Component code | Name | Assembly reference |
A30 | Ignition coil | 5510C |
B1 | Junction unit | 5505A |
B5 | MAXI FUSE box-1 | - |
B5 | MAXI FUSE-1 box | - |
B5 | MAXIFUSE box-1 | - |
B11 | Controls lighting fuse | - |
B25 | Fuse for services controlled by ignition(15 / | - |
B25 | Ignition-dependent services supplyfuse (15 / 54) | - |
B35 | Injection memory and CODE fuse | - |
B35 | Injection memory and CODE fuse | - |
B35 | Injection memory and Code fuse | - |
B40 | Fuel injection services supply fuse | - |
B41 | Fuel injection control unit supplyrelay | - |
B98 | Supplementary fuse box | 5505A |
B99 | Maxifuse box on battery | - |
B99 | Maxifuse box on battery | 5530B |
C1 | Battery earth | 5505A |
C10 | Front left earth | 5505A |
C15 | Facia earth, driver's side | 5505A |
C31 | Rear right earth | 5505A |
C40 | Earth on engine | 5505A |
D1 | Front / dashboard connection | - |
D1 | Front / dashboard coupling | - |
D4 | Front/engine connection | - |
D5 | Front / ABS couping | - |
D5 | Front / ABS coupling | - |
D80 | Coils and fuel injectors connection | - |
D80 | Coils and injector coupling | - |
E10 | Speedometer | 5560B |
E15 | Rev counter | 5560B |
E20 | Auxiliary instrument | 5560C |
H1 | Ignition switch | 5520A |
I30 | Brake pedal switch | 5550D |
I31 | Clutch pedal switch | 1056B |
I31 | Clutch pedal switch | 1060G |
I50 | Inertia switch | 1040A |
I50 | Inertial switch | 1040A |
J10 | Fuel injection main relay | - |
J15 | Fuel pump relay | - |
J16 | Phase transformer relay | - |
K105 | Brake servo vacuum sensor | - |
K105 | Brake servo vacuum unit sensor | - |
K15 | Lambda sensor on pre-catalyzer | 1080B |
K16 | Lambda sensor on pre-catalyzer -2 | 1080B |
K17 | Lambda sensor on catalyzer | 1080B |
K18 | Lambda sensor on catalyzer -2 | 1080B |
K36 | Engine temperature sender unit | 1056B |
K39 | Lambda sensor | 1080B |
K40 | Lambda sensor | 1080B |
K41 | Air flow meter | 1056B |
K41 | Air flow meter | 1056B |
K42 | Air temperature sensor | 1056B |
K45 | Engine temperature sensor | 1056B |
K46 | Rpm sensor | 5510C |
K47 | Timing sensor | 1056B |
K47 | Timing sensor. | 1056B |
K50 | Detonation sensor - 1 | 5510C |
K50 | Detonation sensor - 1 | 5510C |
K50 | Knock sensor - 1. | 5510C |
K50 | Knock sensor - 1. | 5510C |
K51 | Knock sensor - 2 | 5510C |
K55 | Accelerator pedal potentiometer | 1068A |
K56 | Throttle position sensor | 1056B |
K58 | Steering sensor | 3350E |
K83 | Fuel pressure sensor | - |
K83 | Fuel pressure sensor | 1060G |
L10 | Fuel vapour recovery solenoid | 1080E |
L15 | Variable geometry control solenoid | 1072D |
M10 | Engine management ECU | - |
M10 | Engine management ECU | 1056B |
M10 | Engine management control unit | - |
M10 | Engine management control unit | 1056B |
M11 | Fuel injection main relay diode | - |
M20 | CODE control unit | 5580E |
M50 | ABS control unit | 3340A |
N40 | Fuel pump and sender unit | 1040A |
N70 | Injector | 1056B |
N70 | Injector | 1060F |
N74 | Idle actuator | 1056B |
N75 | Throttle body actuator | 1056B |
N75 | Throttle body actuator | 1056B |
N76 | Timing variator actuator | 1056B |
N77 | Fuel pressure regulator | - |
N77 | Fuel pressure regulator | 1060E |
R10 | Multiple tester connection | - |
R51 | I.E control unit additional socket. | - |
R51 | I.E. control unit additional socket | - |
Component code | Name | Assembly reference |
A30 | Ignition coil | 5510C |
B1 | Junction unit | 5505A |
B5 | MAXI FUSE box-1 | - |
