 802/10 |
New Beetle | Fitting Locations | No. 802 / 9 |
|
Relay positions - relay on relay plate, from July 2009 |
1 - | Dual tone horn relay -J4- (53) |
2 - | X-contact relief relay -J59- (100) |
4 - | Fuel pump relay -J17- (409) |
4 - | Glow plug relay -J52- (103) |
5 - | Automatic intermittent wash and wipe relay -J31- (377), (192) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 10 |
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VW NEW BEETLE 2005 Relay positions on the 13 position additional relay carrier above the relay plate
Relay positions on the 13 position additional relay carrier above the relay plate |
1 - | Starter inhibitor relay, clutch pedal switch -J434- (434) |
2 - | Rear lid remote release relay -J398- (438) |
3 - | Folding exterior mirror control unit -J351- (361) |
4 - | Starter inhibitor relay, clutch pedal switch -J434- (465) |
5 - | Fuel pump relay -J17- (449) |
6 - | Radiator fan 3rd speed relay -J135- (100) |
7 - | Daytime running lights change-over relay -J89- (173) |
q | daytime running lights only |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 11 |
|
8 - | Fuel tank flap release relay -J677- (53) |
9 - | Window regulator relay -J51- (53) |
10 - | High heat output relay -J360- (100) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 12 |
|
10 - | Starter inhibitor and reversing light relay -J226- (126) |
q | only for automatic gearbox 01M |
11 - | Terminal 30 voltage supply relay -J317- (109) |
q | for engine codes BPR, BPS only |
q | models with diesel engines only |
12 - | Low heat output relay -J359- (429) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |