DescriptionA control system called SELESPEED supervises and governs the operation of the manual gearbox via an electrohydraulic device.An electronic control unit manages a complex operating logic which enables the gearbox to be used in both 'semi-automatic' conditions, in which the driver manages the engagement of the gears using the lever or the two steering wheel buttons, and automatic 'CITY' mode which delegates gear change management to the electronic system.The electronic control unit communicates with the engine management control unit via the CAN network and two dedicated lines, one for the engine rpm signal and one for diagnostics.The control unit drives, by means of a complex operating logic, an electrohydraulic unit located on the gearbox, via a specific electric pump. For more details, 3022468Characteristic of working principle2127ELECTRO-HYDRAULIC SELECTION. GEARBOX EXTERNAL. CONTROLS . The supply lines to the control unit and the various system components (sensors and actuators) are protected by two fuses located in the underfacia control unit.A special maxifuse in the engine compartment junction unit supplies the system control pump line. Control unit self-diagnosis notifies of the onset of these faults via a special warning light in the instrument panel: The SELESPEED control unit sends the instrument panel information on the speed engaged. This is shown on the display. For more details, 3022468Characteristic of working principle2127ELECTRO-HYDRAULIC SELECTION. GEARBOX EXTERNAL. CONTROLS .
Functional description The SELESPEED control unit M54 monitors and controls the entire gearbox management system. The direct supply for the junction unit arrives from the battery, from the line for maxifuse CPL1 of B5, protected by fuse F32 of the underdashboard junction unit B2, at pin 27 of connector A of M54. The supply controlled by the ignition (15/54) reaches pin 28 of connector A of M543023440SeeE5010STARTING AND RECHARING . Pins 1 and 2 of connector A of M54 are earthed. A set of sensors and potentiometers on the gearbox informs the control unit of the engaged gear: the potentiometers are supplied from pin 73 of connector B; pin 66 provides the reference earth: the gear selector potentiometer K68 provides a signal to pin 51 of connector A; the gear engagement potentiometer K69 returns a signal to pin 39 of connector A; the hydraulic unit oil pressure sensor K96 returns a signal to pin 40 of connector A. The clutch position potentiometer K95 is supplied from pin 79 of connector B, receives a reference earth from pin 59 and returns a signal to pin 52 of connector A of M54 . Pins 38 and 50 of connector A M54 are connected to the car speed sensor (gearbox input) K77 . The gear control unit H37 is connected to the control unit M54 to indicate a gear shift request: these signals are sent to pins 67, 74, 68 of connector B of M54 from connector A of H37 ; and to pin 26 of connector A; it receives a reference earth from pin 66 of connector B. Connector B of H37 supplies the panel lighting led , which is activated from the line (INT) protected by fuse F51 of underfacia control unit B2 . The CITY mode selection button is located in tunnel switch unit H35 and connected to control unit M54 at pin 77 of connector B. The steering wheel controls - connected via clock spring contact D47 , send signals to pin 75 of connector B of M54 ; a reference earth is received from pin 66 of connector B. Pin 69 of connector B of M54 receives the signal coming from the brake lights switch I30, with the supply controlled by the ignition (INT) from fuse F37 of underfacia junction unit B2 (). In accordance with the operating logic, the control unit controls the electrohydraulic unit located on the gearbox which effects the gear change: the electric pump N47 , which keeps the oil in the hydraulic unit under pressure, is controlled from pin 31 of connector A. The pump N47 is controlled by a specific relay J87 (supplied by the line of the SEL maxifuse of B5.The control unit then controls the opening of the hydraulic unit solenoids:the two gear engagement solenoids L51 and L52 are controlled from pins 32 and 44 of connector A of M54 ;the two gear selection solenoids L53 and L54 are controlled from pins 29 and 3 of connector A of M54 ;the clutch control solenoid L56 is controlled from pin 43 3 of connector A of M54 . A safety signal comes from pin 42 of connector A of M54 for the starting enablement relay J5 which gives starting enablement, pin 50 of the starter motor A20 ; the signal requesting starting reaches pin 76 of connector B 3023440SeeE5010STARTING AND RECHARING . The control unit M54 also manages the door open buzzer: the driver's door open signal - catch N50 - reaches pin 78 of connector B of M54 ; the control for the buzzer E47 leaves pin 80 of connector B. Self-diagnostic data can be read by connecting the unit to connector G of Body Computer M1 - pin 7: this receives signals from pin 49 of connector A of M54 . (the line is shared with the engine control unit M10 via the relevant tester line. Signals for the gearbox failure warning light in instrument panel E50 , and the instrument gear indication display, are sent via the CAN network - pins 33 and 45 of connector A of M54 . The speedometer signal is downloaded via the CAN network. Pin 48 of connector A is connected to engine management control unit M10 , from which it receives an engine rpm signal.
