AUTOMOTIVE ELECTRICIANS

Alfa Romeo 166 3.0 V6 da 03/02 a 09/03 — AIR CONDITIONING — — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION — WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Wiring diagram



Components
Component codeNameAssembly reference
B1Junction unit5505A
B1Junction unit5505A
B2Junction unit5505A
B5MAXI FUSE box-
B45Luggage compartment junction unit (CVB)-
B65Vehicle interior fan fuse-
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C21Dashboard earth on Air Bag bracket-
C21Passenger side dashboard earth-
C25Earth on steering column-
C34ICS earth-
D1Front-dashboard coupling-
D20Dashboard-rear coupling-
D30Driver's front door rear. section.-
D30Front left door connection-
D90ICS-dashboard coupling-
E50Instrument panel5560B
E60ICS display5580M
H1Ignition switch5520A
H80Climate control system controls5040D
H80Climate control system controls5580M
J35Interior compartment air electric fan relay5040C
K87Lower mixed air temperature sensor5010D
K88Upper mixed air temperature sensor5010D
K89Passenger compartment air temperature sensor5010D
K90Solar sensor5010D
M70Climate control system control unit-
M70Climate control system control unit5040B
N80Air distribution flap actuator (motor)5040D
N81Mixed air flap actuator (motor)5040D
N82Outside air intake flap actuator (motor)-5040D
N85Passenger compartment ventilation fan5040C
P60Left door mirror7005R
R10Multiple tester connection-
Location of components

