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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba Components Component code Name Assembly reference A1 Battery 5530B A40 Heater plug - A40 Heater plug 5520C B1 Junction unit 5505A B5 MAXI FUSE box-1 - B5 MAXI FUSE-1 box - B11 Controls lighting fuse - B25 Fuse for services controlled by ignition(15 / - B25 Ignition-dependent services supplyfuse (15 / 54) - B35 Injection memory and CODE fuse - B35 Injection memory and Code fuse - B37 Diesel plug and preheating fuse - B39 Diesel pre-heating fuse - B41 Fuel injection control unit supplyrelay - B98 Supplementary fuse box 5505A B99 Maxifuse box on battery - B99 Maxifuse box on battery 5530B C10 Front left earth 5505A C15 Facia earth, driver's side 5505A C31 Rear right earth 5505A D1 Front / dashboard connection - D1 Front / dashboard coupling - D2 Front / crossmember coupling - D2 Front /crossmember connection - D4 Front/engine connection - D5 Front / ABS couping - D5 Front / ABS coupling - E10 Speedometer 5560B E15 Rev counter 5560B H1 Ignition switch 5520A I30 Brake pedal switch 5550D I31 Clutch pedal switch 1060G I50 Inertia switch 1040A I50 Inertial switch 1040A J10 Fuel injection main relay - J15 Fuel pump relay - J17 Diesel preheating relay - K36 Engine temperature sender unit - K36 Engine temperature sender unit 1060G K41 Air flow meter - K41 Air flow meter 1056B K41 Air flow meter 1060G K45 Engine temperature sensor 1056B K45 Engine temperature sensor 1060G K46 Rpm sensor - K46 Rpm sensor 1060G K47 Timing sensor - K47 Timing sensor 1060G K47 Timing sensor. - K47 Timing sensor. 1060G K55 Accelerator pedal potentiometer - K55 Accelerator pedal potentiometer 1068A K58 Steering sensor - K58 Steering sensor 3350E K81 Fuel temperature sensor - K81 Fuel temperature sensor 1060G K82 Turbocharging sensor - K82 Turbocharging sensor 1060G K83 Fuel pressure sensor - K83 Fuel pressure sensor 1060G L30 EGR solenoid - L30 EGR solenoid 1080C L30 EGR solenoid 1080C L36 Variable geometry turbine solenoidvalve 1064A L62 Butterfly casing solenoid valve - L62 Butterfly casing solenoid valve 1060G M10 Engine management ECU - M10 Engine management control unit - M10 Engine management control unit 1060G M15 Plug preheating control unit - M20 CODE control unit 5580E M50 ABS control unit 3340A N40 Fuel pump and sender unit 1040A N70 Injector - N70 Injector 1060F N77 Fuel pressure regulator - N77 Fuel pressure regulator 1060E O20 Diesel heater resistance 1044D O20 Diesel heater resistor 1044D O20 Diesel preheating resistor - R10 Multiple tester connection -
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba Components Component code Name Assembly reference A1 Battery 5530B A40 Heater plug - A40 Heater plug 5520C B1 Junction unit 5505A B5 MAXI FUSE box-1 - B5 MAXI FUSE-1 box - B11 Controls lighting fuse - B25 Fuse for services controlled by ignition(15 / - B25 Ignition-dependent services supplyfuse (15 / 54) - B35 Injection memory and CODE fuse - B35 Injection memory and Code fuse - B37 Diesel plug and preheating fuse - B39 Diesel pre-heating fuse - B41 Fuel injection control unit supplyrelay - B98 Supplementary fuse box 5505A B99 Maxifuse box on battery - B99 Maxifuse box on battery 5530B C10 Front left earth 5505A C15 Facia earth, driver's side 5505A C31 Rear right earth 5505A D1 Front / dashboard connection - D1 Front / dashboard coupling - D2 Front / crossmember coupling - D2 Front /crossmember connection - D4 Front/engine connection - D5 Front / ABS couping - D5 Front / ABS coupling - E10 Speedometer 5560B E15 Rev counter 5560B H1 Ignition switch 5520A I30 Brake pedal switch 5550D I31 Clutch pedal switch 1060G I50 Inertia switch 1040A I50 Inertial switch 1040A J10 Fuel injection main relay - J15 Fuel pump relay - J17 Diesel preheating relay - K36 Engine temperature sender unit - K36 Engine temperature sender unit 1060G K41 Air flow meter - K41 Air flow meter 1056B K41 Air flow meter 1060G K45 Engine temperature sensor 1056B K45 Engine temperature sensor 1060G K46 Rpm sensor - K46 Rpm sensor 1060G K47 Timing sensor - K47 Timing sensor 1060G K47 Timing sensor. - K47 Timing sensor. 1060G K55 Accelerator pedal potentiometer - K55 Accelerator pedal potentiometer 1068A K58 Steering sensor - K58 Steering sensor 3350E K81 Fuel temperature sensor - K81 Fuel temperature sensor 1060G K82 Turbocharging sensor - K82 Turbocharging sensor 1060G K83 Fuel pressure sensor - K83 Fuel pressure sensor 1060G L30 EGR solenoid - L30 EGR solenoid 1080C L30 EGR solenoid 1080C L36 Variable geometry turbine solenoidvalve 1064A L62 Butterfly casing solenoid valve - L62 Butterfly casing solenoid valve 1060G M10 Engine management ECU - M10 Engine management control unit - M10 Engine management control unit 1060G M15 Plug preheating control unit - M20 CODE control unit 5580E M50 ABS control unit 3340A N40 Fuel pump and sender unit 1040A N70 Injector - N70 Injector 1060F N77 Fuel pressure regulator - N77 Fuel pressure regulator 1060E O20 Diesel heater resistance 1044D O20 Diesel heater resistor 1044D O20 Diesel preheating resistor - R10 Multiple tester connection -
Description An electronic management system supervisesand governs all engine parameters. It optimises performance andfuel consumption by responding in real time to different serviceconditions. The Diesel engine is fitted with a COMMONRAIL UNIJET injection system. This uses high injection pressurecontrolled electronically. Fuel delivery, termed a pilot injection,is optimised by the electronic control unit via the injector and notmanaged by the pump. The system uses signals receivedfrom numerous sensors to control actuators. It is connected to thefollowing systems: fuel supply; air supply: glow plug preheating; accelerator pedal; engine cooling system; fuel preheating.
For more details, 3232876 Characteristic of working principle 1060
DIESEL FUEL INJECTION . The system is also controlled by means ofspecial relays located in the engine compartment near the battery. The supply lines to the control unit andthe various system components (sensors and actuators) are protectedby a specific maxifuse and other jumper fuses located next to thejunction unit. The heater plugs are protected by a specialmaxifuse, located near the battery. Functional description The engine control unit M10 monitorsand controls the entire electronic injection system. Engine control unit M10 receivesa supply controlled by the ignition (15/54) at pin 13 of connectorB from the line protected by fuse B25 up to 2/99 or fuse F4 ofthe additional fuse box B98A from 2/99. The relay J10 controls the systemsupply: it is supplied by the battery, from the line for maxifuseEFI of B5 up to 2/99 or of B99 from 2/99, while thecoil is supplied by the line protected by fuse B35 up to2/99 or fuse F5 of the additional fuse box B98A from2/99. Pin 46 of connector C of control unit M10 sendsan enablement signal which energizes the relay J10 and sendsa supply to the control unit, to pins 7, 8 and 1 of connector A(the line which goes from J10 goes to pin 1 is also protected byfuse B41 up to 2/99 or fuse F3 of the additional fusebox B98A from 2/99). The relay J15 is also supplied bythe battery from the line of maxifuse EFI of B5 up to 2/99or of B99 from 2/99; up to 2/99: pins 30 and 52 of connectorC of control unit M10 send the signals which energize therelay J15 , which provides the supply to the fuel pump N40 , whichis connected to earth via the inertia switch l50. In caseof impact, this cuts off the circuit to prevent the danger of fueldelivery. from 2/99: a signal arrives from pin 52of connector C of the control unit M10 which energizes therelay J15, which provides the supply for the electric fuel pump N40 which is earthed via the inertia switch I50 . In case of impact, this cuts off the circuit to prevent the dangerof fuel delivery. The diesel pre-heating relay J17 issupplied by the battery via the lline protected by fuses B37 and B39 up to 2/99 or the GLOW maxifuse of B99 and fuse F2 ofthe additional fuse box B98A from 2/99.; it receives an ignition-controlledsupply (15/54) from the fuse B25 up to 2/99 or fuse F4 ofthe additional fuse box B98A from 2/99, and controls theoperation of the diesel heating resistor O20 : the thermalcontact (connector A of O20 ) deactivates the system whenheating has taken place. Control unit M15 , responsible forcontrolling preheating of heater plugs A40 , is supplied directlyby the battery via a line protected by fuse B37 up to 2/99 orthe GLOW maxifuse of B99 from 2/99. It receives controls from pins 38 and 51of connector C of M10 and sends a feedback signal to pin1 of connector B of the control unit. Pins 4, 5 and 6 of connector A of M10 areearthed. The engine control unit M10 receivessignals from the various sensors in order to monitor all engineservice conditions. Rpm sensor K46 supplies informationon engine speed via a frequency signal sent to pin 26 of connectorD of control unit M10 . It receives an earth signal from pin37 of control unit connector D. Both signals are weak and are thereforeshielded. Timing sensor K47 is supplied frompin 12 of connector D of control unit M10 . It receives areference earth from pin 2 of connector D of control unit M10 and sendsit a signal of frequency corresponding to the timing of pin 3 ofthe same connector.
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba battery and leads 5530B10 0 Removing 20 1 Refitting 21 Place the car on a ramp. Undo the bolt securing the bracket on thebattery mount. Release the battery from the anchoragebracket complete with strap and remove. 5530B14 769 768 768
5530B18 Follow these precautions. 769 On batteries with an opticam hydrometer,electrolyte level and battery charge status can be monitored qualitativelyby examining the indicator colour: a light, bright colour indicates low electrolytelevel: top up with distilled water; a dark colour without a green area in thecentre indicates that the electrolyte level is correct but chargeis low: recharge the battery; a dark colour with a green area in themiddle indicates that both electrolyte level and charge status arecorrect: no action is necessary. For more details 3238420 See subassembly 5530
CURRENT GENERATOR . 768 Proceed as follows. Check the battery voltage without loadusing the test device recommended by the Service outlets (e.g. 'MICRO360'). Depending on the voltage values measured,which define the state of charge of the battery, proceed as follows: If the voltage without load is less than12.10 V, replace the battery ( 3238429 5530B10
battery - r+r ). If the voltage without load is over 12.10V but less than 12.50 V, recharge the battery ( 3238430 5530B14
battery - recharge ). If the voltage without load is over 12.50V, the battery is efficient. If necessary, top up the electrolyte asfollows. Carefully remove the cap strip. Top up with distilled and deionized water,taking care not to allow electrolyte to splash out. 768 5530B22 0 Removing 20 1 Refitting 21 Place the car on the liftingbridge. 1. Open engine compartment cap and disconnect battery negative terminal. 2. Disconnect mass terminal on side member. 3. Lift the car and disconnect mass terminal on gearbox. 4. Lower the car again and remove battery earth lead. 2018767 5030B26 5030B40 0 Removing 20 1 Refitting 21 Disconnect the battery negative terminal. 1. Open the protective cover 2. Loosen the nut and disconnect the ABS supply lead 3. Loosen the nut and disconnect the starter motor supply lead 4. Undo the clip and undo the box retaining bolts. 5. Loosen the battery positive terminal nut. 2018769 5530B52 0 Removing 20 1 Refitting 21 3238429 - 5530B10
battery - r+r Release the air duct hose from the mountingbracket on the drip tray. Remove the relay shield. 1. Release the relays from the battery drip tray and remove them. 2. Undo the nut fixing the air filter mounting bracket to the batterydrip tray. 3. Undo the two fixing nuts (3a) and move the connections/electricalwiring mounting bracket (3b) aside. 4. Release the accelerator cable from the fastening on the bracket. 2018771 Heater plug A40A https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba cold starting system (diesel engines) 5520C10 0 Removing 20 1 Refitting 21 Disconnect the battery negative (-) terminal. 1. Undo nuts (1a) and move fuel filter assembly (1b) away from theintake manifold. 2. Undo nuts (2a) and move oil vapour separator (2b) away from theintake manifold. 3. Undo the bolts (3a) and move the fuel return manifold pipe (3b)aside. 4. Disconnect the electrical leads from the heater plugs. 5. Undo and remove the heater plugs. 2018707 Junction unit B1A https://portal-diagnostov.com/license.html
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5520A16 769
5520A18 0 Removing 20 1 Refitting 21 Unloose fixing screws and removesteering column guide. 1. Detach down-lead cable. 2018668 brake and reversing lights 5550D10 0 Removing 20 1 Refitting 21 1. Disconnect the electrical connection. 2. Turn IU+2019 switch (2a) anticlockwisely of about 60° and extractit. To make the opening easier operate by a wrench on the exagonalsection (2b) of the IU+2019 switch. 2018839 5550D14 5550D16 0 Removing 20 1 Refitting 21 1. Open the boot lid, turn and undo the lower studs securing theupper trim. 2. Lower upper trim (2a) and unscrew knob (2b) securing the thirdbrake light. 3. Prise out the brake light and remove. 4. Prise electrical connection (4a) out of support (4b) and disconnect. Recover the light cluster. 2018841 5550D17 0 Removing 20 1 Refitting 21 3238489 - 5550D16
third stop light - r+r 1. Unscrew the bolts and remove the mount from the light. 2. Undo the bolts. 3. Remove the bulb holder. 4. Remove the bulbs (press-fit type) 2018843 5550D18 5550D22 0 Removing 20 1 Refitting 21 Place the car on an auto lift. 1. Lift the car and disconnect the electrical connection of thereserving light switch. 2. Unscrew and take the reserve light switch off. 2018845 5550D26 pressure pump electric control 1060G10 0 Removing 20 1 Refitting 21 3237784 - 1048A50
air inlet pipe to turbo charger - r + r Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). 1. Undo the bolts (1a) and move the relay holder backet (1b) awayfrom the battery drip tray. 2. Disconnect the flow meter electrical connection. 3. Undo the nuts (3a) and remove retaining plates (3b). 4. Remove flow meter (4a) together with the sleeve from the flowmeter to turbocharger air intake pipe (4b) and the sleeve from thefilter to flow meter (4c). 2015135 1060G14 0 Removing 20 1 Refitting 21 3238429 - 5530B10
battery - r+r 1. Disconnect the electrical connection from the engine coolanttemperature sensor. 2. Undo and remove the engine coolant temperature sensor. 2015136 1060G16 0 Removing 20 1 Refitting 21 Disconnect the battery negative (-) terminal. 1. Disconnect the electrical connection from the excess pressuresensor. 2. Undo the bolt (2a), remove the excess pressure sensor (2b). 2015137 1060G18 0 Removing 20 1 Refitting 21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). 1. Disconnect the electrical connection from the fuel temperaturesensor. 2. Undo and remove the fuel temperature sensor from the fuel returnmanifold pipe. 2015138 1060G20 0 Removing 20 1 Refitting 21 Position the vehicle on the lift. Raise the car. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). 1. Disconnect the condensed oil return pipe from the sump. Disconnect the electrical connection forthe engine rpm and timing sensor. 2. Undo the bolts (2a) and remove the rpm and timing sensor (2b). 2015139 1060G22 1060G28 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal 3237758 - 1016A10
sound-proofing cover- r + r 1. Disconnect the electrical connection from the fuel pressure sensoron the fuel manifold. 2. Undo and remove the fuel pressure sensor on the fuel manifold. 2068748 1060G30 1060G38 0 Removing 20 1 Refitting 21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). Disconnect the electrical connection fromthe switch on the brake pedal. Rotate and remove the switch on the brakepedal. 1060G42 0 Removing 20 1 Refitting 21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). Disconnect the electrical connection fromthe switch on the clutch pedal. Rotate and remove the switch on the clutchpedal. 1060G50 0 Removing 20 1 Refitting 21 Proceed with the removal 3237758 - 1016A10
sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside. 2015145 1060G52 1060G58 0 Removing 20 1 Refitting 21 Proceed with the removal 3237758 - 1016A10
sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside. 2015155 1060G70 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in thestop OFF, then disconnect the battery negative terminal. Proceed with the removal 3237758 - 1016A10
sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside. 2015161 1060G72 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in thestop OFF, then disconnect the battery negative terminal. Proceed with the removal 3237758 - 1016A10
sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside. 2015169 1060G80 0 Removing 20 1 Refitting 21 Make sure that the ignition is OFF (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). Working from the passenger compartmentin the front passenger-side wheel arch compartment, unscrew the boltand nut then remove the control unit protection. Disconnect the electrical connections afterturning the safety levers. Unscrew the nuts and remove the dieselelectronic injection system. 1060G88 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in theOFF position, then disconnect the battery negative terminal. 1. Undo the nut (1a) and remove the protective cover (1b). 2. Remove the diesel injection system relays. 2015179 1060G90 Inertia switch I50 https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba multi-point injection system (mpi) 1056B09 0 Removing 20 1 Refitting 21 Disconnect the battery negative (-) terminal. 1. Disconnect the electrical connection from the hot-film air flowmeter. Move the relays fastened to the batterycradle to one side. 2. Disconnect the pipe carrying air to the throttle body from theflow meter. 3. Undo bolts (3a), remove half-rings (3b) and air flow meter (3c). 2013556 1056B10 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in thestop position, then disconnect the battery negative terminal. 1. Disconnect the electrical connection from the air flow meter. Move the relays fastened to the batterycradle to one side. 2. Disconnect the pipe carrying air to the throttle body from theflow meter. 3. Undo bolts (3a), remove half-rings (3b) and air flow meter (3c). 2013557 1056B17 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in stopposition, then disconnect the battery negative terminal. 1. Disconnect the oil vapour recirculation pipe from the right cylinderhead. 2. Disconnect the corrugated hose from the throttle body and moveaside. 2013558 1056B50 1056B51 1056B62 0 Removing 20 1 Refitting 21 - 1072B42 left hand or right hand inlet manifold (one) - r+r 767 Before any interventions on componentsof the fuel system, discharge the pressure in the system using toolN. 1.870.684.000 connected to the specific valve located on thefuel distribution manifold. 1. Disconnect the fuel inlet hose, then plug to prevent fuel escaping. 2. Disconnect the electrical connections from the injectors. 3. Undo the bolts (3a) and remove the complete fuel pipe (3b) completewith fuel injectors (3c). 2013562 1056B66 1056B67 1056B68 0 Removing 20 1 Refitting 21 1. Remove the retainers (1a) and remove the fuel injectors (1b)from the fuel manifold pipe. 2. Remove the O-rings from the fuel injectors. 2013564 1056B70 1056B81 769
1056B82 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal. 1. Working from the passenger compartment, undo bolts (1a) and removeinjection/ignition control unit guard (1b). 2. Disconnect the electrical connections from the fuel injection/ignitioncontrol unit. 767 Follow the disconnection order:D - E - F - C - B - A. 3. Undo nuts (3a) and remove injection/ignition control unit (3b). 2013565 1056B90 0 Removing 20 1 Refitting 21 Disconnect the battery negative (-) terminal. Raise the car. 1. Disconnect the electrical connection for the air conditionercompressor electromagnet. 2013568 1056B14 0 Removing 20 1 Refitting 21 3237529 - 1048A34
