AUTOMOTIVE ELECTRICIANS PORTAL - FZCO

Alfa Romeo 156 2.4 JTD 20v da 04/98 a 02/99 – DASHBOARD CENTRE AUXILIARY EQUIPMENT() – – 115 CV – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Alfa Romeo 156 2.4 JTD 20v  da 04/98 a 02/99 – DASHBOARD CENTRE AUXILIARY EQUIPMENT() –  – 115 CV – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION
Wiring diagram

Components
Component codeNameAssembly reference
B1Junction unit5505A
B5MAXI FUSE box-1-
B5MAXI FUSE-1 box-
B5MAXIFUSE box-1-
B11Controls lighting fuse-
B98Supplementary fuse box5505A
B99Maxifuse box on battery-
B99Maxifuse box on battery5530B
C1Battery earth5505A
C10Front left earth5505A
D1Front / dashboard connection-
D1Front / dashboard coupling-
D4Front/engine connection-
D6Front / rear connection-
D6Front / rear coupling-
D20/Rear dashboard coupling-
D20Dashboard/rear connection-
E10Speedometer5560B
E20Auxiliary instrument5560C
H1Ignition switch5520A
K35Coolant temperature sender unit1088E
K35Coolant temperature sender unit1088E
K36Engine temperature sender unit-
K36Engine temperature sender unit1056B
K36Engine temperature sender unit1060G
M10Engine management ECU-
M10Engine management ECU1056B
M10Engine management control unit-
M10Engine management control unit1056B
M10Engine management control unit1060G
N40Fuel pump and sender unit1040A
Location of components

Components
Component codeNameAssembly reference
B1Junction unit5505A
B5MAXI FUSE box-1-
B5MAXI FUSE-1 box-
B5MAXIFUSE box-1-
B11Controls lighting fuse-
B98Supplementary fuse box5505A
B99Maxifuse box on battery-
B99Maxifuse box on battery5530B
C1Battery earth5505A
C10Front left earth5505A
D1Front / dashboard connection-
D1Front / dashboard coupling-
D4Front/engine connection-
D6Front / rear connection-
D6Front / rear coupling-
D20/Rear dashboard coupling-
D20Dashboard/rear connection-
E10Speedometer5560B
E20Auxiliary instrument5560C
H1Ignition switch5520A
K35Coolant temperature sender unit1088E
K35Coolant temperature sender unit1088E
K36Engine temperature sender unit-
K36Engine temperature sender unit1056B
K36Engine temperature sender unit1060G
M10Engine management ECU-
M10Engine management ECU1056B
M10Engine management control unit-
M10Engine management control unit1056B
M10Engine management control unit1060G
N40Fuel pump and sender unit1040A
DescriptionThe module in the centre of the dashboardincludes the:fuel gauge, with reserve warning lightengine coolant temperature gauge, with maximum temperaturewarning lightanalogue clock.The fuel level is displayed via electroniccircuitry inside the module, which operates the gauge and the reservewarning light (about 7 litres) and "dampens" the signalpreventing fluctuations.During starting, when the ignition is turnedon, the warning light comes on for about 4 seconds as a self-test,then goes out. If it flashes and stays on, a fault has been detectedin the connection or the level gauge.The coolant temperature gauge is controlleddirectly by a sensor on the engine. The maximum temperature warninglight is controlled by a sensor on the engine with another signal,independent of the gauge, or by the engine control unit.During starting, when the ignition is turnedon, the maximum temperature warning light comes on for about 4 secondsas a self-test, then goes out.The analogue clock consists of a face withhour and minute hands. It is electronic with a quartz oscillator.It is adjusted by means of a button inside the dial.The centre instrument operates when theignition is switched ON. In the "night" position (sidelights on), the brightness can be adjusted to three levels by anexternal button. ( 3233955SeeE2530INSTRUMENT LIGHTING ).
Functional description The supply for the centre module E20 arrivesdirectly from the battery. (maxifuse J/B1 of B5 ) topin 2 via fuse F10 of the junction unit B1 . the supply controlledby the ignition (INT) reaches pin 1 from the line protected by fuse B11 . Pin 3 is earthed.