Components
Component codeNameAssembly reference
B1Junction unit5505A
B1Junction unit5505A
B2Junction unit5505A
B5MAXI FUSE box-
B45Luggage compartment junction unit (CVB)-
B65Vehicle interior fan fuse-
B99Battery fuses junction unit (CBA)5530B
C10Front left earth-
C21Dashboard earth on Air Bag bracket-
C21Passenger side dashboard earth-
C25Earth on steering column-
C34ICS earth-
D1Front-dashboard coupling-
D20Dashboard-rear coupling-
D30Driver's front door rear. section.-
D30Front left door connection-
D90ICS-dashboard coupling-
E50Instrument panel5560B
E60ICS display5580M
H1Ignition switch5520A
H80Climate control system controls5040D
H80Climate control system controls5580M
J35Interior compartment air electric fan relay5040C
K87Lower mixed air temperature sensor5010D
K88Upper mixed air temperature sensor5010D
K89Passenger compartment air temperature sensor5010D
K90Solar sensor5010D
M70Climate control system control unit-
M70Climate control system control unit5040B
N80Air distribution flap actuator (motor)5040D
N81Mixed air flap actuator (motor)5040D
N82Outside air intake flap actuator (motor)-5040D
N85Passenger compartment ventilation fan5040C
P60Left door mirror7005R
R10Multiple tester connection-
DescriptionAn automatic system manages the climate control in the passenger compartment, i.e. temperature and ventilation, with recirculation and air flow orientation.A dedicated control unit manages system operation by controlling:air temperature at outlets;fan speed;air distribution;activation of the compressor (air refrigeration circuit);activation of air recirculation.The control unit sets the above parameters in order to adjust passenger compartment temperature to the required level.The control unit supplies information on interior and exterior temperature via special sensors. After processing the information, it adjusts the passenger compartment air intake speed by means of the fan motor and the air temperature by a mxer actuator. It also controls interior air recirculation via a specific actuator. When required, the ECU automatically activates the cooling circuit and dehumidifies the air by operating the air conditioner compressor. ( 3309931SeeE6021COMPRESSOR ENGAGEMENT ). In addition to the climate control commands described above, the climate control system also comprises the solar radiation sensor located in the middle at the base of the windscreen; this sensor enables you to foresee an increase in temperature in the interior compartment caused by heat from solar radiation, and consequently appropriate strategies are adopted to improve climatic comfort in the car. For greater detail, see 3308537see DESCRIPTION AND OPERATION:5040AIR CONDITIONING CASING AND COMPONENTS . The control unit supply lines are protected by a fuse in the junction unit.The fan supply line is protected by a special maxifuse.The system will only operate when the ignition is turned to MAR.
Functional description Control unit M70 is supplied when the ignition is turned on (INT/A) at pin 11 of connector B from a line protected by fuse F9 from junction unit B1 .; The power supply comes directly from the battery to pin 10 of connector C through fuse F17 of junction unit B1 and a line protected by maxifuse CENTR of B5 . Pin 8 of connector C of M70 is earthed. The outdoor temperature sensor is located on the left door mirror P60 : the sensor is connected to pins 1 and 7 of connector A of M70 . Control unit M70 is also connected to sensors K87 (lower treated air), K88 (upper treated air) and K89 (passenger compartment air), which are connected to pins 3-5, 11-12 and 8-13 of connector A of M70 respectively. Sensor K89 is fitted with a fan motor so that the temperature reading is not affected by the motionless and thus warmer air inside the facia: the motor is connected to the control unit via pins 10 and 12 of connector B. Solar radiation sensor K90 is connected to pins 6 and 15 of connector A of M70 . The air conditioning system is equipped with three activators for recirculation ( N82 ), air mixing ( N81 ) and air distribution ( N80 ). Recirculation actuator N82 is controlled by control unit M70 , via pins 3 and 4 of connector B. The air mixing actuator N81 is controlled from pins 1 and 2 of connector B from control unit M70 ; it receives a supply for control by potentiometer from pin 20, the reference earth to pin 14 at connector A, and sends a feedback signal to pin 16 of connector A. The air distribution actuator N80 is connected from pins 7 and 8 of connector B from control unit M70 ; it receives a supply for control by potentiometer from pin 18, the reference earth at pin 2 of connector A, and sends a feedback signal to pin 17 of connector A. An electronic governor operates fan N85 at different speeds: this receives a control signal from control unit M70 - from pin 2 of connector C - and converts it to a variable voltage signal that controls the fan. Pin 1 of connector C provides a reference earth, pin 6 of connector C of M70 provides a speedometer signal. Fan unit N45 is supplied when the ignition is turned on (INT/A) via relay J35 and fuse B65 . Pin 4 of connector C of M70 receives a speedometer signal from instrument E50 . A heated back window activation control - from pin 9 of connector B - is sent to control unit M45 ( See E3030 HEATED REAR WINDSCREEN AND DOOR MIRROR DEFROSTING . ) Pin 6 of connector B controls activation of the compressor ( 3309931SeeE6021COMPRESSOR ENGAGEMENT ). Climate control unit H80 communicates with control unit M70 via a serial connection line: from pin 13 of connector C of M70 to pin 9 of H80 . The supply to the climate control unit H80 arrives directly from the battery. (maxifuse CENTR of B5 ) to pin 1, via fuse F18 of junction unit B1. An ignition-operated power supply (INT/A) reaches pin 2 via fuse F5 of junction unit B1; pin 7 is earthed. Climate control unit H80 is then connected - from pin 8. to ICS display E60 - pin 15 of connector B, via a special serial connection line. Control unit M70 is equipped with a self-diagnostic system, that may be used by connecting to connector R10 : it receives signals from pin 13 of connector C of M70 through a serial connection line between control unit M70 and climate control unit H80 ; from here it is connected to the ICS display E60 . Control unit H80 also receives other signals for the Trip Computer function of the ICS display: these signals are then exchanged with display E60 via the above serial line ( 3309749SeeE4090NAVIGATOR ).

Junction unit



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1B



B1B



B1B



B1B



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B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



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B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



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B1E



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B1E



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B1E



B1F



B1F



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B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



B1A



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B1C



B1C



B1C



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B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1G



B1E



B1E



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B1E



B1E



B1E



B1E



B1E



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1F



B1H



B1H



B1H



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1X



multi-function components



5505A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314824-5505A18multi-function controlunit - r r . 1. Undo the bolt (1a) and push back the junction unit as far asnecessary to disconnect the electrical connections (1b).767For precise identification ofthe electrical connections, see Wiring Diagrams Section.2. Remove the junction unit.2010592

5505A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3315196-7040D12engine front side cover (one) lh or rh - r r (left). 3315197-7040D14engine bay rear side cover (one) lh or rh - r r (left).