sleeve(s) from flow meter to air supply capacitycase - r + r 1. Disconnect the constant idle actuator electrical connection. 2. Disconnect both coolant inlet and outlet pipes (2a-2b) from thethrottle body. 3. Disconnect the throttle position switch (potentiometer) electricalconnection. 4. Disconnect the accelerator cable. Release the pipes from the fasteners onthe bracket under the throttle body. 5. Undo the four bolts (5a) and remove throttle body (5b) with itsgasket. 2014090 1056B15 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in stopposition, then disconnect the battery negative terminal. 3237652 - 1016A40
ignition coil cover on cylinder head- r+r 3237529 - 1048A34
sleeve(s) from flow meter to air supply capacitycase - r + r Disconnect the electrical connection fromthe throttle body integral with the M.D.S. 1. Disconnect electrical connections (1a) and (1b) from the injection/ignitioncontrol unit and earth lead (1c) from the throttle body integralwith the M.D.S. 2. Disconnect the accelerator cable from the throttle body integralwith the M.D.S. 3. Disconnect the injection/ignition wiring from the mounting bracket. 4. Undo bolts (4a) and remove the throttle body integral with theM.D.S. (4b) complete with the injection/ignition control unit (4c). 2014091 1056B19 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in theOFF position, then disconnect the battery negative terminal. 3237544 - 1056B82
injection/ignition system e.c.u. (one) - r + r . 1. Disconnect the earth lead from the injection control unit support. 2. Disconnect the oil vapour recovery pipe from the corrugated hose. 3. Loosen the bands and remove the second section of the corrugatedhose after having released it from the bracket. 4. Disconnect the electrical connection (4a) from the butterflycasing integrated with D.V.L. and release the wiring from the band(4b). 2014095 1056B40 0 Removing 20 1 Refitting 21 Disconnect the battery negative terminal. 1. Disconnect the electrical connection from the intake air temperaturesensor. 2. Loosen collar (2a), withdraw air sleeve (2b) from the throttlebody and move to one side. 3. Unscrew both power steering fluid reservoir bolts and move toone side. 2014098 1056B43 0 Removing 20 1 Refitting 21 Disconnect the battery negative terminal. 1. Disconnect the constant idle actuator electrical connection. 2. Unscrew both retaining bolts and remove the throttle body actuator.Recover the seal. 2014100 1056B46 0 Removing 20 1 Refitting 21 Disconnect the battery negative terminal. 1. Disconnect the electrical connection from the intake air temperaturesensor. 2. Withdraw and remove the intake air temperature sensor from theair sleeve. 2014101 1056B48 0 Removing 20 1 Refitting 21 Disconnect the battery negative terminal. 1056B60 0 Removing 20 1 Refitting 21 Disconnect the battery negative (-) terminal. 1056B87 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in thestop OFF, then disconnect the battery negative terminal. 1. Disconnect electrical connections (1a) and (1b) from the injection-ignitioncontrol unit. 2. Release the electrical wiring from the fastening on the ignition/injectionsystem control unit mount. 2014110 1056B89 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in theOFF position, then disconnect the battery negative terminal. 3237544 - 1056B82
injection/ignition system e.c.u. (one) - r + r . 1. Disconnect the earth lead from the injection control unit support. 2. Disconnect the oil vapour recovery pipe from the corrugated hose. 3. Loosen the bands and remove the second section of the corrugatedhose after having released it from the bracket. 4. Disconnect the electrical connection (4a) from the butterflycasing integrated with D.V.L. and release the wiring from the band(4b). 2014117 Engine temperature sensor K45 https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba accelerator pedal control 1068A12 0 Removing 20 1 Refitting 21 Remove the rubber accelerator pedal cover. 1068A14 0 Removing 20 1 Refitting 21 1. Withdraw clip (1a) and disconnect accelerator pedal link (1b)from the potentiometer. 2. Undo the nuts (2a), then move the bracket (2b) and acceleratorpedal (2c). 2013581 1068A15 Remove the brake light switch from itsseat without disconnecting the electrical connection. Withdraw the retainer and disconnect theaccelerator pedal link from the potentiometer. 1. Undo the nuts (1a), prise out counterspring (1b) and remove theaccelerator pedal (1c). 2013583