0Removing201Refitting213025802-7040A37fuse box cover - r r1. Disconnect the electrical connections at the front (1a, 1b, 1c,1d, 1e, 1f).2. Undo the bolts fixing the control unit.3. Undo the bolts shown fixing the dashboard cover.2004865
0Removing201Refitting211. Ensure that the ignition key is in the OFF position, then disconnectthe negative battery terminal (-).2. Open the maxi fuse box cover.3. Undo the bolts securing the 'maxi-fuse' box to the battery.4. Loosen the bolt fixing the battery terminal (+).5. Release the maxi fuse box from the battery and move it to theside.2004975
5530B14
Follow these precautions:769768768
5530B18
Follow these precautions.769On batteries with an opticam hydrometer,electrolyte level and battery charge status can be monitored qualitativelyby examining the indicator colour: a light, bright colour indicates low electrolytelevel: top up with distilled water;a dark colour without a green area in thecentre indicates that the electrolyte level is correct but chargeis low: recharge the battery; a dark colour with a green area in themiddle indicates that both electrolyte level and charge status arecorrect: no action is necessary. For further details, see DESCRIPTION ANDOPERATION - 5580.768Proceed as follows.Check the battery voltage without loadusing the test device recommended by the Service outlets (e.g. 'MICRO360'). Depending on the voltage values measured,which define the state of charge of the battery, proceed as follows:If the voltage without load is less than12.10 V, replace the battery (see op.). 5530B10).If the voltage without load is over 12.10V but less than 12.50 V, recharge the battery (see op. 5530B14).If the voltage without load is over 12.50V, the battery is efficient.If necessary, top up the electrolyte asfollows.Carefully remove the cap strip.Top up with distilled and deionized water,taking care not to allow electrolyte to splash out.768
0Removing201Refitting21Place the vehicle on a lift.Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b).2004980
5530B40
0Removing201Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b).2004986
5530B52
0Removing201Refitting21Proceed with removal 3025534-5530B10battery - r+r .1. Remove the relay/fuse box cover.2. Undo the nut (2a) and disconnect the earth lead (2b) from therelay-fuse box.2004990
5530B60
0Removing201Refitting213025534-5530B10battery - r+r1. Remove the battery drip tray.2. Unscrew bolts (2a) and loosen bolt (2b) securing the batterycradle.3. Move the battery cradle aside.4. Release the belt retaining stud.5. Remove the belt.2005002
0Removing201Refitting211. Release the retainers for the switch panel from the dashboardtrim.2. Disconnect the electrical connections.3. Recover the switch panel.2005045
0Removing201Refitting213025620-5580E08aerial for alpha code- r r1. Disconnect the electrical connections (1a, 1b) from the ignitionswitch.2. Use a drift and undo the headless bolts (2a); remove the ignitionswitch (2b).7682004913
5520A14
769
5520A16
769
5520A18
0Removing201Refitting211. If necessary, regulate the steering wheel height adjustment lever.2. Undo the bolts fixing the lower trim.3. Remove the lower trim, releasing it from the inner retainersand the steering wheel.2004920
0Removing201Refitting211. Remove the switch panel (1a) from the retainers (1b).2. Disconnect the electrical connections.3. Recover the panel.2005348
7040L35
0Removing201Refitting211. Raise the armrest.2. Remove the cover, in the direction of the arrows.3. Undo the armrest retaining bolts.4. Remove the armrest.2005349
7040L40
0Removing201Refitting211. Unscrew the bolts2. Remove the door seal in the kick plate area.3. Remove the kick plate (3a) from the inner retainers (3b) usingthe special tool.2005350
7040L44
0Removing201Refitting211. Raise the rear seat cushion.2. Undo the bolts fixing the running board.3. Remove the running board.2005351
0Removing201Refitting211. Lift up the gear lever trim (1a) from its housing, as necessary,after having released the fixing springs (1b).2. Undo the bolts fixing the gear lever/grip to the trim.3. Open the bands (3a) and remove the electro-hydraulic selectionmanual gearbox gear lever/grip (3b).4. Remove the electro-hydraulic selection manual gear lever trim.2003779
2127A30
0Removing201Refitting21Proceed with the removal 3025611-5580C18air bag module - r+r . 769FOR THE LEFT SIDE GEAR SELECTOR LEVER, PROCEEDAS FOLLOWS.1. Disconnect the electrical connection for the electro-hydraulicgearbox selector lever to the steering wheel.2. Undo the bolt (2a) and remove the electro-hydraulic gearbox selectorlever to the steering wheel (2b) complete with electrical wiring.2003780
0Removing201Refitting211. Working under the left side of the dashboard cover, rotate theswitch in a clockwise direction through around 90 degrees and moveit. 2. Disconnect the electrical connections.3. Recover the switch.2005033