B5 | MAXI FUSE-1 box | - |
B5 | MAXIFUSE box-1 | - |
B11 | Controls lighting fuse | - |
B25 | Fuse for services controlled by ignition(15 / | - |
B25 | Ignition-dependent services supplyfuse (15 / 54) | - |
B35 | Injection memory and CODE fuse | - |
B35 | Injection memory and CODE fuse | - |
B35 | Injection memory and Code fuse | - |
B40 | Fuel injection services supply fuse | - |
B41 | Fuel injection control unit supplyrelay | - |
B98 | Supplementary fuse box | 5505A |
B99 | Maxifuse box on battery | - |
B99 | Maxifuse box on battery | 5530B |
C1 | Battery earth | 5505A |
C10 | Front left earth | 5505A |
C15 | Facia earth, driver's side | 5505A |
C31 | Rear right earth | 5505A |
C40 | Earth on engine | 5505A |
D1 | Front / dashboard connection | - |
D1 | Front / dashboard coupling | - |
D4 | Front/engine connection | - |
D5 | Front / ABS couping | - |
D5 | Front / ABS coupling | - |
D80 | Coils and fuel injectors connection | - |
D80 | Coils and injector coupling | - |
E10 | Speedometer | 5560B |
E15 | Rev counter | 5560B |
E20 | Auxiliary instrument | 5560C |
H1 | Ignition switch | 5520A |
I30 | Brake pedal switch | 5550D |
I31 | Clutch pedal switch | 1056B |
I31 | Clutch pedal switch | 1060G |
I50 | Inertia switch | 1040A |
I50 | Inertial switch | 1040A |
J10 | Fuel injection main relay | - |
J15 | Fuel pump relay | - |
J16 | Phase transformer relay | - |
K105 | Brake servo vacuum sensor | - |
K105 | Brake servo vacuum unit sensor | - |
K15 | Lambda sensor on pre-catalyzer | 1080B |
K16 | Lambda sensor on pre-catalyzer -2 | 1080B |
K17 | Lambda sensor on catalyzer | 1080B |
K18 | Lambda sensor on catalyzer -2 | 1080B |
K36 | Engine temperature sender unit | 1056B |
K39 | Lambda sensor | 1080B |
K40 | Lambda sensor | 1080B |
K41 | Air flow meter | 1056B |
K41 | Air flow meter | 1056B |
K42 | Air temperature sensor | 1056B |
K45 | Engine temperature sensor | 1056B |
K46 | Rpm sensor | 5510C |
K47 | Timing sensor | 1056B |
K47 | Timing sensor. | 1056B |
K50 | Detonation sensor - 1 | 5510C |
K50 | Detonation sensor - 1 | 5510C |
K50 | Knock sensor - 1. | 5510C |
K50 | Knock sensor - 1. | 5510C |
K51 | Knock sensor - 2 | 5510C |
K55 | Accelerator pedal potentiometer | 1068A |
K56 | Throttle position sensor | 1056B |
K58 | Steering sensor | 3350E |
K83 | Fuel pressure sensor | - |
K83 | Fuel pressure sensor | 1060G |
L10 | Fuel vapour recovery solenoid | 1080E |
L15 | Variable geometry control solenoid | 1072D |
M10 | Engine management ECU | - |
M10 | Engine management ECU | 1056B |
M10 | Engine management control unit | - |
M10 | Engine management control unit | 1056B |
M11 | Fuel injection main relay diode | - |
M20 | CODE control unit | 5580E |
M50 | ABS control unit | 3340A |
N40 | Fuel pump and sender unit | 1040A |
N70 | Injector | 1056B |
N70 | Injector | 1060F |
N74 | Idle actuator | 1056B |
N75 | Throttle body actuator | 1056B |
N75 | Throttle body actuator | 1056B |
N76 | Timing variator actuator | 1056B |
N77 | Fuel pressure regulator | - |
N77 | Fuel pressure regulator | 1060E |
R10 | Multiple tester connection | - |
R51 | I.E control unit additional socket. | - |
R51 | I.E. control unit additional socket | - |
1056
E4023
E2021
E7010
E4021
E4020
E6021
E5020
E7050
Ignition coil
A30A
A30A
A30A
A30A
A30A
A30A
A30A
A30A
A30B
A30B
A30B
A30B
A30B
A30B
A30B
A30B
A30C
A30C
A30C
A30C
A30C
A30C
A30C
A30C
A30D
A30D
A30D
A30D
A30D
A30D
A30D
A30D
A30E
A30E
A30F
A30F
coil, ecu, sensors
