VW POLO 2004 — Power assisted steering . Wiring diagrams, Pin Connector, Location

Wiring Diagram VW POLO 2004 - Steering hydraulics pump - power steering control unit - power steering sensor

G250	Power steering sensor
J500	Power steering control unit
J519	Onboard supply control unit
S164	Fuse 3 (30), in fuse holder on battery
S177	Fuse 5 (30), in fuse holder on battery
SB7	Fuse 7 on fuse holder
T2a	2-pin connector
T3s	3-pin connector
T4r	4-pin connector
T4s	4-pin connector
T11a	11-pin connector, white, on left of bulkhead
T11b	11-pin connector, red, on left of bulkhead
V119	Steering hydraulics pump
12	Earth point, on left in engine compartment
671	Earth point 1, on front of left longitudinal member
A139	Connection 3 (15), in dash panel wiring harness
D159	Connection (high bus), in engine compartment wiring harness
D160	Connection (low bus), in engine compartment wiring harness
*	depends on equipment
#	up to November 2006
##	from November 2006

Wiring Diagram VW POLO 2004 - Display control unit in dash panel insert - servotronic warning lamp

J285	Display control unit in dash panel insert
J519	Onboard supply control unit
K92	Servotronic warning lamp
T16a	16-pin connector, black
T32a	32-pin connector
A121	Connection (high bus), in dash panel wiring harness
A122	Connection (low bus), in dash panel wiring harness

VW POLO 2004 Overview of all control units

Overview of all control units    

1 -	ABS control unit with EDL -J104-

q	Fitting location → Chapter

2 -	Automatic gearbox control unit -J217-

q	Fitting location → Chapter

3 -	Glow plug activation control unit -J370-

q	Fitting location → Chapter

3 -	Automatic glow period control unit -J179-

q	Fitting location → Chapter

4 -	Power steering control unit -J500-

q	Fitting location → Chapter

5 -	Radiator fan control unit -J293-

q	Fitting location → Chapter

6 -	Engine control units -J248- , -J623- , -J361- , -J220- , -J687- , -J537-

q	Fitting location → Chapter

7 -	NOx sensor control unit -J583-

q	Fitting location → Chapter

Polo	Fitting Locations	No.  805 / 2

ABS control unit -J104- Fitting location: On right of bulkhead in engine compartment ⇒ -1-

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Polo	Fitting Locations	No.  805 / 3

Connectors for ABS control unit -J104-

A -	ABS control unit

Connector:

B -	Connector -T38-

Polo	Fitting Locations	No.  805 / 4

Connectors for ABS control unit -J104-

A -	ABS control unit

Connector:

B -	Connector -T47-

Polo	Fitting Locations	No.  805 / 5

VW POLO 2004 Glow plug activation control unit -J370- / automatic glow period control unit -J179- Fitting location: front left in engine compartment Pin assignment in relay: 1 -  Output glow plug 2 -  Output glow plug 3 -  Output glow plug 4 -  Output glow plug 5 -  Not assigned 6 -  Terminal 15 7 -  Terminal 31 8 -  Not assigned 9 -  Activation 10 -  Activation 11 -  Terminal 30

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Polo	Fitting Locations	No.  805 / 6

VW POLO 2004 Automatic gearbox control unit -J217- Automatic gearbox control unit -J217- Fitting location: in engine compartment before battery

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Polo	Fitting Locations	No.  805 / 7

Connectors for automatic gearbox control unit -J217-

A -	Automatic gearbox control unit -J217-

Connector:

B -	Connector -T68-

Polo	Fitting Locations	No.  805 / 8

VW POLO 2004 Power steering control unit -J500- Power steering control unit -J500- Fitting location: In engine compartment, on front of left longitudinal member 1 -  Connector -T4r- 2 -  Connector -T2a- 3 -  Connector, depends on equipment -T3s- or -T4s- 4 -  Engine pump unit

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Polo	Fitting Locations	No.  805 / 9

VW POLO 2004 Radiator fan control unit -J293- Radiator fan control unit -J293- Fitting location: Front left in engine compartment ⇒ -arrow A-

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Polo	Fitting Locations	No.  805 / 10

VW POLO 2004 NOx sensor control unit -J583- NOx sensor control unit -J583- Fitting location: Under vehicle, near catalytic converter ⇒ -arrow- A -  10-pin connector, black (T10) B -  14-pin connector, black (T14x)

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Polo	Fitting Locations	No.  805 / 11

VW POLO 2004 Engine control unit - J... Engine control unit - J... Fitting location: On left of bulkhead ⇒ -arrow-

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Polo	Fitting Locations	No.  805 / 12

Engine control unit - J...   Note: Note: see respective current flow diagram for engine control unit.

