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Alfa Romeo 166 2.5 V6 da 10/03 — AUTOMATIC TRANSMISSION — — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

    ГлавнаяWiring Diagrams alfaAlfa Romeo 166Alfa Romeo 166 EnglishAlfa Romeo 166 2.5 V6 da 10/03 All WIRING DIAGRAMS (English)
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Wiring diagram
AUTOMATIC TRANSMISSION - Wiring diagram Alfa Romeo 166 2.5 V6 da 10/03Получить доступ ко всем электросхемам автомобиляDownload PDF file


AUTOMATIC TRANSMISSION - Wiring diagram Alfa Romeo 166 2.5 V6 da 10/03Получить доступ ко всем электросхемам автомобиляDownload PDF file

Components
Component codeNameAssembly reference
A5Terminal board-
A20Starter' motor5520B
B1Junction unit-
B1Junction unit5505A
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B5MAXI FUSE box-
B9Starting enablement MAXI FUSE-
B42CAE supply fuse-
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C13Front earth on left side panel5505A
C15Facia earth, driver's side-
C21Passenger side dashboard earth-
C25Earth on steering column-
C30Rear left earth-
C40Engine earth5505A
C61Automatic transmission earth-
D1Front-dashboard coupling-
D4Engine front connection-
D6Rear - front coupling-
D7Recharging front connection-
D19Dashboard / battery coupling-
D20Dashboard-rear coupling-
D30Driver's front door rear. section.-
D30Front left door connection-
D79CAE sensors connection-
D82CAE-ABS coupling-
D83CAE-front coupling-
D83CAE-i.e coupling.-
D83Front-automatic transmission coupling-
D84CAE-dashboard coupling-
D84Connection with dashboard cable for CAE-
E50Instrument panel-
E50Instrument panel5560B
H1Ignition switch5520A
H37CAE gear control unit2135A
J5Starting enablement relay-
J6Key Lock relay-
J6Starting disablement relay (CAE)-
L50CAE solenoids assembly-
L50CAE solenoids assembly2130B
M10Engine management control unit-
M10Engine management control unit1056B
M11Fuel injection main relay diode-
M50ABS control unit3340A
M55CAE control unit-
M55CAE control unit2135B
N50Left front door lock geared motor-
R10Multiple tester connection-
Location of components
AUTOMATIC TRANSMISSION - Location of components Alfa Romeo 166 2.5 V6 da 10/03Получить доступ ко всем электросхемам автомобиляDownload PDF file