5510C14
5530B22
1016A40
5510C16
1016A42
5510C18
1048A48
1072B50
5510C34
5510C42
7055B54
1076B50
Junction unit
B1A
B1A
B1B
B1B
B1B
B1C
B1C
B1C
B1C
B1C
B1C
B1C
B1C
B1C
B1C
B1C
B1D
B1D
B1D
B1D
B1D
B1D
B1D
B1D
B1D
B1D
B1D
B1D
B1D
B1D
B1D
B1E
B1E
B1E
B1F
B1F
B1G
B1G
B1G
B1G
B1H
B1H
B1I
B1I
B1I
B1I
B1I
B1I
B1I
B1J
B1J
B1J
B1J
B1J
multi-function components
5505A10
5505A16
5505A18
7040G24
7040G20
7040A31
5505A30
5505A38
MAXI FUSE box-1
B5A
B5B
B5B
B5B
B5B
Controls lighting fuse
B11
B11
Fuse for services controlled by ignition (15 /
B25
B25
B25
B25
B25
B25
Injection memory and CODE fuse
B35
B35
B35
B35
Fuel injection services supply fuse
B40
B40
B40
B40
Fuel injection control unit supply relay
B41
B41
B41
B41
Supplementary fuse box
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98A
B98B
B98B
B98B
B98B
B98B
B98C
B98C
B98C
Maxifuse box on battery
B99A
B99A
B99A
B99A
B99B
B99B
B99B
B99B
B99B
B99B
B99C
B99C
B99C
B99C
B99C
B99C
B99C
B99C
B99D
B99D
B99D
B99D
B99D
B99D
B99D
battery and leads
5530B10
5530B14
5530B18
Follow these precautions.769 On batteries with an opticam hydrometer,electrolyte level and battery charge status can be monitored qualitativelyby examining the indicator colour:a light, bright colour indicates low electrolytelevel: top up with distilled water;a dark colour without a green area in thecentre indicates that the electrolyte level is correct but chargeis low: recharge the battery;a dark colour with a green area in themiddle indicates that both electrolyte level and charge status arecorrect: no action is necessary. For more details 3238420 See subassemblyCURRENT GENERATOR . 768 Proceed as follows.Check the battery voltage without loadusing the test device recommended by the Service outlets (e.g. 'MICRO360').Depending on the voltage values measured,which define the state of charge of the battery, proceed as follows: If the voltage without load is less than12.10 V, replace the battery ( 3238429 battery - r+r ). If the voltage without load is over 12.10V but less than 12.50 V, recharge the battery ( 3238430 battery - recharge ). If the voltage without load is over 12.50V, the battery is efficient.If necessary, top up the electrolyte asfollows.Carefully remove the cap strip.Top up with distilled and deionized water,taking care not to allow electrolyte to splash out.768
5530
5530B10
5530B14
5530B22
5030B26
5030B40
5530B52
5530B10
Front left earth
C10A
C10A
C10A
C10A
C10A
C10A
C10A
C10A
C10A
C10B
C10B
C10B
C10B
C10C
Rear right earth
C31
C31
C31
C31
C31
C31
C31
Earth on engine
C40A
C40A
C40A
C40A
C40B
C40B
C40B
C40C
C40C
C40
C40
C40
C40
C40B
C40C
Front / dashboard connection
D1B
D1B
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
Front/engine connection
D4
D4
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4A
D4B
D4B
D4B
D4B
D4B
D4B
D4B
D4B
D4B
D4B
D4B
D4B
D4B
D4B
D4B
D4B
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
Front / ABS couping
D5A
D5A
D5A
D5A
D5A
D5B
D5B
D5B
D5B
D5B
D5B
D5B
D5B
D5B
D5B
D5B
D5B
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
Coils and fuel injectors connection
D80
D80
Power supply and earths
E1010
E1020
E1020
E1020
E1010
E1010
E1010
E1010
E1010
E1010
E1010
E1010
E1010
E1010
E1010
E1010
E1010
analogue control panel
5560b02
5560B03
5560B06
5560B02
5560B12
Rev counter
E15A
E15A
E15A
E15A
E15A
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
E15B
Interior lighting
E2010
E2010
E2010
E2011
E2011
E2011
E2012
E2012
E2012
E2020
E2020