-	80-pin connector*

t	Note Connector T80 comprises a 52-pin and a 28-pin connector.

t	* Depending on equipment

t	Connector 121, see 207/12

t	Connector T94 and T60, see 207/13

Polo	Fitting Locations	No.  805 / 13

Engine control unit - J...   Note: Note: see respective current flow diagram for engine control unit.

A -	Engine control unit, 121-pin

Connectors:

B -	81-pin connector

C -	40-pin connector

Note Connector T121 comprises an 81-pin connector and a 40-pin connector.

Polo	Fitting Locations	No.  805 / 14

Engine control unit - J...   Note: Note: see respective current flow diagram for engine control unit.

A -	Engine control unit, 154-pin

Connectors:

B -	94-pin connector

C -	60-pin connector

Note Connector T154 comprises a 94-pin and a 60-pin connector.

VW POLO 2004 Overview of control units

Overview of control units    

1 -	Convenience system central control unit -J393-

q	Fitting location → Page 804/5

q	Connectors → Page 804/6

2 -	Control unit in dash panel insert -J285-

q	Connector T32a → Page 804/7

q	Connector T8c → Page 804/9

3 -	Rear right door control unit -J389-

q	To November 2007, Fitting Locations → Page 804/10

q	From November 2007, Fitting Locations → Page 804/11

4 -	Sliding sunroof adjustment control unit -J245-

q	⇒ Workshop manual; Body; General body repairs, exterior; Repair group 60

5 -	Parking aid control unit -J446-

q	Fitting location → Page 804/12

q	Connectors → Page 804/13

6 -	Fuel pump control unit -J538-

q	Fitting location → Page 804/14

Polo	Fitting Locations	No.  804 / 2

7 -	Rear left door control unit -J388-

q	To November 2007, Fitting Locations → Page 804/15

q	From November 2007, Fitting Locations → Page 804/16

8 -	Driver door control unit -J386-

q	To November 2007, Fitting Locations → Page 804/15

q	From November 2007, Fitting Locations → Page 804/16

9 -	Heated driver seat control unit -J131- or heated front seats control unit -J774-

q	Heated driver seat control unit -J131-

q	Fitting location → Page 804/17

q	Heated front seats control unit -J774-

q	Fitting location → Page 804/17

10 -	Folding exterior mirror control unit -J351-

q	⇒ Fitting locations; Relay assignment; Relay carrier (15 slot) page 803/2 position -1-2-

11 -	Dipped headlight control unit, on/off (Coming home system) -J665-

q	⇒ Fitting locations; Relay assignment; Relay carrier (15 slot) page 803/3 position -7-

Polo	Fitting Locations	No.  804 / 3

12 -	Onboard supply control unit -J519-

q	Fitting location → Page 804/18

q	Connectors → Page 804/19

13 -	Climatronic control unit -J255-

q	⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87

14 -	Air conditioning system control unit -J301-

q	⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87

15 -	Airbag control unit -J234-

q	Fitting location → Page 804/20

q	Connector, models with no side airbag → Page 804/21

q	Connector, models with side airbag → Page 804/22

16 -	Mobile telephone operating electronics control unit -J412-

q	Fitting location → Page 804/23

q	Connectors → Page 804/24

17 -	Fresh air blower control unit -J126-

q	⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87

Polo	Fitting Locations	No.  804 / 4

18 -	Front passenger door control unit -J387-

q	To November 2007, Fitting Locations → Page 804/10

q	From November 2007, Fitting Locations → Page 804/11

19 -	Heated front passenger seat control unit -J132-

q	Fitting location → Page 804/17

q	Discontinued from November 2005

20 -	Control unit with display for radio and navigation system -J503-

q	⇒ Workshop manual; Vehicle electrics; Communication; Repair group 91

Polo	Fitting Locations	No.  804 / 5

Convenience system central control unit -J393- Fitting location: Under dash panel ⇒ Position 2

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Polo	Fitting Locations	No.  804 / 6

Connectors convenience system central control unit -J393-

A -	Convenience system central control unit

Multi-pin connections:

B -	Connector -T12i-

q

Brown

C -	Connector -T23-

D -	Connector -T12c-

q

Black

Polo	Fitting Locations	No.  804 / 7

VW POLO 2004 32-pin connector,T32a, on dash panel insert -J285- 32-pin connector,T32a, on dash panel insert -J285-  -  30  -  1 - Immobilizer reader coil  -  2 - Main beam warning lamp  -  3 - Dipped beam warning lamp  -  4 - Vacant  -  5 - Speed signal-output  -  6 - Speed signal-input  -  7 - CAN l (engine)  -  8 - CAN h (engine)  -  9 - CAN l (convenience)  -  10 - CAN h (convenience)  -  11 - Multifunction display  -  12 - Multifunction display  -  13 - Vacant  -  14 - Vacant  -  15 - Fuel gauge sender

Polo	Fitting Locations	No.  804 / 8

-  16 - Coolant shortage indicator sender  -  17 - Immobilizer reader coil  -  18 - Rear fog light warning lamp  -  19 - Fog light warning lamp  -  20 - Belt switch warning lamp  -  21 - Handbrake warning  -  22 - Brake fluid level warning contact  -  23 - Oil pressure switch  -  24 - Wake-up  -  25 - Vacant  -  26 - Vacant  -  27 - Multifunction display  -  28 - Vacant  -  29 - Vacant  -  30 - Windscreen washer fluid level sender  -  31 - Ambient temperature sensor  -  32 - Terminal 31 for sender-output

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Polo	Fitting Locations	No.  804 / 9

VW POLO 2004 8-pin connector, T8c, on dash panel insert -J285- 8-pin connector, T8c, on dash panel insert -J285-  -  1 - Brake pad warning lamp  -  2 - Vacant  -  3 - Vacant  -  4 - Right parking light  -  5 - Terminal 15 - input  -  6 - Left parking light  -  7 - Terminal 30 - input  -  8 - Terminal 31 - input

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Polo	Fitting Locations	No.  804 / 10

VW POLO 2004 Right door control unit, to November 2007

Right door control unit, to November 2007

Front passenger door control unit -J387-

A -	Front passenger door control unit

Multi-pin connections:

B -	Connector -T8i-

C -	Not assigned

Rear right door control unit -J389-

A -	Rear right door control unit

Multi-pin connections:

B -	Connector -T8k-

C -	Not assigned

Polo	Fitting Locations	No.  804 / 11

VW POLO 2004 Right door control unit, from November 2007

Right door control unit, from November 2007

Front passenger door control unit -J387-

A -	Front passenger door control unit

Multi-pin connections:

B -	Connector -T16f-

Rear right door control unit -J389-

A -	Rear right door control unit

Multi-pin connections:

B -	Connector -T16h-

Polo	Fitting Locations	No.  804 / 12

VW POLO 2004 Parking aid control unit -J446- Parking aid control unit -J446- Fitting location: On right behind luggage compartment side trim 1 -  Parking aid control unit -J446- 2 -  Rear parking aid warning buzzer -H15- A -  16-pin connector -T16d- B -  12-pin connector -T12n- C -  2-pin connector -T2aa-

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Polo	Fitting Locations	No.  804 / 13

Connectors for parking aid control unit -J446-

A -	Parking aid control unit

Connectors:

B -	Connector -T12n-

C -	Not assigned

D -	Connector -T16d-

Polo	Fitting Locations	No.  804 / 14

VW POLO 2004 Fuel pump control unit -J538-

Fuel pump control unit -J538-

Fitting location:

Under rear bench seat ⇒ -arrow-

Polo	Fitting Locations	No.  804 / 15

VW POLO 2004 Left door control unit, to November 2007

Left door control unit, to November 2007

Driver door control unit -J386-

A -	Driver door control unit

Multi-pin connections:

B -	Pin connector -T8h-

C -	Connector -T6aa-

Rear left door control unit -J388-

A -	Rear left door control unit

Multi-pin connections:

B -	Connector -T8j-

C -	Not assigned

Polo	Fitting Locations	No.  804 / 16

VW POLO 2004 Left door control unit, from November 2007

Left door control unit, from November 2007

Driver door control unit -J386-

A -	Driver door control unit

Multi-pin connections:

B -	Connector -T16e-

Rear left door control unit -J388-

A -	Rear left door control unit

Multi-pin connections:

B -	Connector -T16g-

Polo	Fitting Locations	No.  804 / 17

VW POLO 2004 Heated driver seat control unit -J131- Heated driver seat control unit -J131- Fitting location: On driver seat frame ⇒ -arrow- VW POLO 2004 Heated front passenger seat control unit -J132- Heated front passenger seat control unit -J132- Fitting location: On seat frame, front passenger side ⇒ -arrow-   Notes: t  Illustration shows driver side. The front passenger side is similar. t  Heated driver seat control unit - J131 - or Heated front passenger seat control unit - J132 - will be discontinued from November 2005 and will be replaced by Heated front seats control unit - J774

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VW POLO 2004 Heated front seats control unit -J774- Heated front seats control unit -J774- Fitting location: On driver seat frame ⇒ -arrow-   Note: The Heated front seats control unit -J774- will replace from November 2005 the heated driver seat control unit -J131- and the heated front passenger seat control unit -J132-

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Polo	Fitting Locations	No.  804 / 18

VW POLO 2004 Onboard supply control unit -J519-

Onboard supply control unit -J519-

Fitting location:

Under dash panel ⇒ Position 1

Polo	Fitting Locations	No.  804 / 19

Connectors on onboard supply control unit -J519-

XP1 - Connector -T6o-

t

Black

XP2 - Connector -T6j-

t

Brown

XP3 - Connector -T6x-

t

White

XP4 - Connector -T5a-

t

Black

XP5 - Connector -T5c-

t

Brown

XS1 - Connector -T6c-

t

Black

XS2 - Connector -T18b-

t

Black

XS3 - Connector -T6y-

t

Brown

XS4 - Connector -T18a-

t

Brown

XS5 - Connector -T6k-

t

Red

XS6 - Connector -T16a-

t

Black

Polo	Fitting Locations	No.  804 / 20

VW POLO 2004 Airbag control unit -J234- Airbag control unit -J234- Fitting location: Under centre console at front ⇒ -arrow-   Note: Earth connection via housing for vehicle earth!

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Polo	Fitting Locations	No.  804 / 21

Connectors on airbag control unit -J234- Models with no side airbag

A -	Airbag control unit

Pin connector:

B -	Connector -T50-

Polo	Fitting Locations	No.  804 / 22

Connectors on airbag control unit -J234- Models with no side airbag

A -	Airbag control unit

Pin connector:

B -	Connector -T75-

Polo	Fitting Locations	No.  804 / 23

VW POLO 2004 Mobile telephone operating electronics control unit -J412- Mobile telephone operating electronics control unit -J412- Fitting location: On right A-pillar

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Polo	Fitting Locations	No.  804 / 24

A -	Mobile telephone operating electronics control unit

Multi-pin connections:

B -	Connector -T18-

C -	Connector -T20a-

q	Connection for cable to mobile phone

VW POLO 2004

VW POLO 2004 Coupling station rear lid

Coupling station rear lid

Fitting location:

On left C-pillar

1 -	5-pin connector, vacant

2 -	5-pin connector -T5b-, brown

3 -	5-pin connector -T5e-, black

 

VW POLO 2004 coupling station heater, air conditioning system coupling station heater, air conditioning system Fitting location: Near fresh air blower 1 -  2-pin connector -T2i-, black 2 -  10-pin connector -T10c-, black 3 -  2-pin connector -T2-, black

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Polo	Fitting Locations	No.  806 / 4

VW POLO 2004 Coupling station driver seat Coupling station driver seat Fitting location: under seat 1 -  Vacant 2 -  Connector -T6z- 3 -  Connector -T6g- 4 -  Vacant 5 -  Connector -T3p- 6 -  Connector -T12g- 7 -  Connector -T4a-

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VW POLO 2004 coupling station front passenger seat coupling station front passenger seat Fitting location: under seat 1 -  Vacant 2 -  Vacant 3 -  Connector -T6d- 4 -  Vacant 5 -  Connector -T3r- 6 -  Vacant 7 -  Connector -T4c-

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Polo	Fitting Locations	No.  806 / 5

VW POLO 2004 Coupling station bulkhead (14-pin)

Coupling station bulkhead (14-pin)

Pin connector:

A -	Connector -T8x-

q

Orange

B -	Connector -T6n-

q

Blue

C -	Connector -T6r-

q

Brown

D -	Connector -T11a-

q

White

E -	Connector -T6v-

q

Green

F -	Connector -T3a-

q

Grey

G -	Connector -T6q-

q

Red

Polo	Fitting Locations	No.  806 / 6

H -	Not assigned

I -	Connector -T11c-

q

Blue

K -	Connector -T11b-

q

Red

L -	Connector -T11d-

q

Brown

M -	Connector -T9a-

q

Yellow

N -	Connector -T6w-

q

Orange

P -	Connector -T12a-

q

White

Polo	Fitting Locations	No.  806 / 7

VW POLO 2004 Coupling station left in engine compartment Coupling station left in engine compartment Fitting location: t  Near suspension tower 1 -  2-pin connector -T2g-, glow plugs (engine codes ASY, AXR AMF, ASZ) 2 -  14-pin connector -T14-, black

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VW POLO 2004 Coupling station, on right in engine compartment Coupling station, on right in engine compartment Fitting location: t  Near suspension tower 1 -  2-pin connector, charge pressure control solenoid valve* 2 -  2-pin connector, activated charcoal filter system solenoid valve* 3 -  2-pin connector, coolant shortage indicator sender * 4 -  6-pin connector, Lambda probe before catalytic converter* 5 -  2-pin connector, temperature sensor after DPF* 6 -  2-pin connector, temperature sensor before DPF* 7 -  2-pin connector, exhaust gas temperature sensor* * -  Not with all levels of equipment

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VW POLO 2004 Overview of all earth points

Overview of all earth points    

671 -

Earth point 1, on front of left longitudinal member

q	Fitting location → Page 801/3

12 -	Earth point, on left in engine compartment

q	Fitting location → Page 801/3

652 -

Earth point, engine and gearbox earth

q	Fitting location → Page 801/4

11 -	Earth point, in battery box

q	Fitting location → Page 801/4

640 -

Earth point 2, in engine compartment

q	Fitting location → Page 801/4

29 -	Earth point, on left in engine compartment, behind battery

q	Fitting location → Page 801/4

606 -

Earth point, under centre console, near selector lever

q	Fitting location → Page 801/6

61 -	Earth point, on left C-pillar

q	Fitting location → Page 801/4

Polo	Fitting Locations	No.  801 / 2

14 -	Earth point, on gearbox (depends on equipment)

q	Fitting location → Page 801/3

13 -	Earth point, on right in engine compartment

q	Fitting location → Page 801/5

15 -	Earth point, on cylinder head (depends on equipment)

q	Fitting location → Page 801/5

614 -

Earth point 2, on right in engine compartment

q	Fitting location → Page 801/5

610 -

Earth point (audio), at front under centre console

q	Fitting location → Page 801/6

637 -

Earth point, airbag control unit

q	Fitting location → Page 801/6

Polo	Fitting Locations	No.  801 / 3

Earth point, in engine compartment 671 - Earth point 1, on front of left longitudinal member   Note: Discontinued, from 2006

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12 - Earth point, on left in engine compartment 14 - Earth point, on gearbox   Note: Depends on equipment

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Polo	Fitting Locations	No.  801 / 4

652 - Earth point for engine and gearbox earth 11 - Earth point, in battery box 640 - Earth point 2, in engine compartment

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29 - Earth point, on left in engine compartment behind battery 61 - Earth point, left C-pillar

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Polo	Fitting Locations	No.  801 / 5

13 - Earth point, on right in engine compartment   Note: Discontinued, from 2006

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614 - Earth point 2, on right in engine compartment 15 - Earth point, on cylinder head   Note: Depends on equipment

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Polo	Fitting Locations	No.  801 / 6

VW POLO 2004 Earth points, in interior Earth points, in interior 637 - Earth point, airbag control unit   Note: Earth connection via housing for vehicle earth! 610 - Earth point (audio), under front of centre console   Note: Discontinued from November 2006 606 - Earth point, under centre console near gear stick

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