1068A20 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). 1. Disconnect the electrical connection for the accelerator pedalpotentiometer. 2. Undo the bolts (2a) and remove the accelerator pedal with potentiometerincorporated (2b). 2013584 1068A50 1068A18 0 Removing 20 1 Refitting 21 1. Remove the clip (1a) and disconnect the rod (1b) from the acceleratorpedal potentiometer. 2. Undo the nuts (2a), then move the bracket (2b) and acceleratorpedal (2c). 2014144 1068A18 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in OFFposition, then disconnect the negative battery terminal. 1. Disconnect the electrical connection for the accelerator pedalpotentiometer. 2. Undo the bolts (2a) and remove the accelerator pedal with potentiometerincorporated (2b). 2014145 1068A30 0 Removing 20 1 Refitting 21 1. Withdraw the end of the accelerator cable (1a) from pedal lever(1b). 2014146 1068A31 0 Removing 20 1 Refitting 21 Position the vehicle on the ramp. Ensure that the ignition key is in stopposition, then disconnect the battery negative terminal. 1. Withdraw clip (1a) and disconnect accelerator pedal link (1b)from the accelerator pedal. 2014149 1068A52 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in theOFF position, then disconnect the negative (-) battery terminal. Remove the cover under the dashboard. 1. Remove the clip (1a) and disconnect the rod (1b) from the acceleratorpedal potentiometer. 2. Release the electrical wiring for the accelerator pedal potentiometerfrom the fixing bands, then disconnect the electrical connection. 3. Undo the bolts (3a) and remove the accelerator pedal potentiometer(3b). 2014152 Steering sensor K58 https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba K58 https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba vehicle direction control system vdc 3350E20 3350E30 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in theOFF postition, then disconnect the battery negative terminal. 1. Release the buttons (1a) and remove the right console closingdevice (1b). 2017928 Fuel temperature sensor K81 https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba K81 https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba exhaust gas recirculation system (e.g.r.) 1080C10 0 Removing 20 1 Refitting 21 1. Disconnect the vacuum pipe from the E.G.R. valve. 2. Undo nuts (2a) and remove the exhaust gas supply pipe from theE.G.R. valve to inlet manifold (2b) on the intake manifold side. 3. Undo bolts (3a) and remove EGR valve (3b) together with thepipe carrying exhaust gas to the intake manifold. 2015287 1080C24 0 Removing 20 1 Refitting 21 Make sure that the ignition is OFF (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). 1. Disconnect the electrical connection from the E.G.R. valve. 2. Disconnect the vacuum intake pipe from the EGR system solenoid. 3. Disconnect the EGR valve pipe from the EGR solenoid. 4. Undo the nuts (4a) and remove the EGR system solenoid valve (4b). 2015289 1080C28 0 Removing 20 1 Refitting 21 Proceed with the removal 3237758 - 1016A10
sound-proofing cover- r + r . 1. Undo the bolts (1a) and (1b), then remove the engine oil returnpipe from EGR solenoid to throttle body (1c). 2. Remove the gaskets. 2015294 1080C54 0 Removing 20 1 Refitting 21 1. Disconnect the vacuum intake pipe from the EGR valve. 2. Undo the nuts fixing the exhaust gas supply pipe from the E.G.R.valve to the inlet manifold. 3. Undo the bolts (3a) fixing the E.G.R. valve (3b) to the exhaustmanifold, then remove it, complete with exhaust gas supply pipeto the inlet manifold (3c). 2015296 1080C58 0 Removing 20 1 Refitting 21 3237758 - 1016A10