Components
Component codeNameAssembly reference
A5Terminal board-
A20Starter' motor5520B
B1Junction unit-
B1Junction unit5505A
B1Junction unit5505A
B2Dashboard junction unit (CPL)-
B2Junction unit-
B2Junction unit5505A
B5MAXI FUSE box-
B9Starting enablement MAXI FUSE-
B42CAE supply fuse-
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C13Front earth on left side panel5505A
C15Facia earth, driver's side-
C21Passenger side dashboard earth-
C25Earth on steering column-
C30Rear left earth-
C40Engine earth5505A
C61Automatic transmission earth-
D1Front-dashboard coupling-
D4Engine front connection-
D6Rear - front coupling-
D7Recharging front connection-
D19Dashboard / battery coupling-
D20Dashboard-rear coupling-
D30Driver's front door rear. section.-
D30Front left door connection-
D79CAE sensors connection-
D82CAE-ABS coupling-
D83CAE-front coupling-
D83CAE-i.e coupling.-
D83Front-automatic transmission coupling-
D84CAE-dashboard coupling-
D84Connection with dashboard cable for CAE-
E50Instrument panel-
E50Instrument panel5560B
H1Ignition switch5520A
H37CAE gear control unit2135A
J5Starting enablement relay-
J6Key Lock relay-
J6Starting disablement relay (CAE)-
L50CAE solenoids assembly-
L50CAE solenoids assembly2130B
M10Engine management control unit-
M10Engine management control unit1056B
M11Fuel injection main relay diode-
M50ABS control unit3340A
M55CAE control unit-
M55CAE control unit2135B
N50Left front door lock geared motor-
R10Multiple tester connection-
DescriptionThe electronic automatic transmission is hydraulically controlled by a hydrodynamic torque converter with controlled lock.The driver can choose to drive the car with the transmission working in fully automatic mode or switch to sequential manual mode, when the car can be driven in a more sporty manner in conditions (fast driving over mixed routes with bends and continual gradient changes) where a fully automatic transmission would not make the most of the car's qualities.When the lever is positioned to the left of the normal selection channel, the transmission is set to engage top or bottom gear and sends a forward or backward command to the gear knob. Naturally gear changes only take place if the engine rpm so permit; when the vehicle is stopped, the gearbox changes automatically to 1 st gear. The automatic transmission is controlled by an electronic control unit that computes the most suitable gear ratio and converter lock condition from signals sent in by the injection system (rpm, fuel injection, throttle position and coolant temperature) and transmission sensors (turbine rpm, car speed and transmission temperature) in order to send controls to the solenoid unit.
Functional description The electronic automatic transmission (EAT) control unit M55 monitors and governs the entire automatic transmission management system. The control unit is supplied directly by the battery via the line of maxifuse CENTR of B5 , to pin 55 of M55 via a line protected by fuse F10 of junction unit B1 . Ignition-operated power supply (INT/A) reaches pin 31 and 54 of M55 via a line protected by specific fuse B42 . Pins 6, 28 and 34 of control unit M55 are earthed. Control unit M55 is connected to EAT solenoid L50, which contains the valves which control the pressure regulators and certain sensors:pin 52 of M55 supplies the solenoids, whose control signals are sent from pins 30 and 33 of M55 ;pin 3 of M55 supplies the pressure regulators, whose control signals are sent from pins 1, 4, 5 and 29 of M55 ;pins 14, 15 and 42 of M55 are connected to the car speed sensor inside unit L50 ;pins 16, 23 and 44 of M55 are connected to the transmission input rpm sensor inside unit L50 ;Control unit M55 is connected to the EAT sensor unit via junction D79:pin E of D79 is supplied directly from the battery via the line of maxifuse CENTR of B5 , via a line protected by fuse F10 of junction unit B1 : pin K is earthed.pins G and H of D79 are connected to the reversing sensor and send signals to turn on the reversing light (3309201SeeE2022REVERSING LIGHTS)Pins A, B, C and D of D79 are connected to control unit M55 and indicate the positions assumed by the lever selector to pins, 36, 8, 37 and 9 of M55 respectively.Control unit M55 governs a series of safety checks:shift lock (lever locked if key not turned to MAR and brake pressed): sends a signal from pin 32 to the speed control unit H37 pin 14;key lock (key locked if the gear shift is not set to P): sends a signal from pin 48 to relay J6 : this is excited by electrical current from the battery via line of maxifuse CENTR of B5 via a line protected by fuse F17 of junction unit B1 and controls the lock electromagnet built into ignition switch H1 ;doors open buzzer: the signal that the driver's door is open - lock N50 reaches pin 45 of M55 ; the command for the buzzer, located in C pin 11, is sent from pin 51start-up (the engine will start only with the gear shift set to P or N): a signal is sent from one of the two sensors (pin I of connector D79 to relay J5 which enables start-up: pin 50 of starter motor A20 (3309762SeeE5010STARTING AND RECHARING). Control unit M55 is equipped with a self-diagnostic unit that may be used by connecting the unit to connector R10 : this receives signals from pin 50 of control unit M55 . The self-diagnostic system also generates a signal - from pin 25 - sent to the automatic transmission fault warning light, located on instrument panel E50 , while pin 15 of connector A of E50 supplies an ignition-operated power supply (INT/A) via fuse F1 of junction unit B1 . Gear control unit H37 is supplied at pin 10 directly from the battery from a line protected by maxifuse CENTR of B5 via a line protected by fuse F17 of junction unit B1 and when the ignition is operated (INT/A) to pins 8 and 9 of a line protected by fuse F5 of junction unit B1 ; pins 1, 16 and 17 are earthed. Unit H37 is conected to instrument E50 from pins 3, 4, 5, 6 and 7 to turn on the warning light leds for the relevant speeds. Unit H37 connects control unit M55 via pins 18, 19 and 20 to pins 12, 35 and 13 respectively to indicate activation of the TIP function (manual transmission operation). The control unit M55 is connected to the engine management control unit M10 and the ABS control unit M50 , which indicates skidding of the front wheels. This connection is via the CAN line from pins 82, 83, 85 and 86 of M55 and manages the control of the programme called 'WINTER'.

Terminal board



A5



A5



A5



A5



A5



A5



A5A



A5A



A5B



A5B



A5C



A5D



A5



A5



A5



A5



A5



A5



A5



A5



A5A



A5A



A5B



A5B



A5C



A5D



A5



A5



Starter motor



A20A



A20A



A20A



A20B



A20B



A20B



A20B



A20B



A20B



starter motor and components



5520B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in OFFposition, then disconnect the battery negative terminal (-). Proceed with removal 3314409-1016A10sound-proofing cover- r + r . Proceed with removal 3315196-7040D12engine front side cover(one) lh or rh - r r (Left side). Proceed with removal 3315197-7040D14engine bay rear side cover(one) lh or rh - r r (Left side). 1. Disconnect the electrical connections for the starter motor.2. Undo the bolts (2a) and remove the starter motor (2b).2071296

5520B12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the lift. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315302-7055B54under-engine guard - r r . 3314154-1076B50exhaust pipe attachment to engine - r + r . 1. Undo the bolts (1a) for the starter motor, release the band (1b)and remove the electrical connections protective cover (1c).2010624

Junction unit



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



multi-function components



5505A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314824-5505A18multi-function controlunit - r r . 1. Undo the bolt (1a) and push back the junction unit as far asnecessary to disconnect the electrical connections (1b).767For precise identification ofthe electrical connections, see Wiring Diagrams Section.2. Remove the junction unit.2010592

5505A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left).

5505A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Unscrew bolt (1a) and open fuse access cover (1b).2. Undo the bolt (2a) and remove the integrated multiservices unit(2b) after having disconnected the electrical connections (2c),(2d), (2e), (2f) and (2g).2010595

5505A29


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b) for theadditional junction unit.2071293

Dashboard junction unit (CPL)



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



MAXI FUSE box



B5A



B5C



B5D



B5D



B5A



B5C



B5D



B5D



Starting enablement MAXI FUSE



B9



B9



B9



B9



B9



B9



CAE supply fuse



B42



B42



Battery fuses junction unit (CBA)



B99A



B99C



B99D



B99E



B99G



B99A



B99C



B99D



B99E



B99G



battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . Make sure that the ignition key is in theOFF position.1. Disconnect the battery negative and positive terminals.2. Undo the bolt (2a) fixing the battery retaining bracket (2b).3. Remove the battery.2010647

5530B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r1. Press and release the retainers (1a), then remove the cover (1b)for the supply box on the battery. 2071303

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . 3314861-5530B10battery - r+r . 1. Remove the battery fluid collection reservoir.2010648

5530B54


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Working in the luggage compartment, undo the knob for the batterycover.2. Remove the battery cover.2010650

Front left earth



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



Dashboard earth on Air Bag bracket



C21



C21



C21



C21



C21



C21



C21



C21



Earth on steering column



C25A



C25A



C25A



C25B



C25B



C25B



C25



C25A



C25A



C25A



C25B



C25B



C25B



C25



Rear left earth



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



C30



Chassis earth for I.E system.



C40



C40



C40



C40



C40



C40



C40



C40



C40



C40



C40



C40



C40



C40



C40



C40



C40



C40



Automatic transmission earth



C61



C61



C61



C61



Dashboard-i.e coupling.



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1A



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1B



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



Engine front connection



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4A



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4A



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



Rear - front coupling



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



D6C



D6C



D6C



D6C



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6



D6B



D6B



Recharging front connection



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



D7



Dashboard / battery coupling



D19



D19



D19



D19



Dashboard-rear coupling



D20A



D20A



D20A



D20A



D20B



D20B



D20C



D20C



D20A



D20A



D20A



D20A



D20B



D20B



D20C



D20C



Driver's front door rear. section.



