Wiring Diagram VW NEW BEETLE 2005 - Alternator - starter - fuses
A | Battery |
B | Starter |
C | Alternator |
C1 | Voltage regulator |
D | Ignition/starter switch |
J59 | X contact relief relay |
S162 | Fuse -1- (30), in fuse box/battery |
S163 | Fuse -2- (30), in fuse box/battery |
S176 | Fuse -4- (30), in fuse box/battery |
S177 | Fuse -5- (30), in fuse box/battery |
T4g | 4-pin connector, in engine compartment, near alternator |
T6 | 6-pin connector, brown, coupling station, electronics box, on left in plenum chamber |
500 | Screw connection -1- (30), on relay plate |
501 | Screw connection -2- (30), on relay plate |
502 | Screw connection -1- (30a), on relay plate |
A32 | Positive (+) connection (30), in dash panel wiring harness |
A40 | Positive (+) connection -1- (30), in dash panel wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Diesel direct injection system control unit - kick–down switch - idling switch - accelerator pedal position sender - glow plugs – engine - fuse
D | Ignition/starter switch |
F8 | Kick-down switch |
F60 | Idling switch |
G79 | Accelerator pedal position sender |
J52 | Glow plug relay |
J248 | Diesel direct injection system control unit |
Q6 | Glow plugs - (engine) |
S229 | Fuse in fuse box |
T2e | 2-pin connector, in engine compartment |
T6 | 6-pin connector, brown, coupling station, electronics box, on left in plenum chamber |
T6p | 6-pin connector, in engine compartment |
T10h | 10-pin connector, blue, coupling station, electronics box, on left in plenum chamber |
T14 | 14-pin connector, in engine compartment |
T121 | 121-pin connector |
504 | Screw connection -1- (87), on relay plate |
A2 | Positive (+) connection (15), in dash panel wiring harness |
A104 | Positive (+) connection -2- (15), in dash panel wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Diesel direct injection system control unit - coolant temperature sender - air mass meter - engine speed sender - intake manifold pressure sender - intake manifold temperature sender
G2 | Coolant temperature sender |
G28 | Engine speed sender |
G62 | Coolant temperature sender |
G70 | Air mass meter |
G71 | Intake manifold pressure sender |
G72 | Intake manifold temperature sender |
J217 | Automatic gearbox control unit |
J248 | Diesel direct injection system control unit |
T3a | 3-pin connector, on engine front |
T10 | 10-pin connector, orange, coupling station, electronics box, on left in plenum chamber |
T10d | 10-pin connector, white, coupling station, electronics box, on left in plenum chamber |
T10h | 10-pin connector, blue, coupling station, electronics box, on left in plenum chamber |
T14 | 14-pin connector, in engine compartment |
T68 | 68-pin connector, on automatic gearbox control unit |
T121 | 121-pin connector |
200 | Earth connection (sender earth), in engine wiring harness |
* | Connection relay for air conditioner |
** | Connection for air conditioner |
Only models with automatic gearbox |
Wiring Diagram VW NEW BEETLE 2005 - Diesel direct injection system control unit - needle lift sender - fuel temperature sender - modulating piston movement sender - metering adjuster
G80 | Needle lift sender |
G81 | Fuel temperature sender |
G149 | Modulating piston movement sender |
J104 | ABS with EDL control unit |
J217 | Automatic gearbox control unit |
J248 | Diesel direct injection system control unit |
N146 | Metering adjuster |
T2a | 2-pin connector, on engine front |
T10d | 10-pin connector, white, coupling station, electronics box, on left in plenum chamber |
T10f | 10-pin connector, on engine front |
T68 | 68-pin connector, on automatic gearbox control unit |
T121 | 121-pin connector |
200 | Earth connection (sender earth), in engine wiring harness |
A121 | Connection (high bus), in dash panel wiring harness |
A122 | Connection (low bus), in dash panel wiring harness |
F25 | Connection -1-, in diesel direct injection system wiring harness |
* | Only models with automatic gearbox |
Wiring Diagram VW NEW BEETLE 2005 - Diesel direct injection system control unit - intake manifold flap change–over valve - exhaust gas recirculation valve - charge pressure control solenoid valve - commencement of injection valve - voltage supply relay
J248 | Diesel direct injection system control unit |
J317 | Terminal 30 voltage supply relay |
N18 | Exhaust gas recirculation valve |
N75 | Charge pressure control solenoid valve |
N108 | Commencement of injection valve |
N109 | Fuel shut-off valve |
N239 | Intake manifold flap change-over valve |
S234 | Fuse in fuse box |
T6 | 6-pin connector, brown, coupling station, electronics box, on left in plenum chamber |
T10 | 10-pin connector, orange, coupling station, electronics box, on left in plenum chamber |
T10f | 10-pin connector, on engine front |
T10h | 10-pin connector, blue, coupling station, electronics box, on left in plenum chamber |
T14 | 14-pin connector, in engine compartment |
T121 | 121-pin connector |