0Removing201Refitting21Open the tailgate.1. Unscrew the bolts2. Move the trim with the third brake light slightly and disconnectthe electrical connection. 3. Recover the third brake light.2005035
5550D17
0Removing201Refitting213025582-5550D16third stop light - r+r1. Release the bulb holder (1a) from the retainers (1b) and extractit.2. Extract the bulb(s) (press fit).2005037
5550D18
0Removing201Refitting213025278-3380A44handbrake/linkage protection- r+r1. Place the handbrake in a lowered position in order to be ableto gain access to the switch fixing bolts. 2. Using a screwdriver, undo the bolt fixing the switch.3. Lift up the handbrake lever.4. Move the switch slightly and disconnect the electrical connection.5. Recover the switch.2005038
5550D22
0Removing201Refitting21Place the vehicle on a lift.1. Raise the vehicle and disconnect the electrical connection forthe reversing light switch.2. Undo and remove the reversing lights switch.2005039
5550D24
0Removing201Refitting21Open the tailgate.1. Working on the right end of the tailgate, remove the cover.2. Unscrew the nuts.2005040
5550D26
0Removing201Refitting213025586-5550D24reversing light - r+r1. Unscrew the bolts2. Remove the bulb holder and bulb.3. Remove the bulb (bayonet fitting).2005042
0Removing201Refitting21Ensure that the ignition keyis in the OFF position, then disconnect the negative battery terminal(-). Proceed with removal 3025803-7040A65passenger compartmentbox lock , one , r r .1. Undo the nuts (1a) and remove the lateral acceleration and slewsensor (1b) after disconnecting the electrical connection (1c). 2068325
0Removing201Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Remove the trim, complete with CITY function selector buttonand A.S.R. off switch, from the housing in the centre console.2. Disconnect the electrical connection for the CITY function selectorbutton.Remove the trim, complete with CITY function selectorbutton and A.S.R. off switch.2003846
2127E08
Connect the Examiner diagnostic equipment.Select 'Alfa Selespeed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Service/end of line self-calibration'.Continue with the procedure on the Examiner.
2127E10
0Removing201Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). 1. Undo the nuts (1a) and remove the cover under the dashboard onthe passenger side (1b).2068266
0Removing201Refitting21Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . 1. Undo the bolts and move the clutch position sensor as necessary.2. Disconnect the electrical connection from the clutch positionsensor.3. Remove the electro-hydraulic selection gearbox position sensor.2068274
2127E50
0Removing201Refitting21Position the vehicle on the rampConnect the Examiner diagnostic equipment.Select 'Alfa 147 speed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Continue with the procedure on the Examiner.Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal. 3025915-7055B54under-engine guard -r r1. Disconnect the electrical connection from the electro-hydraulicgear selection hydraulic circuit pressure sensor.2. Undo and remove the electro-hydrauilc gear selection hydrauliccircuit pressure sensor.2068275
767The Selespeed system fluid levelshould be checked with the vehicle on a flat surface and the engineswitched off and cold.Turn the ignition key to the ON position.1. Detach the breather pipe (1a), remove the cap (1b) and checkthat the level is at the MAX reference on the dipstick on the actualcap. 2003799
2127C06
Proceed with the removal 3025534Refer toop..5530B10battery- r+r . Supply the vehicle using an auxiliary battery.1. Loosen the bleed screw on the electro-hydraulic selection hydrauilcunit.Operate the electric pump for 20 secondsuntil the air is completely expelled.Tighten the bleed screw to the recommendedtorque.2003800
0Removing201Refitting21Position the vehicle on the ramp.Connect the Examiner diagnostic equipment.Keep the brake pedal depressed.Select 'Alfa Selespeed' on the Examiner.Select 'Control Unit Test' on the Examinerand select 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Follow the procedure on the Examiner.Proceed with the removal 3025534-5530B10battery - r+r . Proceed with the removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with the removal 3025365-4450B12front or rear wheels(two) - r+r . Proceed with the removal 3025911-7055B42Additional FRONT WHEELARCH (one), left or right - R.R. (Rightand left sides).Proceed with the removal 3025915-7055B54under-engine guard -r r . Proceed with the removal 3025960-7210E10R.R. FRONT BUMPER . Undo the electro-hydraulic gear selectionhydraulic circuit fluid reservoir cap and drain the reservoir using asuitable syringe.1. Undo the connector (1a) and disconnect the pipe between the hydrauliccircuit fluid reservoir and the electro-hydraulic gear selectionelectric pump (1b), electric pump side.2. Release the pipe between the electric pump and the electro-hydraulicgear selection hydraulic unit from the fastening on the support.3. Undo the connector (3a) and disconnect the pipe from the electricpump to the electro-hydraulic gear selection hydraulic unit (3b),electric pump side.2003816
