Wiring Diagram VW NEW BEETLE 2005 - Battery - Starter - Alternator - X-contact relief relay
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Automotive Electricians Portal FZCO Wiring Diagram VW NEW BEETLE 2005 - Current supply relay for Simos control unit
J363 | Current supply relay for Simos control unit |
S5 | Fuse 5 in fuse holder |
S7 | Fuse 7 in fuse holder |
S229 | Fuse 29 in fuse holder |
S237 | Fuse 37 in fuse holder |
T6k | 6-pin connector |
T14 | 14-pin connector |
501 | Threaded connection 2 (30), on relay plate |
A2 | Positive connection (15), in dash panel wiring harness |
A32 | Positive connection (30), in dash panel wiring harness |
A40 | Positive connection 1 (30), in dash panel wiring harness |
A104 | Positive connection 2 (15), in dash panel wiring harness |
D51 | Positive connection 1 (15), in engine compartment wiring harness |
* | According to equipment |
*2 | Only models with automatic gearbox, signal output |
Wiring Diagram VW NEW BEETLE 2005 - Throttle valve module - Simos control unit - Ignition transformer
G69 | Throttle valve potentiometer |
G88 | Throttle valve module potentiometer |
J338 | Throttle valve module |
J361 | Simos control unit |
N152 | Ignition transformer |
P | Spark plug connector |
Q | Spark plugs |
T4j | 4-pin connector |
T121 | 121-pin connector |
V60 | Throttle valve module |
D51 | Positive connection 1 (15), in engine compartment wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Power assisted steering pressure switch - Engine speed sender - Knock sensor 1 - Coolant temperature sender - Simos control unit
F88 | Power assisted steering pressure switch |
G2 | Coolant temperature display sender |
G28 | Engine speed sender |
G61 | Knock sensor 1 |
G62 | Coolant temperature sender |
J361 | Simos control unit |
T2f | 2-pin connector |
T3b | 3-pin connector |
T14 | 14-pin connector |
T121 | 121-pin connector |
Wiring Diagram VW NEW BEETLE 2005 - Hall sender - Exhaust gas recirculation potentiometer - Automatic gearbox control unit - Simos control unit - Exhaust gas recirculation valve - Variable intake manifold changeover valve
G40 | Hall sender |
G212 | Exhaust gas recirculation potentiometer |
J217 | Automatic gearbox control unit |
J361 | Simos control unit |
N18 | Exhaust gas recirculation valve |
N156 | Variable intake manifold changeover valve |
T2a | 2-pin connector |
T3c | 3-pin connector |
T6k | 6-pin connector |
T10d | 10-pin connector |
T68 | 68-pin connector |
T121 | 121-pin connector |
* | Only models with automatic gearbox, signal output |
*2 | Connection for air conditioning system |
Wiring Diagram VW NEW BEETLE 2005 - Secondary air pump relay - Vacuum pump relay - Simos control unit - Secondary air pump motor - Vacuum pump for brakes
J299 | Secondary air pump relay |
J318 | Vacuum pump relay |
J361 | Simos control unit |
S283 | Brake vacuum pump fuse |
T6m | 6-pin connector |
T6n | 6-pin connector |
T10d | 10-pin connector |
T121 | 121-pin connector |
V101 | Secondary air pump motor |
V192 | Vacuum pump for brakes |
132 | Earth connection 3, in engine compartment wiring harness |
607 | Earth point, on left in plenum chamber |
609 | Earth point, on right in plenum chamber |
D101 | Connection 1 in engine compartment wiring harness |
E30 | Connection (87a), in engine wiring harness |
* | Only right-hand drive models |
*2 | Only left-hand drive models |
*3 | According to equipment |
*4 | Only models with automatic gearbox, signal output |
*5 | Only models with crankcase breather heater element |
Wiring Diagram VW NEW BEETLE 2005 - Simos control unit - Injector - cylinder 1 - Injector - cylinder 2 - Injector - cylinder 3 - Injector - cylinder 4
J361 | Simos control unit |
N30 | Injector, cylinder 1 |
N31 | Injector, cylinder 2 |
N32 | Injector, cylinder 3 |
N33 | Injector, cylinder 4 |
S232 | Fuse 32 in fuse holder |
T10d | 10-pin connector |
T14 | 14-pin connector |
T121 | 121-pin connector |
A151 | Connection 4 (87) in dash panel wiring harness |
D95 | Connection (injectors), in engine compartment wiring harness |
E30 | Connection (87a), in engine wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Lambda probe - Throttle valve drive angle sender 1 for electric throttle - Throttle valve drive angle sender 2 for electric throttle - Simos control unit - Lambda probe heater
G39 | Lambda probe |
G187 | Throttle valve drive angle sender 1 for electric throttle |
G188 | Throttle valve drive angle sender 2 for electric throttle |
J217 | Automatic gearbox control unit |
J361 | Simos control unit |
T6b | 6-pin connector |
T6l | 6-pin connector |
T10d | 10-pin connector |
T10h | 10-pin connector |
T68 | 68-pin connector |
T121 | 121-pin connector |
Z19 | Lambda probe heater |
A121 | Connection (high bus), in dash panel wiring harness |
A122 | Connection (low bus), in dash panel wiring harness |