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



CAE sensors connection



D79



D79



D79



D79



CAE-ABS coupling



D82



D82



D82



D82



D82



D82



CAE-front coupling



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



D83



CAE-dashboard coupling



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



D84



Instrument panel



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50B



E50B



E50B



E50B



E50B



E50B



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50D



E50D



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50B



E50B



E50B



E50B



E50B



E50B



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50D



E50D



analogue control panel



5560B06


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314917-5560B11analogue control panel- r+r or replace . 1. At the bench, remove the bulbs from the panel using suitablepliers.2010702

5560B11


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). Lower the steering wheel and move it back.1. Undo the bolts (1a) and remove the upper half casing for thesteering column (1b).2010703

5560B12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). Open the fuse carrier compartment flap.1. Using the tool (1a) and pushing the fuse carrier compartment,remove the surround (1b) complete with switches.2. Disconnect the elelectrical connections (2a), (2b) and (2c) andremove the surround complete with switches.2010706

Ignition switch



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



ignition switch



5520A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314931-5580C18air bag module - r+r . 7693315174-7040A26steering column trim - r+r . 3314624-4110A11steering wheel - r+r for replacement or check forversions with air bag . 3314902-5550A12complete stalk unit - r+r for versions with air bag . 1. Release the aerial for the electronic key from the ignition switch.2. Release the electrical wiring from the fixing band and disconnectthe electrical connection for the ignition switch.2010621

5520A14


768

automatic transmission manual controls



2135A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is in the OFFposition, then disconnect the negative battery terminal (refer toop. 33148615530B10battery - r+r ). 3315223-7040L20tunnel trim - r r . 3315184-7040A65passenger compartment box lock , one , r r . Move the automatic transmission manualcontrol lever to the P position.1. Undo the attachments and remove the facia mounting bracket, passengerside.2009591

2135A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315223-7040L20tunnel trim - r r3315184-7040A65passenger compartment box lock , one , r rMove the automatic transmission manualcontrol leverl to the P position.1. Undo the attachments and remove the facia mounting bracket, passengerside.2009594

Starting enablement relay



J5



J5



J5



J5



J5



J5



J5



J5



J5



J5



J5



J5



Key Lock relay



J6



J6



J6



J6



J6



J6



J6



J6



CAE solenoids assembly



L50



L50A



L50B



L50C



L50



L50A



L50B



L50C



automatic transmission components



2130B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Remove the automatic transmission torque converter from the gearbox.767Take care not to spill the fluidinside the converter, then seal the fluid inlet port using a suitableplug to prevent foreign bodies from entering.2009557

2130B12



2130B38


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the vehicle on a ramp.3314110-1048A28vacuum air circuit resonator pipe - r+r . 1. Undo the bolts (1a) and remove the bracket (1b) connecting theair cleaner casing to the A.B.S. control unit support.2. Undo the top bolts securing the automatic transmission top cover.2009558

2130B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the vehicle on a ramp. Make sure that the ignition is in the OFFposition, then disconnect the negative battery terminal (refer to op. 33148615530B10battery - r+r ). 3315302-7055B54under-engine guard - r r . 3314110-1048A28vacuum air circuit resonator pipe - r+r . 3314508-2130B38automatic transmission top cover - r + r on vehicle . 3315298-7055B39front additional wheel arch half (one), lh or rh,front element - r r (left). 3314313-1048A34sleeve(s) from flow meter to air supply capacitycase - r + r . 3314524-2135B72electronic automatic transmission input rpm sensor- r r . 1. Disconnect the electrical connection.2. Remove the electrical connection retaining clip.2009560

2130B48


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Move the automatic transmission manualcontrol leverl to the P position. Make sure that the ignition is in the OFFposition, then disconnect the negative battery terminal (refer to op. 33148615530B10battery - r+r ). 3314110-1048A28vacuum air circuit resonator pipe - r+r . 1. Disconnect the electrical connection of the automatic transmissiongear selector.2009562

2130B62


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314506-2130B10automatic transmission torque converter - r + r withtransmission removed . Disengage and remove the gearbox inputshaft oil seal.

2130B80


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the vehicle on a ramp.3314703-4450B10Front WHEEL (one) - R.R. (left). 3315298-7055B39front additional wheel arch half (one), lh or rh,front element - r r (left). 1. Undo the bolt (1a) and remove the bracket (1b) securing the fluidrecirculation pipe on the transmission casing.2. Undo the connector (2a) complete with seal (2b) and remove thefluid recirculation pipe on the electronic automatic transmissioncasing (2c).767Collect the automatic transmissionfluid which leaks out in a suitable container.3. Remove the O-Ring seal.2009565

2130B82


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the vehicle on a ramp. Make sure that the ignition is in the OFFposition, then disconnect the negative battery terminal (refer to op. 33148615530B10battery - r+r ). 3314703-4450B10Front WHEEL (one) - R.R. (left). 3315298-7055B39front additional wheel arch half (one), lh or rh,front element - r r (left). 3315302-7055B54under-engine guard - r r . 3314292-1008A43power unit rigid mount - automatic transmission side- r r . 1. Unscrew the plugs on the electronic automatic transmission casingoil pipes (1a) complete with seals (1b).767Collect the automatic transmissionfluid which leaks out into a suitable container.2009567

Engine management control unit



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10B



M10A



M10A



M10A



M10A



M10B



M10B



M10B



M10B



M10B



M10B



M10C



M10C



M10C



M10D



M10D



M10D



M10D



M10E



M10E



M10E



M10E



M10F



M10F



M10B



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10B



M10A



M10A



M10A



M10A



M10B



M10B



M10B



M10B



M10B



M10B



M10C



M10C



M10C



M10D



M10D



M10D



M10D



M10E



M10E



M10E



M10E



M10F



M10F



M10B



multi-point injection system (mpi)



1056B09


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3314110-1048A28vacuum air circuit resonator pipe - r+r . 1. Disconnect the electrical connection from the air flow meter.2. Undo the nuts (2a), remove the brackets (2b) and the air flowmeter (2c).2007325

1056B15


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3314048-1016A40ignition coil cover on cylinder head- r+r . 3314111-1048A48throttle heater sleeve - r r . 1. Disconnect the electrical connection from the butterfly casingintegrated with the M.D.S.2. Disconnect the electrical connections (2a) and (2b) from theinjection/ignition control unit and the earth lead (2c) from thebutterfly casing integrated with the M.D.S.3. Disconnect the accelerator cable from the butterfly casing integratedwith the M.D.S.4. Disconnect the injection/ignition wiring from the mounting bracket.5. Undo the bolts (5a) and remove the butterfly casing integratedwith the M.D.S. (5b) complete with the injection/ignition controlunit (5c).2007326

1056B21


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Ensure that the ignition key is in OFFposition, then disconnect the battery negative terminal ( 3314861-5530B10battery - r+r ). Proceed with the removal 3315197-7040D14engine bay rear sidecover (one) lh or rh - r r (Right side). 1. Loosen the band (1a) and disconnect the oil vapour recirculationpipe (1b) from the corrugated hose.2. Loosen the bands (2a) and remove the hose between resonator andthrottle body (2b), complete with resonator (2c).2007327

1056B48


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3314048-1016A40ignition coil cover on cylinder head- r+r . 1. Disconnect the electrical connection from the phase transformerelectro-magnet.2. Undo the bolts (2a) and remove the phase transformer electro-magnet(2b).2007334

1056B50


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3314110-1048A28vacuum air circuit resonator pipe - r+r1. Disconnect the electrical connection from the engine coolanttemperature sensor.2. Undo and remove the engine coolant temperature sensor.2007335

1056B51


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the lift. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (right) 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (right) 3314703-4450B10Front WHEEL (one) - R.R. (right) 3315298-7055B39front additional wheel arch half (one), lh or rh,front element - r r (right) 3315302-7055B54under-engine guard - r r . 3314048-1016A40ignition coil cover on cylinder head- r+r . 3314836-5510C14ignition coil/s - r+r . 3314047-1016A20single cam cover - r + r and replace gasket . 3314211-1092G10single engine belt r r . 3314213-1092G20engine component single belt fixed tensioner - one- r + r . 3314201-1092A12crankshaft pulley - r+r for versions with air conditioner . 3314085-1032D12timing system protective cover(s) - r + r . 3314203-1092E10counter-rotating shaft drive toothed belt - r + r . 3314206-1092E20counter-rotating shaft drive toothed belts drivepulley - r + r with toothed belt removed . 3314077-1032B14toothed timing belt - r + r for timing adjustmentor replacement versions with air conditioner . 3314079-1032B52toothed driven pulley (one) - r + r . 1. Undo the bolts (1a) and remove the cam angle sensor (1b).2007336