2127C22
0Removing201Refitting21Proceed with the removal 3025534-5530B10battery - r+r . Proceed with the removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Undo the electro-hydraulic gear selectionhydraulic circuit fluid reservoir cap and drain the reservoir using asuitable syringe.1. Disconnect the pipe between the electro-hydraulic gear selectionhydraulic unit and the fluid reservoir, hydraulic unit side.2. Release the pipe between the electro-hydraulic selection hydraulicunit and the fluid reservoir from the fastening on the bodyshellside panel.2003820
2127C30
0Removing201Refitting21Position the vehicle on the ramp.Connect the Examiner diagnostic equipment.Keep the brake pedal depressed.Select 'Alfa Selespeed' on the Examiner.Select 'Control Unit Test' on the Examinerand select 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Follow the procedure on the Examiner.Proceed with the removal 3025534-5530B10battery - r+r . Proceed with the removal 3025365-4450B12front or rear wheels(two) - r+r . Proceed with the removal 3025911-7055B42Additional FRONT WHEELARCH (one), left or right - R.R. (Rightand left sides).Proceed with the removal 3025915-7055B54under-engine guard -r r . Proceed with the removal 3025960-7210E10R.R. FRONT BUMPER . Undo the electro-hydraulic gear selectionhydraulic circuit fluid reservoir cap and drain the reservoir using asuitable syringe.1. Undo bolts (1a) and remove protection (1b).2003823
2127C40
1. Undo the plug.2. Undo the bolt (M8 x 16) securing the gearbox control shaft tothe hydraulic actuation unit;767The above bolt is pretreated andcannot therefore be refitted.2003834
2127C25
0Removing201Refitting21Connect the Examiner diagnostic equipment.Keep the brake pedal depressed.Select 'Alfa 147 speed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Continue with the procedure on the Examiner.Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with removal 3024822-1048A10air cleaner filtering element- replace . Proceed with removal 3025915-7055B54under-engine guard -r r . 1. Undo the connector and disconnect the pipe between the selectionsolenoid valve and the engagement/selection actuator, hydraulicactuator unit side.2068223
2127C26
0Removing201Refitting21Connect the Examiner diagnostic equipment.Keep the brake pedal depressed.Select 'Alfa 147 speed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Continue with the procedure on the Examiner.Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with removal 3024822-1048A10air cleaner filtering element- replace . Proceed with removal 3025915-7055B54under-engine guard -r r . 1. Undo the connector and disconnect the pipe between the unevengear engagement solenoid valve and the engagement/selection actuator,hydraulic actuator unit side. 2068227
2127C27
0Removing201Refitting21Connect the Examiner diagnostic equipment.Keep the brake pedal depressed.Select 'Alfa 147 speed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Continue with the procedure on the Examiner.Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with removal 3024822-1048A10air cleaner filtering element- replace . Proceed with removal 3025915-7055B54under-engine guard -r r . 1. Undo the connector and disconnect the pipe between the even gearengagement solenoid valve and the engagement/selection actuator,hydraulic actuator unit side.2068231
2127C28
0Removing201Refitting21Connect the Examiner diagnostic equipment.Select 'Alfa 147 speed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Continue with the procedure on the Examiner.Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with removal 3024822-1048A10air cleaner filtering element- replace . 1. Undo the connector and disconnect the pipe between the clutchengagement solenoid valve and the clutch hydraulic actuator, hydraulicactuator unit side.2068235
2127C44
0Removing201Refitting21Position the vehicle on the rampConnect the Examiner diagnostic equipment.Select 'Alfa 147 speed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Continue with the procedure on the Examiner.Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . 1. Undo the upper bolt fixing the pressure accumulator collar tothe gearbox.2068253
0Removing201Refitting21Place the gear lever in neutral, N.Connect the Examiner diagnostic equipment.Select 'Alfa 147 speed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Continue with the procedure on the Examiner.Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with removal 3024822-1048A10air cleaner filtering element- replace . 1. Disconnect the electrical connection from the electro-hydraulicgear selection position sensor.2. Disconnect the electrical connection from the electro-hydraulicgear selection position sensor.3. Undo the connector and disconnect the pipe between the selectionsolenoid valve and the engagement/selection actuator, gear engagementelectro-hydraulic selection device side. 4. Undo the connector and disconnect the pipe between the even gearengagement solenoid valve and the engagement/selection actuator,gear engagement electro-hydraulic selection device side. 5. Undo the connector and disconnect the pipe between the unevengear engagement solenoid valve and the engagement/selection actuator,gear engagement electro-hydraulic selection device side. 2068258