Junction unit



B1A



B1A



B1B



B1B



B1B



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1C



B1D



B1D



B1D



B1D



B1D



B1D



B1D



B1D



B1D



B1D



B1D



B1D



B1D



B1D



B1D



B1E



B1E



B1E



B1F



B1F



B1G



B1G



B1G



B1G



B1H



B1H



B1I



B1I



B1I



B1I



B1I



B1I



B1I



B1J



B1J



B1J



B1J



B1J



multi-function components



5505A10


769

5505A16


769

5505A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213238830-7040G24switch for facia compartmentlight - r+r3238829-7040G20facia compartment light bulb holder - r+r3238795-7040A31flap assembly - r r1. Undo the bolts.2. Move the integrated service control unit slightly.3. Disconnect the electrical connections (3a, 3b, 3c).2018617

5505A30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Remove components obstractingaccess to earth carrier node.1. Unscrew screw.2. Disjoin earth carrier node.2018618

5505A38



MAXI FUSE box-1



B5A



B5B



B5B



B5B



B5B



Controls lighting fuse



B11



B11



Supplementary fuse box



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98A



B98B



B98B



B98B



B98B



B98B



B98C



B98C



B98C



Maxifuse box on battery



B99A



B99A



B99A



B99A



B99B



B99B



B99B



B99B



B99B



B99B



B99C



B99C



B99C



B99C



B99C



B99C



B99C



B99C



B99D



B99D



B99D



B99D



B99D



B99D



B99D



battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the car on a ramp.Undo the bolt securing the bracket on thebattery mount.Release the battery from the anchoragebracket complete with strap and remove.

5530B14


769768768

5530B18


Follow these precautions.769On batteries with an opticam hydrometer,electrolyte level and battery charge status can be monitored qualitativelyby examining the indicator colour:a light, bright colour indicates low electrolytelevel: top up with distilled water;a dark colour without a green area in thecentre indicates that the electrolyte level is correct but chargeis low: recharge the battery;a dark colour with a green area in themiddle indicates that both electrolyte level and charge status arecorrect: no action is necessary. For more details 3238420See subassembly5530 CURRENT GENERATOR . 768Proceed as follows.Check the battery voltage without loadusing the test device recommended by the Service outlets (e.g. 'MICRO360').Depending on the voltage values measured,which define the state of charge of the battery, proceed as follows: If the voltage without load is less than12.10 V, replace the battery ( 32384295530B10battery - r+r ). If the voltage without load is over 12.10V but less than 12.50 V, recharge the battery ( 32384305530B14battery - recharge ). If the voltage without load is over 12.50V, the battery is efficient.If necessary, top up the electrolyte asfollows.Carefully remove the cap strip.Top up with distilled and deionized water,taking care not to allow electrolyte to splash out.768

5530B22


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the car on the liftingbridge.1. Open engine compartment cap and disconnect battery negative terminal.2. Disconnect mass terminal on side member.3. Lift the car and disconnect mass terminal on gearbox.4. Lower the car again and remove battery earth lead.2018767

5030B26



5030B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative terminal.1. Open the protective cover2. Loosen the nut and disconnect the ABS supply lead3. Loosen the nut and disconnect the starter motor supply lead4. Undo the clip and undo the box retaining bolts.5. Loosen the battery positive terminal nut.2018769

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213238429-5530B10battery - r+rRelease the air duct hose from the mountingbracket on the drip tray. Remove the relay shield.1. Release the relays from the battery drip tray and remove them.2. Undo the nut fixing the air filter mounting bracket to the batterydrip tray.3. Undo the two fixing nuts (3a) and move the connections/electricalwiring mounting bracket (3b) aside.4. Release the accelerator cable from the fastening on the bracket.2018771

Front left earth



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10A



C10B



C10B



C10B



C10B



C10C



Front / dashboard connection



D1B



D1B



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



D1



Front/engine connection



D4



D4



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4A



D4B



D4B



D4B



D4B



D4B



D4B



D4B



D4B



D4B



D4B



D4B



D4B



D4B



D4B



D4B



D4B



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



D4



Front / rear connection



D6A



D6A



D6A



D6A



D6A



D6A



D6A



D6A



D6A



D6A



D6A



D6B



D6B



D6B



D6B



Power supply and earths



E1010



E1020



E1020



E1020



E1010



E1010



E1010



E1010



E1010



E1010



E1010



E1010



E1010



E1010



E1010



E1010



E1010



analogue control panel



5560b02


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Unscrew the screw.2. Remove the frame (2a) and take it off the check clamps (2b).3. Unscrew the screws.4. Remove the speedometer/odometer (4a) from from support and moveit.5. Disconnect the electric connections (5a, 5b).2018847

5560B03


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Unscrew the screw.2. Remove the frame (2a) and take it off the check clamps (2b).3. Unscrew the screws.4. Extract the speedometer (4a) from the support (4b) e move it.5. Disconnect the electric connections (5a, 5b).2018848

5560B06


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21For the replacement of lampsof the speedometer/odometer proceed as follows.3238496-5560B02kilometre/mileometer - r r1. Turn and remove the lamp holder of the instrument lamp (1a) orthe lamp holder of the display lamp (1b).2. Remove the lamp from lamp holder. Pressure joint.2018849

5560B12



Interior lighting



E2010



E2010



E2010



E2011



E2011



E2011



E2012



E2012



E2012



E2020



E2020



E2020



E2020



E2020



E2021



E2021



E2021



E2021



E2021



E2021



E2021



E2021



E2021



E2021



E2022



E2022



E2022



E2022



E2022



E2022



E2030



E2030



E2031



E2031



E2031



E2031



other instruments



5560C51


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213238343-5040D22control (one) of airconditioner control support - arrange3238986-7065C42ashtray (one) r+r3238514-5570T80car radio unit - r+r3237934-2125C24gear lever knob - r + r3238802-7040A60under facia trim - r+r1. Unscrew the bolts2. Move the analogue instrument panel.3. Disconnect the electrical connection and keep the instrument.2018851

5560C60


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Remove the component with theIU+2019 special tool .2. Disconnect the electric connection and remove the component.2018855

5560C64



Ignition switch



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1A



H1B



H1B



H1B



H1B



H1B



H1B



ignition switch



5520A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213238121-4110A11steering wheel - r+rfor replacement or check for versions with air bag3238793-7040A26steering column trim - r+r3238476-5550A12complete stalk unit - r+r for versions with air bag1. Disconnect electric connection from ignition switch.2. Unscrew screws (2a) and remove starter switch (2b). 2018661

5520A14


769

5520A16


769

5520A18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Unloose fixing screws and removesteering column guide.1. Detach down-lead cable.2018668

Coolant temperature sender unit



K35



K35



K35



K35



K35



K35



coolant temperature control devices



1088E11


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative (-) terminal.3238226-4450B12front or rear wheels (two) - r+r3238964-7055B42Additional FRONT WHEEL ARCH (one), left or right- R.R.3238951-7055A41RIGHT FRONT GRILLE - R.R.3238952-7055A43central front grille - r r3238728-7025A34bonnet lid lock (one) - r+r or repair3238959-7055B10Front BUMPER - R.R.3238445-5540B16FRONT LIGHT CLUSTER with direction indicator (one),left or right - R.R.- 7090G06 HEADLAMP HOUSING CONNECTING CROSSMEMBER - Replace. 1. Disconnect the electrical connections (1a) and (1b) from theelectric fans.2. Disconnect the electrical connections from the upper engine coolingfan resistor.Disconnect the electrical connections fromthe lower engine cooling fan resistor.2013877

1088E20


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative (-) terminal.1. Disconnect the electrical connections from the engine coolingfan resistor.2. Undo the bolts (2a) and remove the engine cooling fan upper resistance(2b). 2013879

1088E35


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the battery negative (-) terminal. 3237529-1048A34sleeve(s) from flow meter to air supply capacitycase - r + r . 3238429-5530B10battery - r+r . 1. Disconnect the electrical connection from the combined senderunit for the engine coolant temperature gauge and warning light. 2. Undo and remove the combined sender unit for the engine coolanttemperature gauge and warning light. 2013880

1088E10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect battery negative pole.1. Disconnect the two electric connections from cooling fan resistor.2. Disconnect electric connection supplying cooling fan.3. Unscrew the four fixing screws of radiator cooling fan mountand remove it.2014257

Engine temperature sender unit



K36



K36



K36



K36



K36



K36



K36



K36



K36



multi-point injection system (mpi)



1056B09


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative (-) terminal.1. Disconnect the electrical connection from the hot-film air flowmeter. Move the relays fastened to the batterycradle to one side.2. Disconnect the pipe carrying air to the throttle body from theflow meter.3. Undo bolts (3a), remove half-rings (3b) and air flow meter (3c).2013556

1056B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in thestop position, then disconnect the battery negative terminal.1. Disconnect the electrical connection from the air flow meter.Move the relays fastened to the batterycradle to one side.2. Disconnect the pipe carrying air to the throttle body from theflow meter.3. Undo bolts (3a), remove half-rings (3b) and air flow meter (3c).2013557

1056B17


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in stopposition, then disconnect the battery negative terminal.1. Disconnect the oil vapour recirculation pipe from the right cylinderhead.2. Disconnect the corrugated hose from the throttle body and moveaside.2013558

1056B50


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in stopposition, then disconnect the battery negative terminal.3237529-1048A34sleeve(s) from flow meter to air supply capacitycase - r + r . 3238429-5530B10battery - r+r . 1. Disconnect the electrical connection from the engine coolanttemperature sensor.2. Undo and remove the engine coolant temperature sensor.2013560

1056B51


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213237529-1048A34sleeve(s) from flow meter to air supply capacitycase - r + r3238429-5530B10battery - r+r1. Disconnect the electrical connection for the cam angle sensor.2. Undo bolt (2a) and remove cam angle sensor (2b) from the righthand cylinder head.2013561

1056B62


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21- 1072B42 left hand or right hand inlet manifold (one) - r+r 767Before any interventions on componentsof the fuel system, discharge the pressure in the system using toolN. 1.870.684.000 connected to the specific valve located on thefuel distribution manifold.1. Disconnect the fuel inlet hose, then plug to prevent fuel escaping.2. Disconnect the electrical connections from the injectors.3. Undo the bolts (3a) and remove the complete fuel pipe (3b) completewith fuel injectors (3c).2013562

1056B66



1056B67



1056B68


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Remove the retainers (1a) and remove the fuel injectors (1b)from the fuel manifold pipe.2. Remove the O-rings from the fuel injectors.2013564

1056B70



1056B81


769

1056B82


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal.1. Working from the passenger compartment, undo bolts (1a) and removeinjection/ignition control unit guard (1b).2. Disconnect the electrical connections from the fuel injection/ignitioncontrol unit.767Follow the disconnection order:D - E - F - C - B - A.3. Undo nuts (3a) and remove injection/ignition control unit (3b).2013565

1056B90


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative (-) terminal.Raise the car.1. Disconnect the electrical connection for the air conditionercompressor electromagnet.2013568

1056B14


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213237529-1048A34sleeve(s) from flow meter to air supply capacitycase - r + r1. Disconnect the constant idle actuator electrical connection.2. Disconnect both coolant inlet and outlet pipes (2a-2b) from thethrottle body.3. Disconnect the throttle position switch (potentiometer) electricalconnection.4. Disconnect the accelerator cable.Release the pipes from the fasteners onthe bracket under the throttle body.5. Undo the four bolts (5a) and remove throttle body (5b) with itsgasket.2014090

1056B15


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in stopposition, then disconnect the battery negative terminal.3237652-1016A40ignition coil cover on cylinder head- r+r3237529-1048A34sleeve(s) from flow meter to air supply capacitycase - r + rDisconnect the electrical connection fromthe throttle body integral with the M.D.S.1. Disconnect electrical connections (1a) and (1b) from the injection/ignitioncontrol unit and earth lead (1c) from the throttle body integralwith the M.D.S.2. Disconnect the accelerator cable from the throttle body integralwith the M.D.S.3. Disconnect the injection/ignition wiring from the mounting bracket.4. Undo bolts (4a) and remove the throttle body integral with theM.D.S. (4b) complete with the injection/ignition control unit (4c).2014091

1056B19


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the battery negative terminal.3237544-1056B82injection/ignition system e.c.u. (one) - r + r . 1. Disconnect the earth lead from the injection control unit support.2. Disconnect the oil vapour recovery pipe from the corrugated hose.3. Loosen the bands and remove the second section of the corrugatedhose after having released it from the bracket.4. Disconnect the electrical connection (4a) from the butterflycasing integrated with D.V.L. and release the wiring from the band(4b).2014095

1056B40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative terminal.1. Disconnect the electrical connection from the intake air temperaturesensor.2. Loosen collar (2a), withdraw air sleeve (2b) from the throttlebody and move to one side.3. Unscrew both power steering fluid reservoir bolts and move toone side.2014098

1056B43


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative terminal.1. Disconnect the constant idle actuator electrical connection.2. Unscrew both retaining bolts and remove the throttle body actuator.Recover the seal.2014100

1056B46


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative terminal.1. Disconnect the electrical connection from the intake air temperaturesensor.2. Withdraw and remove the intake air temperature sensor from theair sleeve.2014101

1056B48


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative terminal.

1056B60


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative (-) terminal.

1056B87


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in thestop OFF, then disconnect the battery negative terminal.1. Disconnect electrical connections (1a) and (1b) from the injection-ignitioncontrol unit.2. Release the electrical wiring from the fastening on the ignition/injectionsystem control unit mount.2014110

1056B89


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the battery negative terminal.3237544-1056B82injection/ignition system e.c.u. (one) - r + r . 1. Disconnect the earth lead from the injection control unit support.2. Disconnect the oil vapour recovery pipe from the corrugated hose.3. Loosen the bands and remove the second section of the corrugatedhose after having released it from the bracket.4. Disconnect the electrical connection (4a) from the butterflycasing integrated with D.V.L. and release the wiring from the band(4b).2014117

pressure pump electric control



1060G10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213237784-1048A50air inlet pipe to turbo charger - r + r Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 32384295530B10battery - r+r ). 1. Undo the bolts (1a) and move the relay holder backet (1b) awayfrom the battery drip tray.2. Disconnect the flow meter electrical connection.3. Undo the nuts (3a) and remove retaining plates (3b).4. Remove flow meter (4a) together with the sleeve from the flowmeter to turbocharger air intake pipe (4b) and the sleeve from thefilter to flow meter (4c).2015135

1060G14


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting213238429-5530B10battery - r+r1. Disconnect the electrical connection from the engine coolanttemperature sensor.2. Undo and remove the engine coolant temperature sensor.2015136

1060G16


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative (-) terminal. 1. Disconnect the electrical connection from the excess pressuresensor.2. Undo the bolt (2a), remove the excess pressure sensor (2b).2015137

1060G18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 32384295530B10battery - r+r ). 1. Disconnect the electrical connection from the fuel temperaturesensor.2. Undo and remove the fuel temperature sensor from the fuel returnmanifold pipe.2015138

1060G20


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the lift.Raise the car. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 32384295530B10battery - r+r ). 1. Disconnect the condensed oil return pipe from the sump.Disconnect the electrical connection forthe engine rpm and timing sensor.2. Undo the bolts (2a) and remove the rpm and timing sensor (2b).2015139

1060G22



1060G28


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal 3237758-1016A10sound-proofing cover- r + r1. Disconnect the electrical connection from the fuel pressure sensoron the fuel manifold.2. Undo and remove the fuel pressure sensor on the fuel manifold.2068748

1060G30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in OFFposition, then disconnect the battery negative terminal (-). Proceed with removal 3237758-1016A10sound-proofing cover- r + r Proceed with removal 3238966-7055B54under-engine guard -r r Proceed with removal 3237725-1044B10fuel filter assembly -r + r or replace1. Undo and remove the fuel filter water presence sensor.2068749

1060G38


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 32384295530B10battery - r+r ). Disconnect the electrical connection fromthe switch on the brake pedal.Rotate and remove the switch on the brakepedal.