5505A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Unscrew bolt (1a) and open fuse access cover (1b).2. Undo the bolt (2a) and remove the integrated multiservices unit(2b) after having disconnected the electrical connections (2c),(2d), (2e), (2f) and (2g).2010595

5505A29


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b) for theadditional junction unit.2071293

Dashboard junction unit (CPL)



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



B2



B2A



B2B



B2C



B2E



B2F



B2G



B2G



B2H



B2I



B2I



B2I



B2I



B2I



B2I



MAXI FUSE box



B5A



B5C



B5D



B5D



B5A



B5C



B5D



B5D



Luggage compartment junction unit (CVB)



B45A



B45B



B45A



B45B



Vehicle interior fan fuse



B65



B65



B65



B65



Battery fuses junction unit (CBA)



B99A



B99C



B99D



B99E



B99G



B99A



B99C



B99D



B99E



B99G



battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . Make sure that the ignition key is in theOFF position.1. Disconnect the battery negative and positive terminals.2. Undo the bolt (2a) fixing the battery retaining bracket (2b).3. Remove the battery.2010647

5530B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r1. Press and release the retainers (1a), then remove the cover (1b)for the supply box on the battery. 2071303

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314864-5530B54battery cover - r+r . 3314861-5530B10battery - r+r . 1. Remove the battery fluid collection reservoir.2010648

5530B54


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Working in the luggage compartment, undo the knob for the batterycover.2. Remove the battery cover.2010650

Front left earth



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



Dashboard earth on Air Bag bracket



C21



C21



C21



C21



C21



C21



C21



C21



Earth on steering column



C25A



C25A



C25A



C25B



C25B



C25B



C25



C25A



C25A



C25A



C25B



C25B



C25B



C25



ICS earth



C34



C34



C34



C34



C34



C34



C34



C34



Dashboard-i.e coupling.



D1



D1



D1



D1



D1



D1



D1



D1



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D1



D1



D1



D1



D1



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D1A



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D1C



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D1D



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D1A



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D1A



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D1B



D1B



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D1B



D1B



D1B



D1C



D1C



D1C



D1C



D1C



D1C



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D1C



D1C



D1C



D1C



D1C



D1C



D1C



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



D1D



Dashboard-rear coupling



D20A



D20A



D20A



D20A



D20B



D20B



D20C



D20C



D20A



D20A



D20A



D20A



D20B



D20B



D20C



D20C



Driver's front door rear. section.



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



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D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



D30



ICS-dashboard coupling



D90



D90



D90



D90



D90



D90



D90



D90



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D90



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D90



D90



D90



D90



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D90



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D90



D90



D90



D90



D90



D90



D90



D90



D90



D90



D90



D90



D90



D90



D90



D90



Instrument panel



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50B



E50B



E50B



E50B



E50B



E50B



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50D



E50D



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50A



E50B



E50B



E50B



E50B



E50B



E50B



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50C



E50D



E50D



analogue control panel



5560B06


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314917-5560B11analogue control panel- r+r or replace . 1. At the bench, remove the bulbs from the panel using suitablepliers.2010702

5560B11


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). Lower the steering wheel and move it back.1. Undo the bolts (1a) and remove the upper half casing for thesteering column (1b).2010703

5560B12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). Open the fuse carrier compartment flap.1. Using the tool (1a) and pushing the fuse carrier compartment,remove the surround (1b) complete with switches.2. Disconnect the elelectrical connections (2a), (2b) and (2c) andremove the surround complete with switches.2010706