B147 | Positive (+) connection -2- (87), in interior wiring harness |
E30 | Connection (87a), in engine wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Diesel direct injection system control unit - fuse - cruise control system switch (CCS)
D | Ignition/starter switch |
E45 | Cruise control system switch |
E227 | Cruise control system (CCS) button (Set) |
J248 | Diesel direct injection system control unit |
S237 | Fuse in fuse box |
T7b | 7-pin connector, next to steering column |
T10e | 10-pin connector, black, coupling station, electronics box, on left in plenum chamber |
T14 | 14-pin connector, in engine compartment |
T121 | 121-pin connector |
A80 | Connection -1- (X), in dash panel wiring harness |
* | Only models with CCS |
Wiring Diagram VW NEW BEETLE 2005 - Diesel direct injection system control unit - clutch pedal switch - brake light switch
F | Brake light switch |
F36 | Clutch pedal switch |
F47 | Cruise control system brake pedal switch (diesel direct injection system) |
J248 | Diesel direct injection system control unit |
M9 | Brake light bulb, left |
M10 | Brake light bulb, right |
M25 | High level brake light bulb |
S13 | Fuse in fuse box/relay plate |
T10d | 10-pin connector, white, coupling station, electronics box, on left in plenum chamber |
T10e | 10-pin connector, black, coupling station, electronics box, on left in plenum chamber |
T121 | 121-pin connector |
A18 | Connection (54), in dash panel wiring harness |
A100 | Connection -2- (87), in dash panel wiring harness |
Only manual gearbox |
Wiring Diagram VW NEW BEETLE 2005 - Diesel direct injection system control unit - heater element (crankcase breather) - coolant heater element
J248 | Diesel direct injection system control unit |
J359 | Low heat output relay |
J360 | High heat output relay |
N79 | Heater element (crankcase breather) |
Q7 | Coolant heating elements |
T6 | 6-pin connector, brown, coupling station, electronics box, on left in plenum chamber |
T10 | 10-pin connector, orange, coupling station, electronics box, on left in plenum chamber |
T121 | 121-pin connector |
156 | Earth connection, in diesel direct injection wiring harness |
608 | Earth point, in centre of plenum chamber |
A27 | Connection (speed signal), in dash panel wiring harness |
D50 | Positive (+) connection (30), in engine compartment wiring harness |
D74 | Connection (86), in engine compartment wiring harness |
D98 | Connection (glow plugs), in engine compartment wiring harness |
L32 | Connection -1-, in heater wiring harness |
* | Only models with manual gearbox and heater for radiator |
** | In the relay and fuse boxes, in engine compartment left side (control number 100) |
*** | In the relay and fuse boxes, in engine compartment left side (control number 429) |
**** | Only models with heater element (crankcase breather) |
Wiring Diagram VW NEW BEETLE 2005 - Fuel gauge sender - coolant shortage indicator sender - fuses
G | Fuel gauge sender |
G32 | Coolant shortage indicator sender |
S5 | Fuse in fuse box/relay plate |
S7 | Fuse in fuse box/relay plate |
S232 | Fuse in fuse box |
S243 | Fuse in fuse box |
T6 | 6-pin connector, brown, coupling station, electronics box, on left in plenum chamber |
T14 | 14-pin connector, in engine compartment |
269 | Earth connection (sender earth) -1-, in dash panel wiring harness |
A20 | Connection (15a), in dash panel wiring harness |
A101 | Connection -3- (87), in dash panel wiring harness |
A151 | Connection -4- (87), in dash panel wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Oil pressure switch - speedometer sender - control unit with display in dash panel insert
F1 | Oil pressure switch |
G22 | Speedometer sender (Hall sender, on gearbox) |
H11 | Oil pressure warning buzzer |
J285 | Control unit with display in dash panel insert |
K2 | Alternator warning lamp |
K3 | Oil pressure warning lamp |
K28 | Coolant temperature/coolant shortage warning lamp |
K29 | Glow period warning lamp |
T14 | 14-pin connector, in engine compartment |
T32 | 32-pin connector, blue, on dash panel insert |
608 | Earth point, in centre of plenum chamber |
A38 | Positive (+) connection -2- (15a), in dash panel wiring harness |
* | Output for signal earth |
Wiring Diagram VW NEW BEETLE 2005 - Coolant temperature gauge - fuel gauge - speedometer - diagnostic connector - warning lamps - oil level/oil temperature sender
G1 | Fuel gauge |
G3 | Coolant temperature gauge |
G21 | Speedometer |
G266 | Oil level/oil temperature sender |
J285 | Control unit with display in dash panel insert |
J533 | Data bus diagnostic interface |
K38 | Oil level warning lamp |
K105 | Reserve fuel warning lamp |
T14 | 14-pin connector, in engine compartment |
T16 | 16-pin connector, diagnostic connector |
T32 | 32-pin connector, blue, on dash panel insert |
T32a | 32-pin connector, green, on dash panel insert |
608 | Earth point, in centre of plenum chamber |