E2020
E2020
E2020
E2021
E2021
E2021
E2021
E2021
E2021
E2021
E2021
E2021
E2021
E2022
E2022
E2022
E2022
E2022
E2022
E2030
E2030
E2031
E2031
E2031
E2031
other instruments
5560C51
5040D22
7065C42
5570T80
2125C24
7040A60
5560C60
5560C64
7040G24
7040G20
7040A31
7040A65
7040L37
7065C42
7040L20
5570T80
5040D18
7040A25
5560C51
5010C24
Ignition switch
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1A
H1B
H1B
H1B
H1B
H1B
H1B
ignition switch
5520A12
4110A11
7040A26
5550A12
5520A14
5520A16
5520A18
brake and reversing lights
5550D10
5550D14
5550D16
5550D17
5550D16
5550D18
3380A44
5550D22
5550D26
multi-point injection system (mpi)
1056B09
1056B10
1056B17
1056B50
1048A34
5530B10
1056B51
1048A34
5530B10
1056B62
1056B66
1056B67
1056B68
1056B70
1056B81
1056B82
1056B90
1056B14
1048A34
1056B15
1016A40
1048A34
1056B19
1056B82
1056B40
1056B43
1056B46
1056B48
1056B60
1056B87
1056B89
1056B82
pressure pump electric control
1060G10
1048A50
5530B10
1060G14
5530B10
1060G16
1060G18
5530B10
1060G20
5530B10
1060G22
4450B10
7055B64
1092G10
1092A12
1032D12
1008C10
1016A10
1008C14
1032B14
1032B61
1032B62
1060G28
1016A10
1060G30
1016A10
7055B54
1044B10
1060G38
5530B10
1060G42
5530B10
1060G50
1016A10
1060G52
1016A10
1060G50
1060G58
1016A10
1060G70
1016A10
1060G72
1016A10
1060G80
5530B10
1060G88
1060G90
1016A10
7055B54
1076B70
Inertia switch
I50
I50
fuel tank and components
1040A10
7040B10
7050B18
1040A70
1040A14
1. Disconnect the handbrake cables (1a) from the mounting bracket(1b) and from the fastenings on the fuel tank (1c).2014028
1040A30
1040A70
1040A40
1040A66
7040B10
7050B18
7050A20
7050B10
7050A19
1040A70
1040A70
1040A74
Fuel injection main relay
J10
J10
J10
J10
J10
J10
J10
J10
J10
J10
J10
J10
J10
J10
J10
J10
J10
Phase transformer relay
J16
Brake servo vacuum sensor
K105
Lambda sensor on pre-catalyzer
K15
K15
K15
exhaust emission control system
1080B38
7055B54
1080B92
1076A70
1080B39
1. Disconnect the gear selector and engagement cables.2. Undo the nuts (2a) and move the mounting bracket (2b) for thegear selector and engagement cables to the side.2013649
1080B60
1080B65
7055B54
1080B62
1080B92
7055B54
1080B93
1080B96
1080B97
1080B40
1080B98
1080B92
1080B93
7055B54
1080B96
1080B97
Lambda sensor on pre-catalyzer -2
K16
K16
K16
Lambda sensor on catalyzer
K17
K17
K17
Lambda sensor on catalyzer -2
K18
K18
Engine temperature sender unit
K36
K36
K36
K36
K36
K36
K36
K36
K36
Lambda sensor
K39
Lambda sensor
K40
K40
K40
K40
K40
K40
Air temperature sensor
K42
Engine temperature sensor
K45
K45
K45
K45
Rpm sensor
K46
K46
K46
K46
K46
K46
K46
K46
K46
K46
Timing sensor
K47
K47
K47
K47
K47
K47
K47
K47
K47
K47
K47
Detonation sensor - 1
K50
K50
K50
K50
K50
K50
K50
Knock sensor - 2
K51
K51
accelerator pedal control
1068A12
1068A14
1068A15
Remove the brake light switch from itsseat without disconnecting the electrical connection.Withdraw the retainer and disconnect theaccelerator pedal link from the potentiometer.1. Undo the nuts (1a), prise out counterspring (1b) and remove theaccelerator pedal (1c).2013583
1068A20
1068A50
5530A10
7040A31
7040A65
1068A18
1068A18
1068A30
1068A31
1068A52
Throttle position sensor
K56
Steering sensor
K58
K58
K58
K58
vehicle direction control system vdc
3350E20
The VDC steering angle sensor is incorporatedin the steering column switch unit and cannot be dismantled on itsown. Therefore to remove it, proceed as described in 3238476 Refer toop..completestalk unit - r+r for versions with air bag .