ICS display



E60A



E60A



E60A



E60A



E60A



E60A



E60A



E60B



E60B



E60B



E60B



E60B



E60B



E60A



E60A



E60A



E60A



E60A



E60A



E60A



E60B



E60B



E60B



E60B



E60B



E60B



om-board navigator



5580M32


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314953-5580M50mount for on-board navigatorcomponent in boot - r r . 1. At the bench, unto the screws (1a) and remove the CD player/changer(1b).2010737

5580M50


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Undo the wing bolts and removethe boot left side trim. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 33148615530B10battery - r+r ). Disconnect the electrical connections forthe loudspeakers' amplifier.1. Undo the nuts and move aside the on-board navigator componentsmounting as far as necessary.Disconnect the electrical connection fromthe navigation system CD player/changer.Disconnect the electrical connections ofthe audio CD player/changer.2. Remove the complete on-board navigator components mounting.2010738

5580M70


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314968-7005A20Front side DOOR - R.R. . 3315319-7065C34l/h or r/h sun blind (one) - r+r . 3315205-7040E40modular front courtesy light - r r . 3315204-7040E28courtesy light on sun blind - r r . 3315214-7040H32sliding roof switch door panel - r r . 3315318-7065C30interior l/h or r/h grab handle (one) - r+r . 3315216-7040H36central trim lower element - r r . 3315217-7040H38central pillar upper element - r r . 3315215-7040H34central pillar trim - r r . 3315200-7040E17lh or rh rear courtesy light - r r . 3315323-7065C68rear view mirror - r+r . 3315322-7065C59interior rear view mirror with automatic antiglaredevice - r r . 3315211-7040H10roof panel lining - r r . 3315271-7050A20one-piece rear seat cushion - r r . 3315270-7050A19rear seat squab - r r . - 7050A42 rear squab catch device (one) - r+r (left). 1. Disconnect the connections of the on-board navigator aerial cables.2010739

Ignition switch



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



ignition switch



5520A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314931-5580C18air bag module - r+r . 7693315174-7040A26steering column trim - r+r . 3314624-4110A11steering wheel - r+r for replacement or check forversions with air bag . 3314902-5550A12complete stalk unit - r+r for versions with air bag . 1. Release the aerial for the electronic key from the ignition switch.2. Release the electrical wiring from the fixing band and disconnectthe electrical connection for the ignition switch.2010621

5520A14


768

Climate control system controls



H80



H80



H80



H80



H80



H80



H80



H80



air conditioner controls



5040D52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314810-5050B34windscreen wiper arm/s complete with blade - r+r . 3315282-7055A18Windscreen base TRIM - R.R. . 1. Disconnect the electrical connection for the intake/recirculationair flap actuator.2. Undo the bolts (2a) and loosen the bolt (2b) for the recirculation/intakeair flap actuator using the tools (2c) and (2d).3. Disconnect the linkage (3a), rotate the recirculation/intakeair flap actuator (3b), completely undo the remaining bolt and removeit.2010575

5040D70


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314729-5010B52ducts (one), lh or rh,on air distribution unit for air duct beneath facia r r with faciaremoved . 1. Disconnect the electrical connection for the distribution airflap actuator.2. Undo the fixing bolts and move the distribution air flap actuatoraside.3. Undo the bolts (3a) and remove the actuator mounting bracket(3b).4. Release the wiring and remove the distribution air flap actuator.2010576