E30 | Connection (87a), in engine wiring harness |
* | Only models with automatic gearbox, signal output |
Wiring Diagram VW NEW BEETLE 2005 - Cruise control system switch - Clutch pedal switch - Simos control unit
E45 | Cruise control system switch |
E227 | Cruise control system (CCS) SET button |
F36 | Clutch pedal switch |
J361 | Simos control unit |
T7b | 7-pin connector |
T10e | 10-pin connector |
T121 | 121-pin connector |
A20 | Positive connection (15a), in dash panel wiring harness |
E30 | Connection (87a), in engine wiring harness |
* | Only models with cruise control system (CCS) |
*2 | Only models with manual gearbox |
Wiring Diagram VW NEW BEETLE 2005 - Brake pedal switch - Simos control unit - Left brake light bulb - Right brake light bulb - High-level brake light bulb
F | Brake light switch |
F47 | Brake pedal switch |
J361 | Simos control unit |
M9 | Left brake light bulb |
M10 | Right brake light bulb |
M25 | High-level brake light bulb |
S13 | Fuse 13 in fuse holder |
T10d | 10-pin connector |
T10e | 10-pin connector |
T121 | 121-pin connector |
A18 | Connection (54), in dash panel wiring harness |
A20 | Positive connection (15a), in dash panel wiring harness |
E30 | Connection (87a), in engine wiring harness |
* | Only models with manual gearbox |
Wiring Diagram VW NEW BEETLE 2005 - Driver door contact switch - Air mass meter - Lambda probe after catalytic converter - Simos control unit - Module monitor control unit for batteries - Activated charcoal filter solenoid valve 1 - Lambda probe 1 heater after catalytic converter
F2 | Driver door contact switch |
G70 | Air mass meter |
G130 | Lambda probe after catalytic converter |
J361 | Simos control unit |
J497 | Module monitor control unit for batteries |
N80 | Activated charcoal filter solenoid valve 1 |
T4d | 4-pin connector |
T6 | 6-pin connector |
T10 | 10-pin connector |
T121 | 121-pin connector |
Z29 | Lambda probe 1 heater after catalytic converter |
A13 | Connection (door contact switch), in dash panel wiring harness |
A27 | Connection (speed signal), in dash panel wiring harness |
E30 | Connection (87a), in engine wiring harness |
Wiring Diagram VW NEW BEETLE 2005 - Fuel gauge sender - Fuel system pressurisation pump - Coolant shortage indicator sender - Heater element for crankcase breather
G | Fuel gauge sender |
G6 | Fuel system pressurisation pump |
G32 | Coolant shortage indicator sender |
N79 | Heater element for crankcase breather |
S228 | Fuse 28 in fuse holder |
S234 | Fuse 34 in fuse holder |
S243 | Fuse 43 in fuse holder |
T6 | 6-pin connector |
T14 | 14-pin connector |
42 | Earth point, next to steering column |
49 | Earth point, near ... |
81 | Earth connection 1, in dash panel wiring harness |
269 | Earth connection (sender earth) 1, in dash panel wiring harness |
504 | Threaded connection 1 (87), on relay plate |
A27 | Connection (speed signal), in dash panel wiring harness |
A99 | Connection 1 (87) in dash panel wiring harness |
B147 | Positive connection 2 (87), in interior wiring harness |
E30 | Connection (87a), in engine wiring harness |
* | Only models with crankcase breather heater element |
*2 | Only models with automatic gearbox, signal output |
*3 | Output for signal earth |
Wiring Diagram VW NEW BEETLE 2005 - Oil pressure switch - Speedometer sender - Oil level and oil temperature sender - Control unit in dash panel insert
F1 | Oil pressure switch |
G22 | Speedometer sender |
G266 | Oil level and oil temperature sender |
J285 | Control unit in dash panel insert |
K3 | Oil pressure warning lamp |
K28 | Coolant temperature and coolant shortage warning lamp |
K38 | Oil level warning lamp |
T14 | 14-pin connector |
T32 | 32-pin connector |
T32a | 32-pin connector |
281 | Earth point 1, engine prewiring harness |
608 | Earth point, central in plenum chamber |
A27 | Connection (speed signal), in dash panel wiring harness |
A38 | Positive connection 2 (15a) in dash panel wiring harness |
* | Output for signal earth |
Wiring Diagram VW NEW BEETLE 2005 - Control unit in dash panel insert
G1 | Fuel gauge |
G3 | Coolant temperature gauge |
G5 | Rev. counter |
G21 | Speedometer |
H3 | Buzzer and gong |
J285 | Control unit in dash panel insert |
J533 | Data bus diagnostic interface |
K2 | Alternator warning lamp |
K105 | Reserve fuel warning lamp |
T16 | 16-pin connector |
T32 | 32-pin connector |
T32a | 32-pin connector |
A27 | Connection (speed signal), in dash panel wiring harness |
A76 | Connection (K-diagnosis wire), in dash panel wiring harness |
VW NEW BEETLE 2005 Overview of relay carrier
Overview of relay carrier | | | 1 - | Relay on the 13 position additional relay carrier above the relay plate |
2 - | Relay carrier in protective housing |
q | in left engine compartment |
q | not for engine code BEW |