5550A12
3350E30
Fuel pressure sensor
K83
K83
K83
K83
Fuel vapour recovery solenoid
L10
L10
L10
L10
L10
L10
L10
L10
L10
evaporation control system
1080E10
1080E20
4450B10
7055B64
5550C22
1080E24
4450B10
7055B64
1080E41
4450B11
1080E57
4450B11
1080E58
4450B10
1080E59
4450B10
7055B64
7055B42
1080E62
4450B10
7055B64
7055B42
1080E65
4450B10
7055B64
7055B42
1080E66
1080E28
7055B54
1076B18
1016A40
5530B10
1072D10
1080E60
1080E63
7055B54
1076B18
1016A40
5530B10
1072D10
Variable geometry control solenoid
L15
L15
L15
L15
modular inlet manifold (v.i.s.)
1072D10
Disconnect the coolant return hose fromthe thermostat from the cooant reservoir, and release from the plasticfastenings on the manifold.767 Before any interventions on componentsof the fuel system, discharge the pressure in the system using toolN. 1.870.684.000 connected to the specific valve located on thefuel distribution manifold. 1. Disconnect the fuel supply pipe from the single fuel manifoldpipe.Release the injector electrical wiringfrom the securing bands on the manifold.2. Disconnect the fuel vapour recovery pipe joint and release fromthe fastenings on the manifold.3. Disconnect the timing sensor electrical connection and releasefrom the fastenings on the manifold.4. Disconnect the modular intake manifold control actuator electricalconnection.2014175
1072D14
1072D10
7055B54
1048A34
1076B50
1072D20
1072D22
Engine management ECU
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10A
M10B
M10B
M10B
M10B
M10B
M10B
M10B
M10B
M10B
M10B
M10B
M10B
M10B
M10C
M10C
M10C
M10D
M10D
M10D
M10D
M10E
M10E
M10E
M10E
M10F
M10
M10A
M10A
M10A
Fuel injection main relay diode
M11
CODE control unit
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
anti-theft device
5580E08
7040A26
7040A37
5580E12
7040A37
5580E18
5040D22
7065C42
5570T80
2125C24
7040A60
5560C51
5580E22
7040H38
5580E24
7040A37
5580E26
5580E28
5580E30
5580E34
7040L40
7040H36
5580E46
7055B42
abs check/adjustment devices
3340A12
5530B10
3340A13
3340A12
5530B10
5530B52
3340A20
5530B10
3340A12
3340A30
3340A32
3340A34
3340A44
3340A48
3340A30
3340A34
Fuel pump and sender unit
N40
N40
Injector
N70A
N70A
N70A
N70A
N70A
N70A
N70A
N70A
N70A
N70A
N70A
N70A
N70B
N70B
N70B
N70B
N70B
N70B
N70B
N70B
N70B
N70B
N70B
N70C
N70C
N70C
N70C
N70C
N70C
N70C
N70C
N70C
N70C
N70C
N70D
N70D
N70D
N70D
N70D
N70D
N70D
N70D
N70D
N70D
N70D
N70E
N70E
N70E
N70E
N70E
N70F
N70F
N70B
N70C
N70D
injectors and lines
1060F10
5530B10
1060F36
1060F20
1060F30
5530B10
1060F36
1060F34
1060F36
5530B10
1060F50
5530B10
1060F52
Idle actuator
N74
N74
N74
Throttle body actuator
N75
N75
N75
N75
N75
Timing variator actuator
N76
N76
N76
N76
N76
N76
N76
Fuel pressure regulator
N77
N77
N77
N77
diesel pressure pump
1060E10
1008C10
1016A10
1008C14
4450B10
7055B64
1092G10
1092A12
1032B14
1084A16
1060E30
1060E30
1008C10
1016A10
1008C14
4450B10
7055B64
1092G10
1092A12
1032B14
1060E40
1008C10
1016A10
1008C14
4450B10
7055B64
1092G10
1092A12
1032B14
1084A16
1060E30
1060E10
1060E50
1016A10