5040D76



5040D77


768

Interior compartment air electric fan relay



J35



J35



J35



J35



air conditioner box and components



5040C10


768

5040C13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314731-5010B54ducts (one), lh or rh,on distribution unit for air ducts to rear seat r r withfacia removed . 3314729-5010B52ducts (one), lh or rh, on air distribution unit forair duct beneath facia r r with facia removed . 3314767-5040A10Air conditioning refrigerant CIRCUIT - Draining andRefilling . 3314811-5050B38windscreen wiper assembly - r+r or repair . 3315282-7055A18Windscreen base TRIM - R.R. . 3314810-5050B34windscreen wiper arm/s complete with blade - r+r . 3314726-5010B21climate control unit compartment - r r . 3314782-5040C10air conditioner box - r+r . 3314794-5040C82air shroud on air blender port - r r . 3314824-5505A18multi-function control unit - r r . 3314944-5580E12immobiliser device ecu - r+r following electric circuitcheck . 3314745-5010D30passenger compartment air temperature sensor - r+rfollowing electrical wiring check operation . 3314867-5540A22exterior lighting control switch - r+r . 3315236-7040A44facia lh side cover - r r . 3315182-7040A45facia rh side cover - r r . 3314933-5580C26LOCK BARREL KEY/SWITCH for deactivating passenger'AIR BAG - R.R. . 3314734-5010C30central air outlet on fascia - r+r . 3314917-5560B11analogue control panel - r+r or replace . 3315174-7040A26steering column trim - r+r . - 5550C16 hazard warning light/fog lamp/reversing light combinedswitch - r r . - 5040D18 air conditioner control unit - r r . - 5570T80 car radio unit - r+r . 3315321-7065C42ashtray (one) r+r . 3314931-5580C18air bag module - r+r . 3314258-1056B79injection/ignition contro unit guard - r r . 3314624-4110A11steering wheel - r+r for replacement or check forversions with air bag . 3314902-5550A12complete stalk unit - r+r for versions with air bag . 3315175-7040A31flap assembly - r r . 3315208-7040G24switch for facia compartment light - r+r . 3314932-5580C22AIR BAG MODULE - Passenger side - R.R. . 3315185-7040A67partition between passenger airbag and facia compartment- r r . 3315180-7040A43cover (one only) for wiring beneath facia - r r . - 5505C32 (one) securing wiring connectors beneath instrumentfacia - r r . 3315172-7040A10instrument facia trim - r+r . 3314930-5580C14air bag ecu - r+r . 3315223-7040L20tunnel trim - r r . - 7045A10 l/h or r/h front seat (one) - r+r . 3315186-7040A97facia trim support beam - r r . 3314784-5040C14air conditioner heater/distributor unit - r+r withfascia removed .

5040C14


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314930-5580C14air bag ecu - r+r . 3315223-7040L20tunnel trim - r r . - 7045A10 l/h or r/h front seat (one) - r+r . 1. Move the floor covering and undo the nut fixing the steeringcolumn universal joint protection.2. Remove the universal joint protection.3. Undo the bolt fixing the steering column to the power steeringbox pinion.4. Push back the steering column joint.2010556

5040C16


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Undo the bolts (1a) and remove the distribution air flap motor(1b) complete with bracket.2010562

5040C24


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314792-5040C66air conditioner evaporator- r+r with air conditioner box removed . 3314788-5040C34fan motor - r+r with air conditioner box removed . 3314793-5040C80air intake and recirculation flap - r r with airconditioning housing disconnected . 1. Undo the bolts (1a) and separate the upper half of the fan casing(1b) from the lower half (1c).2. Recover the duct.2010566

5040C30



5040C34


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Release the electrical connection for the air conditioning fanfrom the fixing on the casing.2. Undo the bolts (2a) and remove the air conditioning fan (2b).2010567

5040C50


768

5040C52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21- 1088A20 engine cooling system- wash inside . 1. Undo the bolts (1a) and remove the duct (1b).2. Disconnect the coolant inlet and outlet pipes from the air conditioningheater radiator.3. Remove the heater radiator.2010568

5040C64



5040C66


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Undo the bolts (1a) and separate the fan unit (1b) from the airconditioning unit (1c).2. Undo the bolts (2a) and remove the pollen filter filter element(2b).3. Undo the bolts (3a) and remove the bracket (3b).2010569

5040C80


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Undo the bolts (1a) and remove the intake/recirculation air flapactuator (1b).2. Remove the intake/recirculation air flap control linkage.3. Remove the hinge pin (3a) and remove the intake/recirculationair flap (3b).2010571

5040C82


768

5040C84


768

Lower mixed air temperature sensor



K87



K87



K87



K87



air temperature recording system



5010D12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315037-7005R35door mirror reflector- r r . 3315012-7005E12corner cover of one front side door, lh or rh r r . 1. Undo the bolts (1a) fixing the starter motor support and thebolts (1b) fixing the cover to the support.2. Remove the outside air temperature sensor.3. Extract and open the connection holder.4. Disconnect the electrical connection for the outside air temperaturesensor and remove it.2010421

5010D17



5010D18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213314743-5010D25upper blended air temperaturesensor - r r checks on electrical circuit with facia removed .