0Removing201Refitting21Position the vehicle on the rampConnect the Examiner diagnostic equipment.Select 'Alfa 147 speed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Continue with the procedure on the Examiner.Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal 3025915-7055B54under-engine guard -r r . 1. Disconnect the electrical connection of the gear selection solenoid.2. Undo the bolts (2a) and gear selection solenoid valve (2b).2068264
2127C56
0Removing201Refitting21Connect the Examiner diagnostic equipment.Select 'Alfa 147 speed' on the Examiner.Select 'Control Unit Test' on the Examinerand select the 'Marelli Selespeed Automatic Transmission'.Press 'Active Diagnosis' on the Examinerand select 'Accumulator depressurizing'.Continue with the procedure on the Examiner.Proceed with removal 3025534-5530B10battery - r+r . Proceed with removal 3025540-5530B52Battery DRIP TRAY/SUPPORT- R.R. . Proceed with removal 3024822-1048A10air cleaner filtering element- replace . 1. Disconnect the electrical connection from the clutch controlsolenoid.2. Undo the bolts (2a) and remove the clutch control solenoid valve (2b).2068265
0Removing201Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect the electrical connection from the air flow meter.2. Loosen collars (2a) and remove air flow meter (2b) after disconnectingit from the air intake sleeves.2001588
1Refitting210Removing20Refit the variable valve timing electro-magnet and secure by tightening the bolts to the recommended torque.Connect the electrical connection to thevariable valve timing electro-magnet.Proceed with the refitting 3024766-1016A40ignition coil coveron cylinder head- r+r .Connect the battery terminal (-).
1056B50
0Removing201Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect the electrical connection from the air flow meter.Disconnect the electrical wiring for theflow meter from the fastening on the air intake sleeve.2. Disconnect the oil vapour recirculation pipe from the air intakeduct.3. Undo the bolts (3a) and remove the air intakehouse (3b) completewith air flow meter (3c).2002026
0Removing201Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.Proceed with the removal 3024766-1016A40ignition coil coveron cylinder head- r+r . Discharge the fuel supply pressure withthe tool connected to the specific valve located on the side ofthe fuel manifold pipe.1. Disconnect the electrical connections from the injectors.2. Disconnect the rapid attachment of the fuel supply front pipe,fuel manifold pipe side.3. Release the front fuel delivery pipe from the fastening on theair chamber.2001601
1056B68
0Removing201Refitting211. Remove the clips (1a) and remove the injectors (1b) from thesingle fuel manifold pipe.2. Remove the seals from the injectors.2001605
1056B70
0Removing201Refitting211. Remove the clips (1a) and remove the injectors (1b) from thesingle fuel manifold pipe.2. Remove the seals from the injector2001606
1056B78
0Removing201Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect the electrical connection from the switch on the clutchpedal.2. Turn the switch clockwise through 90 degrees and remove.2001607
1056B81
Make sure that the ignition key is in theOFF position.Check that the air conditioner is off andthat the accelerator pedal is never pressed.Connect the tool to the diagnostic socketand place the knob in position 3.Connect the Examiner diagnostic equipment.Place the ignition key in the ON position.Using the Examiner, enter the 'ControlUnit Test' ambient.Using the Examiner, enter the 'Active Diagnosis' ambient,then select 'Reset self-adjustment parameters' and 'Idle actuator'.Using the Examiner, press 'Carry out activediagnosis'.Place the ignition key in the OFF positionand wait for 30 seconds.Place the ignition key in the ON positionand wait for 30 seconds.Using the Examiner, re-establish the dialoguewith the engine control system.Using the Examiner, enter the 'Parameters'ambient and select the following tests from the menu - 'Idle recognitiontest - carried out' and 'Idle recognition signals - synchronized'.767If at least one of the parametersdoes not conform, place the ignition key in the OFF position andrepeat the procedure. If this non conformity persists, check thatthe diagnostic cable is correctly connected and check the operationof the instrument.Place the ignition key in the OFF positionand wait for 30 seconds.Start up the engine without acting on theaccelerator pedal.Disconnect the diagnostic equipment.Test the vehicle by driving for severalkilometres then, with the engine warmed up, check that it is idlingcorrectly.