1056B60


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3314048-1016A40ignition coil cover on cylinder head- r+r . Discharge the fuel supply pressure (seeGroup 10 Warnings).1. Disconnect the rapid attachment for the fuel supply pipe.2. Disconnect the electrical connections from the injectors (2a)and the electrical connection from the phase transformer electro-magnet(2b).3. Undo the two bolts (3a) and remove the single fuel manifold pipe(3b) complete with injectors (3c).2007337

1056B68


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Remove the clips (1a) and remove the injectors (1b) from thesingle fuel manifold pipe.2. Remove the seals from the injectors.2007338

1056B70



1056B81


Make sure that the ignition key is in theOFF position. Check that: the air conditioning is switchedoff, the accelerator pedal is never pressed and the accelerator cableis correctly positioned (refer to op. 33141321068A30accelerator control cable - r + r ). Connect the tool to the diagnostic socketand place the knob in position 3.Connect the Examiner diagnostic equipment.Connect the Examiner diagnostic equipment.Using the Examiner, enter the "ControlUnit Test" ambient.Place the ignition key in the ON position.Using the Examiner, enter the "ActiveDiagnosis" ambient, then select "Reset self-adjustmentparameters" and "Idle actuator".Using the Examiner, press "Carry outactive diagnosis".Place the ignition key in the OFF positionand wait for 30 seconds.Place the ignition key in the ON positionand wait for 30 seconds.Using the Examiner, re-establish the dialoguewith the engine control system.Using the Examiner, enter the "Parameters"ambient and select the following tests from the menu - "Idle recognitiontest - carried out" and "Idle recognition signals - synchronized".767If at least one of the parametersdoes not conform, place the ignition key in the OFF position andrepeat the procedure. If this non conformity persists, check thatthe diagnostic cable is correctly connected and check the operationof the instrument.Place the ignition key in the OFF positionand wait for 30 seconds.Start up the engine without acting on theaccelerator pedal.Disconnect the diagnostic equipment.Test the vehicle by driving for severalkilometres then, with the engine warmed up, check that it is idlingcorrectly.

1056B82


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 1. Release and disconnect the electrical connections (1a) and (1b)from the injection/ignition system control unit.2. Undo the nuts (2a) and remove the injection/ignition controlunit (2b).2007339

1056B82


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Ensure that the ignition key is in OFFposition, then disconnect the battery negative terminal ( 3314861-5530B10battery - r+r ). Proceed with the removal 3315197-7040D14engine bay rear sidecover (one) lh or rh - r r (Right side). 1. Loosen the band (1a) and disconnect the oil vapour recirculationpipe (1b) from the corrugated hose.2. Loosen the bands (2a) and remove the hose between resonator andthrottle body (2b), complete with resonator (2c).2007340

1056B17


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left). 3314249-1048B44heat exchanger/manifold pipe - r r . 1. Disconnect the electrical connection from the butterfly casingintegrated with the D.V.L.2. Undo the bolts (2a) and remove the throttle body integrated withthe D.V.L. (2b) complete with gasket.2007790

1056B46


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 1. Disconnect the electrical connection from the intake air temperaturesensor.2. Undo and remove the intake air temperature sensor.2007791

1056B62


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). Discharge the fuel pressure (see GR 10- WARNINGS).1. Disconnect the electrical connections from the injectors.2007793

1056B66



1056B67



1056B74


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 1. Disconnect the electrical connection from the altitude corrector. 2. Undo the attachments and remove the altitude corrector.2007796

1056B79


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Remove the buttons (1a) using the tool (1b) and remove the protection(1c).2. Open the two protective covers (2a) and undo the nuts (2b) underneathfixing the control unit cover.3. Undo the bolts (3a) and remove the control unit cover (3b).2007797

1456B09


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left). 3314110-1048A28vacuum air circuit resonator pipe - r+r . 1. Disconnect the electrical connection from the air flow meter.2. Undo the nuts (2a), remove the brackets (2b) and the air flowmeter (2c).2008227