1060G42


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 32384295530B10battery - r+r ). Disconnect the electrical connection fromthe switch on the clutch pedal.Rotate and remove the switch on the clutchpedal.

1060G50


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Proceed with the removal 3237758-1016A10sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside. 2015145

1060G52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Proceed with removal 3237758-1016A10sound-proofing cover- r + r . Proceed with removal 3237818-1060G50Electro-pneumaticallycontrolled THROTTLE CASING - R.R. .

1060G58


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Proceed with the removal 3237758-1016A10sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside.2015155

1060G70


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in thestop OFF, then disconnect the battery negative terminal. Proceed with the removal 3237758-1016A10sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside.2015161

1060G72


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in thestop OFF, then disconnect the battery negative terminal. Proceed with the removal 3237758-1016A10sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside.2015169

1060G80


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Make sure that the ignition is OFF (STOPposition), then disconnect the negative battery terminal (referto op. 32384295530B10battery - r+r ). Working from the passenger compartmentin the front passenger-side wheel arch compartment, unscrew the boltand nut then remove the control unit protection.Disconnect the electrical connections afterturning the safety levers.Unscrew the nuts and remove the dieselelectronic injection system.

1060G88


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Ensure that the ignition key is in theOFF position, then disconnect the battery negative terminal.1. Undo the nut (1a) and remove the protective cover (1b).2. Remove the diesel injection system relays.2015179

1060G90


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the ramp. Proceed with removal 3237758-1016A10sound-proofing cover- r + r . Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal 3238966-7055B54under-engine guard -r r . Proceed with removal 3237866-1076B70exhaust pipe betweenpre-catalytic converter and catalytic converter - r r . 1. Disconnect the electrical connection from the engine oil pressurewarning light switch.2. Disconnect the electrical connection for the engine oil levelsensor.3. Disconnect the electrical connection for the rpm sensor.2069114

Engine management ECU



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10A



M10B



M10B



M10B



M10B



M10B



M10B



M10B



M10B



M10B



M10B



M10B



M10B



M10B



M10C



M10C



M10C



M10D



M10D



M10D



M10D



M10E



M10E



M10E



M10E



M10F



M10



M10A



M10A



M10A



Fuel pump and sender unit



N40



N40



fuel tank and components



1040A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Position the vehicle on the ramp.3238808-7040B10load platform (luggage platform) trim - r+r . 3238939-7050B18rear seat arm rest - r+r . 3237518-1040A70submerged pump assembly complete with level guagecontrol - r + r . Drain the fuel from the tank using suitableequipment.Remove the handbrake bush.1. Lift up the handbrake lever (1a), loosen the adjustment nut (1b),then lower the lever.2013502

1040A14


1. Disconnect the handbrake cables (1a) from the mounting bracket(1b) and from the fastenings on the fuel tank (1c).2014028

1040A30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the car on the lifting bridge.3237518-1040A70submerged pump assembly complete with level guagecontrol - r + rIntake fuel out of tank by ad-hoc tools.1. Remove plug for fuel filler pipe.2. Unscrew screws (2a) of fuel filler pipe (2b) to body.2014034

1040A40


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the access flap to the fuel fillerpipe cap.Undo and remove the fuel filler pipe cap.

1040A66


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21 Proceed with removal 3238808-7040B10load platform (luggageplatform) trim - r+r Proceed with removal 3238939-7050B18rear seat arm rest - r+r Proceed with removal 3238915-7050A20one-piece rear seat cushion- r r Proceed with removal 3238936-7050B10l/h or r/h head restraint(one) of rear seat - r+r Proceed with removal 3238914-7050A19rear seat squab - rr Proceed with removal 3237518-1040A70submerged pump assemblycomplete with level guage control - r + rRemove the submerged fuel pump assemblyfuel level gauge control.

1040A70


769

1040A74


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the battery negative (-) terminal.1. Undo the bolts (1a) and remove the protection for the inertiaswitch (1b).2. Undo the bolts (2a) and move the inertia switch (2b) forwards,then remove it after having disconnected the electrical connection(2c).2013536