1056B82
0Removing201Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect electrical connections (1a) and (1b) from the injection-ignitioncontrol unit.2. Release the electrical wiring from the fastening on the ignition/injectionsystem control unit mount.2001608
1056B87
0Removing201Refitting21Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect electrical connections (1a) and (1b) from the injection-ignitioncontrol unit.2. Release the electrical wiring from the fastening on the ignition/injectionsystem control unit mount.2001610
1056B90
0Removing201Refitting21Position the vehicle on the ramp.Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal.1. Disconnect the fuel vapour recirculation pipe from the air inakesleeve.2. Disconnect the intake hose from the throttle body integratedwith D.V.L. and move to one side.2001616
1056B10
0Removing201Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal 3024825-1048A28vacuum air circuit resonatorpipe - r+r . 1. Disconnect the electrical connection from the air flow meter. 2. Undo the nuts (2s) and remove the brackets (2b) securing theair flow meter to the aiar filter cover.3. Remove the air flow meter (3a), complete with hose (3b).2067872
1056B62
0Removing201Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-).Proceed with removal 3024979-1072B42left hand or right handinlet manifold (one) - r+r .Discharge the fuel system pressure withthe tool connected to the bleed valves on the fuel pipe.1. Disconnect the quick-release connector for the front fuel supplypipe, fuel pipe side.2. Disconnect the electrical connections from the injectors.3. Undo the bolts (3a) and remove the fuel pipe (3b) complete withinjectors (3c).769Avoid working with the engine hot underall circumstances;Never use tools such as pliers, screwdrivers,etc. under any circumstances;If it is released, rotate the rapid connectorcover before acting on the release buttons;Check its condition (deformation/breakageof retaining lugs, release buttons) before reconnecting it;After re-engageing the rapid connector,check that it is correctly attached by pulling it;At the end of fitting, check that thereare no fuel leaks by starting up the engine again;If there is damage to the rapid connector,replace the complete right pipe.2067877
1056B66
0Removing201Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-).Discharge the fuel system pressure withthe tool connected to the bleed valve on the left fuel pipe.1. Disconnect the electrical connections from the left injectors.2. Disconnect the quick-release connector for the front fuel supplypipe, fuel pipe side.3. Disconnect the rapid connector from the right fuel manifold pipeto the left one.769Avoid working with the engine hot underall circumstances;Never use tools such as pliers, screwdrivers,etc. under any circumstances;If it is released, rotate the rapid connectorcover before acting on the release buttons;Check its condition (deformation/breakageof retaining lugs, release buttons) before reconnecting it;After re-engageing the rapid connector,check that it is correctly attached by pulling it;At the end of fitting, check that thereare no fuel leaks by starting up the engine again;If there is damage to the rapid connector,replace the complete right pipe.4. Undo the bolts (4a) and remove the left fuel manifold pipe (4b)complete with injectors (4c).2067878
1056B67
0Removing201Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-).Proceed with removal 3024979-1072B42left hand or right handinlet manifold (one) - r+r .Discharge the fuel system pressure withthe tool connected to the bleed valve on the right fuel pipe.1. Disconnect the electrical connections from the right injectors.2. Disconnect the rapid connector connecting the right fuel manifoldpipe to the left one.769Avoid working with the engine hot underall circumstances;Never use tools such as pliers, screwdrivers,etc. under any circumstances;If it is released, rotate the rapid connectorcover before acting on the release buttons;Check its condition (deformation/breakageof retaining lugs, release buttons) before reconnecting it;After re-engageing the rapid connector,check that it is correctly attached by pulling it;At the end of fitting, check that thereare no fuel leaks by starting up the engine again;If there is damage to the rapid connector,replace the complete right pipe.3. Undo the bolts (3a) and remove the right fuel manifold pipe (3b)complete with injectors (3c).2067879
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