Fuel injection main relay diode



M11A



M11B



M11



M11A



M11B



M11



abs check/adjustment devices



3340A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on theramp. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left). Remove the cap with built-in brake fluidlevel switch and drain the brake/clutch fluid from the reservoir usinga suitable syringe.1. Disconnect the comb from the A.B.S. hydraulic and electroniccontrol unit.2. Release the A.B.S. pipes from their clip.3. Disconnect the pipes from the A.B.S. hydraulic and electroniccontrol unit and move them aside.2009904

3340A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on theramp. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left) 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left) 3314591-3340A12A'B.S. system. - electronic and hydraulic CONTROLUNIT R.R. . Remove the protection1. Disconnect the front engine joint and release it from the fixingband.2. Disconnect the electrical connection from the cap and move theelectrical wiring aside.2009908

3340A26


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on thelift. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left). 3314186-1088B12engine coolant reservoir mount - r r . 1. Release the front left wheel speed sensor wiring from its clip.2. Disconnect the front left wheel speed sensor electrical connection.3. Release from the bodywork the rubber cable pass for the frontleft wheel speed sensor wiring.2009917

3340A28


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on thelift. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (right) 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (right) 1. Release the front right wheel speed sensor wiring from its clamp.2. Disconnect the electrical connection for the front right wheelspeed sensor.3. Release the rubber cable pass for the front right wheel speedsensor wiring from the bodywork.2009919

3340A35


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on thelift.3314864-5530B54battery cover - r+r . 3314861-5530B10battery - r+r . 3314863-5530B52Battery DRIP TRAY/SUPPORT - R.R. . 1. Disconnect the electrical connection (1a) for the rear rightwheel speed sensor and release the wiring from the clip (1b).2. Release the rubber cable pass from the rear left wheel speedsensor from the bodywork.2009921

3340A37


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on thelift. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). 3315193-7040B22luggage compartment/load platform moulding - r+r . 3315192-7040B20back trim for luggage compartment/load platform -arrange . 3315127-7025B41boot lid lock . 3315188-7040B10load platform (luggage platform) trim - r+r . 3315190-7040B13load compartment/load platform right side trim -r r . 1. Undo the nut (1a) and bolt (1b), then move the anti-theft controlunit (1c).2. Disconnect the electrical connection of the rear right wheelspeed sensor.3. Release the rubber cable pass for the rear right wheel speedsensor wiring from the bodywork.2009923

CAE control unit



M55



M55



M55A



M55B



M55



M55



M55A



M55B



automatic transmission electrical controls



2135B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is in the OFFposition, then disconnect the negative battery terminal (refer toop. 33148615530B10battery - r+r ). 1. Undo the bolts (1a) and remove the right and left trims (1b).2009600

2135B58


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315302-7055B54under-engine guard - r r . 3314110-1048A28vacuum air circuit resonator pipe - r+r . 3314508-2130B38automatic transmission top cover - r + r on vehicle . 3315298-7055B39front additional wheel arch half (one), lh or rh,front element - r r (left). 3314313-1048A34sleeve(s) from flow meter to air supply capacitycase - r + r . 3314524-2135B72electronic automatic transmission input rpm sensor- r r . 3314509-2130B40gear selection solenoid unit - r r . 3314525-2135B74electronic automatic transmission output rpm sensor- r r . 1. Disconnect the electrical connection from the regulator REG3.2. Disconnect the electrical connection from the regulator REG1.3. Disconnect the electrical connection from the solenoid MV2.4. Withdraw the automatic transmission fuid temperature sensor fromits seating.2009602

2135B72


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the vehicle on a ramp. Make sure that the ignition is in the OFFposition, then disconnect the negative battery terminal (refer toop. 33148615530B10battery - r+r ). 3315302-7055B54under-engine guard - r r . 3314110-1048A28vacuum air circuit resonator pipe - r+r . 3314508-2130B38automatic transmission top cover - r + r on vehicle . 3315298-7055B39front additional wheel arch half (one), lh or rh,front element - r r (left). 3314313-1048A34sleeve(s) from flow meter to air supply capacitycase - r + r . 1. Undo the bolt and remove the electronic automatic transmissioninput rpm sensor from its seating.2. Disconnect the wiring connection (2a) and remove the electronicautomatic transmission input rpm sensor (2b).2009605

2135B74



2135B86



Left front door lock geared motor



N50A



N50B



N50A



N50B



Multiple tester connection



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10


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