q | Relay positions, from model year 2002 up to model year 2005 → chapter |
q | Position of relays, from model year 2006 → chapter |
3 - | Additional relay carrier |
q | in centre plenum chamber |
q | for engine code BEW only |
New Beetle | Fitting Locations | No. 802 / 2 |
|
Relay positions - relay on relay plate |
1 - | Dual tone horn relay -J4- (53) |
2 - | X-contact relief relay -J59- (100), (213) |
4 - | Fuel pump relay -J17- (409) |
4 - | Glow plug relay -J52- (103) |
q | engine codes ALH, ATD, AXR, BSW only |
5 - | Automatic intermittent wash and wipe relay -J31- (377), (192), (389) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 3 |
|
VW NEW BEETLE 2005 Relay positions on the 13 position additional relay carrier above the relay plate
Relay positions on the 13 position additional relay carrier above the relay plate |
3 - | Starter inhibitor relay, clutch pedal switch -J434- (53) |
4 - | Fog light relay -J5- (53) |
7 - | Daytime running lights change-over relay -J89- (173) |
q | daytime running lights only |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 4 |
|
8 - | Heated exterior mirror relay -J99- (53) |
q | only models with mechanical window regulator |
9 - | Alarm horn relay -J641- |
10 - | Turn signals relay for anti-theft alarm -J237- |
10 - | Radiator fan 3rd speed relay -J135- (100) |
10 - | Secondary air pump relay -J299- (100) |
q | only petrol engines, from July 2005 |
10 - | Low heat output relay -J359- (100) |
q | engine code BEW only, from June 2003 up to December 2006 |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 5 |
|
11 - | Starter inhibitor and reversing light relay -J226- (126) |
q | only for automatic gearbox 01M |
11 - | Starter inhibitor relay -J207- (176) |
q | only for 6-speed automatic gearbox 09G, with Tiptronic |
12 - | Terminal 30 voltage supply relay -J317- (109) |
q | for engine codes BPR, BPS only |
q | models with diesel engines only |
13 - | High heat output relay -J360- (53) |
q | engine code BEW only, from June 2003 up to December 2006 |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 6 |
|
VW NEW BEETLE 2005 Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005)
Relay positions of relay carrier, in protective housing on left in engine compartment (from model year 2002 up to model year 2005) |
1 - | Secondary air pump relay -J299- (100) |
1 - | High heat output relay -J360- (100) |
2 - | Motronic current supply relay -J271- (458) |
2 - | Low heat output relay -J359- (53) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 7 |
|
VW NEW BEETLE 2005 Additional relay carrier, in centre plenum chamber (from June 2003 up to December 2006)Additional relay carrier, in centre plenum chamber (from June 2003 up to December 2006) | | | |
Pfeil - | Automatic glow period control unit -J179-, in centre plenum chamber | | | |
New Beetle | Fitting Locations | No. 802 / 8 |
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VW NEW BEETLE 2005 Overview of relay carrier, from July 2009
Overview of relay carrier, from July 2009 |
q | Relay positions ⇒ page 802/9 |
1 - | Relay on the 13 position additional relay carrier above the relay plate |
q | Relay positions ⇒ page 802/10 |
New Beetle | Fitting Locations | No. 802 / 9 |
|
Relay positions - relay on relay plate, from July 2009 |
1 - | Dual tone horn relay -J4- (53) |
2 - | X-contact relief relay -J59- (100) |
4 - | Fuel pump relay -J17- (409) |
4 - | Glow plug relay -J52- (103) |
5 - | Automatic intermittent wash and wipe relay -J31- (377), (192) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 10 |
|
VW NEW BEETLE 2005 Relay positions on the 13 position additional relay carrier above the relay plate
Relay positions on the 13 position additional relay carrier above the relay plate |
1 - | Starter inhibitor relay, clutch pedal switch -J434- (434) |
2 - | Rear lid remote release relay -J398- (438) |
3 - | Folding exterior mirror control unit -J351- (361) |
4 - | Starter inhibitor relay, clutch pedal switch -J434- (465) |
5 - | Fuel pump relay -J17- (449) |
6 - | Radiator fan 3rd speed relay -J135- (100) |
7 - | Daytime running lights change-over relay -J89- (173) |
q | daytime running lights only |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 11 |
|
8 - | Fuel tank flap release relay -J677- (53) |
9 - | Window regulator relay -J51- (53) |
10 - | High heat output relay -J360- (100) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |
New Beetle | Fitting Locations | No. 802 / 12 |
|
10 - | Starter inhibitor and reversing light relay -J226- (126) |
q | only for automatic gearbox 01M |
11 - | Terminal 30 voltage supply relay -J317- (109) |
q | for engine codes BPR, BPS only |
q | models with diesel engines only |
12 - | Low heat output relay -J359- (429) |
Note
The number in brackets behind the part designation denotes the control number on the housing. |