A27 | Connection (speed signal), in dash panel wiring harness |
A76 | Connection (diagnosis wire K), in dash panel wiring harness |
VW NEW BEETLE 2005 Overview of relay carrier
1 - | Relay on relay plate |
q | In driver footwell |
q | Relay positions → chapter |
1 - | Relay on the 13 position additional relay carrier above the relay plate |
q | In driver footwell |
q | Relay positions → chapter |
2 - | Relay carrier in protective housing |
q | in left engine compartment |
q | not for engine code BEW |
q | Relay positions, from model year 2002 up to model year 2005 → chapter |
q | Position of relays, from model year 2006 → chapter |
3 - | Additional relay carrier |
q | in centre plenum chamber |
q | for engine code BEW only |
q | Location → chapter |
New Beetle | Fitting Locations | No. 802 / 2 |
Relay positions - relay on relay plate |
1 - | Dual tone horn relay -J4- (53) |
2 - | X-contact relief relay -J59- (100), (213) |
3 - | Vacant |
4 - | Fuel pump relay -J17- (409) |
4 - | Glow plug relay -J52- (103) |
q | engine codes ALH, ATD, AXR, BSW only |
5 - | Automatic intermittent wash and wipe relay -J31- (377), (192), (389) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 3 |
Relay positions on the 13 position additional relay carrier above the relay plate |
1 - | Vacant |
2 - | Vacant |
3 - | Starter inhibitor relay, clutch pedal switch -J434- (53) |
q | only manual gearbox |
4 - | Fog light relay -J5- (53) |
5 - | Vacant |
6 - | Vacant |
7 - | Daytime running lights change-over relay -J89- (173) |
q | daytime running lights only |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 4 |
8 - | Heated exterior mirror relay -J99- (53) |
q | American markets only |
q | only models with mechanical window regulator |
9 - | Alarm horn relay -J641- |
q | for telematics only |
10 - | Turn signals relay for anti-theft alarm -J237- |
q | for telematics only |
10 - | Radiator fan 3rd speed relay -J135- (100) |
q | only 1.8 l-engine |
10 - | Secondary air pump relay -J299- (100) |
q | only petrol engines, from July 2005 |
10 - | Low heat output relay -J359- (100) |
q | engine code BEW only, from June 2003 up to December 2006 |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 5 |
11 - | Starter inhibitor and reversing light relay -J226- (126) |
q | only for automatic gearbox 01M |
11 - | Starter inhibitor relay -J207- (176) |
q | from model year 2005 |
q | only for 6-speed automatic gearbox 09G, with Tiptronic |
12 - | Terminal 30 voltage supply relay -J317- (109) |
q | for engine codes BPR, BPS only |
q | models with diesel engines only |
13 - | High heat output relay -J360- (53) |
q | engine code BEW only, from June 2003 up to December 2006 |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 6 |
1 - | Secondary air pump relay -J299- (100) |
q | petrol engines only |
1 - | High heat output relay -J360- (100) |
q | diesel engines only |
2 - | Motronic current supply relay -J271- (458) |
q | petrol engines only |
2 - | Low heat output relay -J359- (53) |
q | diesel engines only |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 7 |
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New Beetle | Fitting Locations | No. 802 / 8 |
Overview of relay carrier, from July 2009 |
1 - | Relay on relay plate |
q | In driver footwell |
q | Relay positions ⇒ page 802/9 |
1 - | Relay on the 13 position additional relay carrier above the relay plate |
q | In driver footwell |
q | Relay positions ⇒ page 802/10 |
New Beetle | Fitting Locations | No. 802 / 9 |
Relay positions - relay on relay plate, from July 2009 |
1 - | Dual tone horn relay -J4- (53) |
2 - | X-contact relief relay -J59- (100) |
3 - | Vacant |
4 - | Fuel pump relay -J17- (409) |
4 - | Glow plug relay -J52- (103) |
5 - | Automatic intermittent wash and wipe relay -J31- (377), (192) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 10 |
Relay positions on the 13 position additional relay carrier above the relay plate |
1 - | Starter inhibitor relay, clutch pedal switch -J434- (434) |
2 - | Rear lid remote release relay -J398- (438) |
3 - | Folding exterior mirror control unit -J351- (361) |
4 - | Starter inhibitor relay, clutch pedal switch -J434- (465) |
5 - | Fuel pump relay -J17- (449) |
6 - | Radiator fan 3rd speed relay -J135- (100) |
7 - | Daytime running lights change-over relay -J89- (173) |
q | daytime running lights only |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 11 |
8 - | Fuel tank flap release relay -J677- (53) |
9 - | Window regulator relay -J51- (53) |
10 - | High heat output relay -J360- (100) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 12 |
10 - | Starter inhibitor and reversing light relay -J226- (126) |
q | only for automatic gearbox 01M |
11 - | Terminal 30 voltage supply relay -J317- (109) |
q | for engine codes BPR, BPS only |
q | models with diesel engines only |
12 - | Low heat output relay -J359- (429) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |