VW POLO 2004 — Headlight washer system –HWS- . Wiring diagrams, Pin Connector, Location

Wiring Diagram VW POLO 2004 - Onboard supply control unit - headlight washer system relay - headlight washer system pump

E1	Light switch
J39	Headlight washer system relay
J519	Onboard supply control unit
SB52	Fuse -52- in fuse holder
T3a	3-pin connector, grey, on left of bulkhead
T6c	6-pin connector, black
T18b	18-pin connector, black
V11	Headlight washer system pump
12	Earth point, on left in engine compartment
80	Earth connection -1-, in instruments wiring harness
81	Earth connection -1-, in dash panel wiring harness
199	Earth connection -3-, in dash panel wiring harness
606	Earth point, under centre console, near gear stick
A164	Positive connection 2 (30a), in dash panel wiring harness

VW POLO 2004 Overview of relay carrier locations

Overview of relay carrier locations    

1 -	Relay carrier (15-pin)

q	Vehicles from November 2001

q	Fitting location → Chapter

q	Vehicles from May 2005

q	Fitting location → Chapter

q	Vehicles from May 2008

q	Fitting​ location​ → Chapter

Polo	Fitting Locations	No.  803 / 2

Relay carrier (15 slot), from November 2001

1 -	Driving school mode relay -746-

2 -	Not assigned

3 -	Glow plug relay -J52- (100)

3 -	Motronic current supply relay -J271- (103)

q	Only engine code AXU

4 -	Fuel pump relay -J17- (53)

q	Diesel engines

5 -	Warning lamps relay -J560- (449)

6 -	Headlight washer system -J39- (53)

7 -	Starter inhibitor relay -J207- (126)

8 -	Low heat output relay -J359- (53)

9 -	High heat output relay -J360- (100)

Polo	Fitting Locations	No.  803 / 3

10 -	Motronic current supply relay -J271- (100) or (429)

10 -	Current supply relay -J16- (429)

10 -	Current supply relay -J16- (53)

11 -	X-contact relief relay -J59- (18)

12 -	Fuel supply relay -J643- (404)

13 -	Fuel pump relay -J17- (167)

q	Petrol engines

14 -

Fuses

q	Only diesel

q	S276 - 40A

q	S277 - 40A

q	S278 - 40A

15 -	Diesel direct injection system relay -J317- (109)

Polo	Fitting Locations	No.  803 / 4

VW POLO 2004 Relay carrier (15 slot), from May 2005

Relay carrier (15 slot), from May 2005

1 -	Secondary air pump relay -J299-

q	Only engine code BJX

1 -	Folding exterior mirror control unit -J351- (361)

2 -	Folding exterior mirror control unit -J351- (361)

2 -	Driving school mode relay -J746-

3 -	Glow plug relay -J52- (103)

q	Diesel engines

q	Not engine code BLT

3 -	Motronic current supply relay -J271- (100)

q	Only engine code AXU

4 -	Fuel pump relay -J17- (53)

q	Diesel engines

5 -	Door warning lamps relay -J560- (449)

5 -	Brake light suppression relay -J508- (489)

q	November 2005 to November 2006

6 -	Headlight washer system relay -J39- (53)

Polo	Fitting Locations	No.  803 / 5

7 -	Dipped headlight control unit, on/off (coming home system) -J665- (449)

8 -	Low heat output relay -J359- (53)

q	Diesel engines

8 -	Coolant pump relay -J235- (53)

q	Only engine code BJX

9 -	High heat output relay -J360- (100)

q	Diesel engines

10 -	Motronic current supply relay -J271- (429)

q	Only engine codes BMD and BME

10 -	Radiator fan relay -J26- (53)

q	Only engine codes ASZ and BLT

11 -	X-contact relief relay -J59- (100)

12 -	Fuel supply relay -J643- (404)

q	Petrol engines

q	Only engine codes BMD and BXU

Polo	Fitting Locations	No.  803 / 6

13 -	Fuel pump relay -J17- (167)

q	Petrol engines

q	Not engine code AXU

14 -

Fuses

q	Diesel engines

q	S276 - Heater element fuse 1 - 40A

q	S277 - Heater​ element​ fuse​ 2 - 40A

q	S278 - Heater​ element​ fuse​ 3 - 40A

15 -	Terminal 30 voltage supply relay -J317- (109)/(643)

q	Diesel engines

q	Petrol engines with engine code BJX or BUD

15 -	Starter inhibitor relay -J207- (53)

q	Petrol engines

q	Only engine code BKY with automatic gearbox

15 -	Motronic current supply relay -J271- (109)

q	Only engine codes BUD and BTS

15 -	Fuel pump relay -J17- (167)/(447)

q	Only engine codes BMD and BME

Polo	Fitting Locations	No.  803 / 7

VW POLO 2004 Relay carrier (15 slot), from May 2008

Relay carrier (15 slot), from May 2008

1 -	Secondary air pump relay -J299- (100)

q	Only engine code BJX

1 -	Folding exterior mirror control unit -J351- (361)

2 -	Folding exterior mirror control unit -J351- (361)

2 -	Driving school mode relay -J746- (467)

3 -	Glow plug relay -J52- (100)

q	Diesel engines

q	Only engine codes AXR, BNV, BNM

4 -	Fuel pump relay -J17- (53)

q	Diesel engines

q	Petrol engines ¹)

5 -	Not assigned

6 -	Headlight washer system relay -J39- (53)

¹) Gradual introduction in model year 2008

Polo	Fitting Locations	No.  803 / 8

7 -	Dipped headlight control unit, on/off (coming home system) -J665- (456)

8 -	Low heat output relay -J359- (53)

q	Diesel engines

9 -	High heat output relay -J360- (100)

q	Diesel engines

10 -	Motronic current supply relay -J271- (429)

q	Only engine codes BBM, BZG

10 -	Radiator fan relay -J26- (53)

q	Only engine codes ASZ, BLT

11 -	X-contact relief relay -J59- (100)

12 -	Fuel supply relay -J643- (404)

q	Only engine codes BTS, BUD, BZG

Polo	Fitting Locations	No.  803 / 9

13 -	Fuel pump relay -J17- (53)

q	Petrol engines ¹)

14 -

Fuses

q	Diesel engines

q	S276 - Heater element fuse 1 - 40A

q	S277 - Heater​ element​ fuse​ 2 - 40A

q	S278 - Heater​ element​ fuse​ 3 - 40A

15 -	Terminal 30 voltage supply relay - J317 (643)

q	Diesel engines

15 -	Motronic current supply relay -J271- (643)

q	Petrol engines

q	Not engine codes BUD, BTS

¹) Discontinued with gradual introduction in model year 2008

VW POLO 2004 Overview of control units

Overview of control units    

1 -	Convenience system central control unit -J393-

q	Fitting location → Page 804/5

q	Connectors → Page 804/6

2 -	Control unit in dash panel insert -J285-

q	Connector T32a → Page 804/7

q	Connector T8c → Page 804/9

3 -	Rear right door control unit -J389-

q	To November 2007, Fitting Locations → Page 804/10

q	From November 2007, Fitting Locations → Page 804/11

4 -	Sliding sunroof adjustment control unit -J245-

q	⇒ Workshop manual; Body; General body repairs, exterior; Repair group 60

5 -	Parking aid control unit -J446-

q	Fitting location → Page 804/12

q	Connectors → Page 804/13

6 -	Fuel pump control unit -J538-

q	Fitting location → Page 804/14

Polo	Fitting Locations	No.  804 / 2

7 -	Rear left door control unit -J388-

q	To November 2007, Fitting Locations → Page 804/15

q	From November 2007, Fitting Locations → Page 804/16

8 -	Driver door control unit -J386-

q	To November 2007, Fitting Locations → Page 804/15

q	From November 2007, Fitting Locations → Page 804/16

9 -	Heated driver seat control unit -J131- or heated front seats control unit -J774-

q	Heated driver seat control unit -J131-

q	Fitting location → Page 804/17

q	Heated front seats control unit -J774-

q	Fitting location → Page 804/17

10 -	Folding exterior mirror control unit -J351-

q	⇒ Fitting locations; Relay assignment; Relay carrier (15 slot) page 803/2 position -1-2-

11 -	Dipped headlight control unit, on/off (Coming home system) -J665-

q	⇒ Fitting locations; Relay assignment; Relay carrier (15 slot) page 803/3 position -7-

Polo	Fitting Locations	No.  804 / 3

12 -	Onboard supply control unit -J519-

q	Fitting location → Page 804/18

q	Connectors → Page 804/19

13 -	Climatronic control unit -J255-

q	⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87

14 -	Air conditioning system control unit -J301-

q	⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87

15 -	Airbag control unit -J234-

q	Fitting location → Page 804/20

q	Connector, models with no side airbag → Page 804/21

q	Connector, models with side airbag → Page 804/22

16 -	Mobile telephone operating electronics control unit -J412-

q	Fitting location → Page 804/23

q	Connectors → Page 804/24

17 -	Fresh air blower control unit -J126-

q	⇒ Workshop manual; Heating; Air conditioning System; Heating, air conditioning system; Repair group 87

Polo	Fitting Locations	No.  804 / 4

18 -	Front passenger door control unit -J387-

q	To November 2007, Fitting Locations → Page 804/10

q	From November 2007, Fitting Locations → Page 804/11

19 -	Heated front passenger seat control unit -J132-

q	Fitting location → Page 804/17

q	Discontinued from November 2005

20 -	Control unit with display for radio and navigation system -J503-

q	⇒ Workshop manual; Vehicle electrics; Communication; Repair group 91

Polo	Fitting Locations	No.  804 / 5

Convenience system central control unit -J393- Fitting location: Under dash panel ⇒ Position 2

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Polo	Fitting Locations	No.  804 / 6

Connectors convenience system central control unit -J393-

A -	Convenience system central control unit

Multi-pin connections:

B -	Connector -T12i-

q

Brown

C -	Connector -T23-

D -	Connector -T12c-

q

Black

Polo	Fitting Locations	No.  804 / 7

VW POLO 2004 32-pin connector,T32a, on dash panel insert -J285- 32-pin connector,T32a, on dash panel insert -J285-  -  30  -  1 - Immobilizer reader coil  -  2 - Main beam warning lamp  -  3 - Dipped beam warning lamp  -  4 - Vacant  -  5 - Speed signal-output  -  6 - Speed signal-input  -  7 - CAN l (engine)  -  8 - CAN h (engine)  -  9 - CAN l (convenience)  -  10 - CAN h (convenience)  -  11 - Multifunction display  -  12 - Multifunction display  -  13 - Vacant  -  14 - Vacant  -  15 - Fuel gauge sender

Polo	Fitting Locations	No.  804 / 8

-  16 - Coolant shortage indicator sender  -  17 - Immobilizer reader coil  -  18 - Rear fog light warning lamp  -  19 - Fog light warning lamp  -  20 - Belt switch warning lamp  -  21 - Handbrake warning  -  22 - Brake fluid level warning contact  -  23 - Oil pressure switch  -  24 - Wake-up  -  25 - Vacant  -  26 - Vacant  -  27 - Multifunction display  -  28 - Vacant  -  29 - Vacant  -  30 - Windscreen washer fluid level sender  -  31 - Ambient temperature sensor  -  32 - Terminal 31 for sender-output

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Polo	Fitting Locations	No.  804 / 9

VW POLO 2004 8-pin connector, T8c, on dash panel insert -J285- 8-pin connector, T8c, on dash panel insert -J285-  -  1 - Brake pad warning lamp  -  2 - Vacant  -  3 - Vacant  -  4 - Right parking light  -  5 - Terminal 15 - input  -  6 - Left parking light  -  7 - Terminal 30 - input  -  8 - Terminal 31 - input

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Polo	Fitting Locations	No.  804 / 10

VW POLO 2004 Right door control unit, to November 2007

Right door control unit, to November 2007

Front passenger door control unit -J387-

A -	Front passenger door control unit

Multi-pin connections:

B -	Connector -T8i-

C -	Not assigned

Rear right door control unit -J389-

A -	Rear right door control unit

Multi-pin connections:

B -	Connector -T8k-

C -	Not assigned

Polo	Fitting Locations	No.  804 / 11

VW POLO 2004 Right door control unit, from November 2007

Right door control unit, from November 2007

Front passenger door control unit -J387-

A -	Front passenger door control unit

Multi-pin connections:

B -	Connector -T16f-

Rear right door control unit -J389-

A -	Rear right door control unit

Multi-pin connections:

B -	Connector -T16h-

Polo	Fitting Locations	No.  804 / 12

VW POLO 2004 Parking aid control unit -J446- Parking aid control unit -J446- Fitting location: On right behind luggage compartment side trim 1 -  Parking aid control unit -J446- 2 -  Rear parking aid warning buzzer -H15- A -  16-pin connector -T16d- B -  12-pin connector -T12n- C -  2-pin connector -T2aa-

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Polo	Fitting Locations	No.  804 / 13

Connectors for parking aid control unit -J446-

A -	Parking aid control unit

Connectors:

B -	Connector -T12n-

C -	Not assigned

D -	Connector -T16d-

Polo	Fitting Locations	No.  804 / 14

VW POLO 2004 Fuel pump control unit -J538-

Fuel pump control unit -J538-

Fitting location:

Under rear bench seat ⇒ -arrow-

Polo	Fitting Locations	No.  804 / 15

VW POLO 2004 Left door control unit, to November 2007

Left door control unit, to November 2007

Driver door control unit -J386-

A -	Driver door control unit

Multi-pin connections:

B -	Pin connector -T8h-

C -	Connector -T6aa-

Rear left door control unit -J388-

A -	Rear left door control unit

Multi-pin connections:

B -	Connector -T8j-

C -	Not assigned

Polo	Fitting Locations	No.  804 / 16

VW POLO 2004 Left door control unit, from November 2007

Left door control unit, from November 2007

Driver door control unit -J386-

A -	Driver door control unit

Multi-pin connections:

B -	Connector -T16e-

Rear left door control unit -J388-

A -	Rear left door control unit

Multi-pin connections:

B -	Connector -T16g-

Polo	Fitting Locations	No.  804 / 17

VW POLO 2004 Heated driver seat control unit -J131- Heated driver seat control unit -J131- Fitting location: On driver seat frame ⇒ -arrow- VW POLO 2004 Heated front passenger seat control unit -J132- Heated front passenger seat control unit -J132- Fitting location: On seat frame, front passenger side ⇒ -arrow-   Notes: t  Illustration shows driver side. The front passenger side is similar. t  Heated driver seat control unit - J131 - or Heated front passenger seat control unit - J132 - will be discontinued from November 2005 and will be replaced by Heated front seats control unit - J774

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VW POLO 2004 Heated front seats control unit -J774- Heated front seats control unit -J774- Fitting location: On driver seat frame ⇒ -arrow-   Note: The Heated front seats control unit -J774- will replace from November 2005 the heated driver seat control unit -J131- and the heated front passenger seat control unit -J132-

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Polo	Fitting Locations	No.  804 / 18

VW POLO 2004 Onboard supply control unit -J519-

Onboard supply control unit -J519-

Fitting location:

Under dash panel ⇒ Position 1

Polo	Fitting Locations	No.  804 / 19

Connectors on onboard supply control unit -J519-

XP1 - Connector -T6o-

t

Black

XP2 - Connector -T6j-

t

Brown

XP3 - Connector -T6x-

t

White

XP4 - Connector -T5a-

t

Black

XP5 - Connector -T5c-

t

Brown

XS1 - Connector -T6c-

t

Black

XS2 - Connector -T18b-

t

Black

XS3 - Connector -T6y-

t

Brown

XS4 - Connector -T18a-

t

Brown

XS5 - Connector -T6k-

t

Red

XS6 - Connector -T16a-

t

Black

Polo	Fitting Locations	No.  804 / 20

VW POLO 2004 Airbag control unit -J234- Airbag control unit -J234- Fitting location: Under centre console at front ⇒ -arrow-   Note: Earth connection via housing for vehicle earth!

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Polo	Fitting Locations	No.  804 / 21

Connectors on airbag control unit -J234- Models with no side airbag

A -	Airbag control unit

Pin connector:

B -	Connector -T50-

Polo	Fitting Locations	No.  804 / 22

Connectors on airbag control unit -J234- Models with no side airbag

A -	Airbag control unit

Pin connector:

B -	Connector -T75-

Polo	Fitting Locations	No.  804 / 23

VW POLO 2004 Mobile telephone operating electronics control unit -J412- Mobile telephone operating electronics control unit -J412- Fitting location: On right A-pillar

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Polo	Fitting Locations	No.  804 / 24

A -	Mobile telephone operating electronics control unit

Multi-pin connections:

B -	Connector -T18-

C -	Connector -T20a-

q	Connection for cable to mobile phone

VW POLO 2004

VW POLO 2004 Coupling station rear lid

Coupling station rear lid

Fitting location:

On left C-pillar

1 -	5-pin connector, vacant

2 -	5-pin connector -T5b-, brown

3 -	5-pin connector -T5e-, black

 

VW POLO 2004 coupling station heater, air conditioning system coupling station heater, air conditioning system Fitting location: Near fresh air blower 1 -  2-pin connector -T2i-, black 2 -  10-pin connector -T10c-, black 3 -  2-pin connector -T2-, black

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Polo	Fitting Locations	No.  806 / 4

VW POLO 2004 Coupling station driver seat Coupling station driver seat Fitting location: under seat 1 -  Vacant 2 -  Connector -T6z- 3 -  Connector -T6g- 4 -  Vacant 5 -  Connector -T3p- 6 -  Connector -T12g- 7 -  Connector -T4a-

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VW POLO 2004 coupling station front passenger seat coupling station front passenger seat Fitting location: under seat 1 -  Vacant 2 -  Vacant 3 -  Connector -T6d- 4 -  Vacant 5 -  Connector -T3r- 6 -  Vacant 7 -  Connector -T4c-

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Polo	Fitting Locations	No.  806 / 5

VW POLO 2004 Coupling station bulkhead (14-pin)

Coupling station bulkhead (14-pin)

Pin connector:

A -	Connector -T8x-

q

Orange

B -	Connector -T6n-

q

Blue

C -	Connector -T6r-

q

Brown

D -	Connector -T11a-

q

White

E -	Connector -T6v-

q

Green

F -	Connector -T3a-

q

Grey

G -	Connector -T6q-

q

Red

Polo	Fitting Locations	No.  806 / 6

H -	Not assigned

I -	Connector -T11c-

q

Blue

K -	Connector -T11b-

q

Red

L -	Connector -T11d-

q

Brown

M -	Connector -T9a-

q

Yellow

N -	Connector -T6w-

q

Orange

P -	Connector -T12a-

q

White

Polo	Fitting Locations	No.  806 / 7

VW POLO 2004 Coupling station left in engine compartment Coupling station left in engine compartment Fitting location: t  Near suspension tower 1 -  2-pin connector -T2g-, glow plugs (engine codes ASY, AXR AMF, ASZ) 2 -  14-pin connector -T14-, black

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VW POLO 2004 Coupling station, on right in engine compartment Coupling station, on right in engine compartment Fitting location: t  Near suspension tower 1 -  2-pin connector, charge pressure control solenoid valve* 2 -  2-pin connector, activated charcoal filter system solenoid valve* 3 -  2-pin connector, coolant shortage indicator sender * 4 -  6-pin connector, Lambda probe before catalytic converter* 5 -  2-pin connector, temperature sensor after DPF* 6 -  2-pin connector, temperature sensor before DPF* 7 -  2-pin connector, exhaust gas temperature sensor* * -  Not with all levels of equipment

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VW POLO 2004 Overview of all earth points

Overview of all earth points    

671 -

Earth point 1, on front of left longitudinal member

q	Fitting location → Page 801/3

12 -	Earth point, on left in engine compartment

q	Fitting location → Page 801/3

652 -

Earth point, engine and gearbox earth

q	Fitting location → Page 801/4

11 -	Earth point, in battery box

q	Fitting location → Page 801/4

640 -

Earth point 2, in engine compartment

q	Fitting location → Page 801/4

29 -	Earth point, on left in engine compartment, behind battery

q	Fitting location → Page 801/4

606 -

Earth point, under centre console, near selector lever

q	Fitting location → Page 801/6

61 -	Earth point, on left C-pillar

q	Fitting location → Page 801/4

Polo	Fitting Locations	No.  801 / 2

14 -	Earth point, on gearbox (depends on equipment)

q	Fitting location → Page 801/3

13 -	Earth point, on right in engine compartment

q	Fitting location → Page 801/5

15 -	Earth point, on cylinder head (depends on equipment)

q	Fitting location → Page 801/5

614 -

Earth point 2, on right in engine compartment

q	Fitting location → Page 801/5

610 -

Earth point (audio), at front under centre console

q	Fitting location → Page 801/6

637 -

Earth point, airbag control unit

q	Fitting location → Page 801/6

Polo	Fitting Locations	No.  801 / 3

Earth point, in engine compartment 671 - Earth point 1, on front of left longitudinal member   Note: Discontinued, from 2006

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12 - Earth point, on left in engine compartment 14 - Earth point, on gearbox   Note: Depends on equipment

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Polo	Fitting Locations	No.  801 / 4

652 - Earth point for engine and gearbox earth 11 - Earth point, in battery box 640 - Earth point 2, in engine compartment

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29 - Earth point, on left in engine compartment behind battery 61 - Earth point, left C-pillar

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Polo	Fitting Locations	No.  801 / 5

13 - Earth point, on right in engine compartment   Note: Discontinued, from 2006

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614 - Earth point 2, on right in engine compartment 15 - Earth point, on cylinder head   Note: Depends on equipment

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Polo	Fitting Locations	No.  801 / 6

VW POLO 2004 Earth points, in interior Earth points, in interior 637 - Earth point, airbag control unit   Note: Earth connection via housing for vehicle earth! 610 - Earth point (audio), under front of centre console   Note: Discontinued from November 2006 606 - Earth point, under centre console near gear stick

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