5010D19



5010D25


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Disconnect the electrical connection for the upper mixed airtemperature sensor.2. Remove the upper mixed air temperature sensor (2a) using thetool (1b).2010422

5010D26


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Disconnect the electrical connection for the lower mixed airtemperature sensor.2. Remove the lower mixed air temperature sensor (2a) using thetool (2b).2010423

5010D30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 1. Unscrew bolt (1a) and open fuse access cover (1b).2010424

5010D56


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314734-5010C30central air outlet on fascia - r+r . 3314917-5560B11analogue control panel - r+r or replace . 1. Release the electrical wiring for the solar sensor from the fixingband.2. Disconnect the electrical connection for the solar sensor.3. Remove the solar sensor (3a) from the dashboard using the tool(3b).2010427

Upper mixed air temperature sensor



K88



K88



K88



K88



Passenger compartment air temperature sensor



K89



K89



K89



K89



Solar sensor



K90



K90



K90



K90



Climate control system control unit



M70A



M70A



M70A



M70A



M70A



M70B



M70B



M70B



M70B



M70C



M70C



M70C



M70C



M70A



M70A



M70A



M70A



M70A



M70B



M70B



M70B



M70B



M70C



M70C



M70C



M70C



system safety check devices



5040B14


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignitionis off (STOP position), then disconnect the negative battery terminal(refer to op. 33148615530B10battery - r+r ). 3314767-5040A10Air conditioning refrigerant CIRCUIT - Draining andRefilling . 1. Disconnect the electrical connection for the air conditioningsystem multi-stage pressure switch.2. Undo and remove the air conditioning system multi-stage pressureswitch.2010547

5040B30


768

Air distribution flap actuator (motor)



N80



N80



N80



N80



Mixed air flap actuator (motor)



N81



N81



N81



N81



N81



N81



N81



N81



Outside air intake flap actuator (motor)-



N82



N82



N82



N82



Passenger compartment ventilation fan



N85



N85



N85



N85



N85



N85



Left door mirror



P60A



P60A



P60B



P60C



P60D



P60D



P60A



P60A



P60B



P60C



P60D



P60D



front door mirrors



7005R30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315012-7005E12corner cover of onefront side door, lh or rh r rWith the ignition key in the OFF position,disconnect the battery negative terminal.Take out the connector carrier and openit.1. Disconnect electric mirror wiring connectors (1a), (1b) and(1c). 2. Remove bolt cover panel (2a) and uncrew the bolts (2b) securingthe mirror to the door.3. Withdraw the wiring and remove the mirror.2010797

7005R32



7005R35


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21With the ignition key in thestop position, disconnect the battery negative terminal.1. Use tool (1a) to prise out reflector (1b).1. Disconnect the electrical connections from the reflector andthen remove.2010798

7005R36


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315037-7005R35door mirror reflector- r r1. Unscrew the motor retaining bolt.2. Disconnect the electrical connections shown.3. Remove the positioning motor.2010799

7005R37


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213315037-7005R35door mirror reflector- r r3315038-7005R36door mirror motor - r r1. Unscrew the bolts retaining the cover to the mount.2. Unscrew the bolts retaining the motor mount to the cover.3. Cut the electrical wiring retaining strip and prise the outdoortemperature sensor out of the cover.4. Remove the rear view mirror cover.2010800

7005R40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21With the ignition key in thestop position, disconnect the battery negative terminal.1. Take the control switch unit out of the handle by undoing theretaining clip.2. Disconnect the electrical connectors.3. Remove the control switch unit.2010801

7005R42



Multiple tester connection



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10



R10


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