sound-proofing cover - r + r . 1. Disconnect the remova the E.G.R. system vacuum pipe between theintermediate connector and the E.G.R. system solenoid valve. 2. Disconnect the E.G.R. system vacuum pipe between the solenoidvalve and the E.G.R. valve (2a) and remove it after having undonethe bolts (2b). 2015297 1080C80 1080C74 1 Refitting 21 0 Removing 20 Refit in its seating the E.G.R. solenoidcomplete with gasket and secure it with the bolts. Tighten the bolts securing the E.G.R. solenoidto the E.G.R. water/exhaust gas heat exchanger. Connect the electrical connection to theEGR solenoid. Proceed with refitting 3237758 - 1016A10
sound-proofing cover- r + r . Connect the negative (-) battery terminal. Variable geometry turbine solenoid valve L36 https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba turbo charger assembly 1064A19 0 Removing 20 1 Refitting 21 Position the vehicle on the ramp. Make sure that the ignition is OFF (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). Raise the vehicle. 1. Undo nuts (1a) fixing the exhaust pipe attachment to the engine/manifold(1b), to the exhaust manifold. 2. Undo nuts (2a) and remove reinforcement plate (2b). 3. Undo bolts (3a) and remove turbocharger oil outlet pipe protection(3b). 4. Disconnect the oil outlet pipe from the turbo. 5. Disconnect the air supply hose to the heat exchanger from theturbocharger. 2015180 1064A20 0 Dismantling 20 1. Position the turbocharger assembly in a vice. 2. Unscrew nuts (2a) and remove exhaust pipe coupling sleeve (2b). 2015185 1064A22 0 Removing 20 1 Refitting 21 Position the vehicle on the ramp. Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal 3237758 - 1016A10
sound-proofing cover- r + r . Proceed with removal 3238966 - 7055B54
under-engine guard -r r . 1. Undo the nuts securing the front section of the exhaust pipeto the sleeve joining the turbocharger to the exhaust manifold. 2. Undo the bolts (2a) and (2b) and remove the exhaust pipe mountingbracket (2c). 3. Remove the gasket. 2015187 1064A30 0 Removing 20 1 Refitting 21 Position the vehicle on the ramp. 3238966 - 7055B54
under-engine guard - r r . 3237758 - 1016A10
sound-proofing cover - r + r . 1. Undo the connector (1a) and disconnect the coolant outlet pipefrom the engine oil heat exchanger (1b), water pump rigid inletpipe side. 767 Recover the coolant which comesout in a suitable container. 2. Disconnect the flexible pipe from the rigid coolant supply pipeto the engine oil heat exchanger. 3. Undo the bolt fixing the rigid coolant supply pipe to the engineoil heat exchanger. Move the coolant inlet/outlet pipes fromthe engine oil heat exchanger, as necessary. 2015219 1064A50 1064A24 1064A26 Place the assembly in a vice fitted withprotective jaws. 1. Undo the bolts (1a) and remove the exhaust gas inlet pipe tothe water/exhaust gas heat exchanger for the E.G.R. system, exhaustmanifold side. 2. Undo the nuts (2a) and separate the variable geometry turbochargerassembly (2b) from the exhaust manifold (2b). 2069136
Engine management ECU M10A https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba injectors and lines 1060F10 0 Removing 20 1 Refitting 21 3238429 - 5530B10
battery - r+r 3237804 - 1060F36
lines to injectors - r r Disconnect the electrical connections fromthe injectors. 1. Manually push springs (1a) and disconnect the fuel return pipefor lubricating the injectors (1b) from the injectors 2. Undo the nuts on the brackets securing the fuel injectors withtheir washers. 2015126 1060F20 0 Removing 20 1 Refitting 21 Undo the bolts and move the fuel returnmanifold pipe away from the air chamber. 1. Undo the manifold side connector for the pipe from the pressurepump to the fuel manifold using a suitable spanner. 2. Disconnect the pressure pump side connector from the pipe leadingfrom the pressure pump using a suitable spanner. 3. Remove the pipe carrying fuel from the pressure pump to the singlefuel manifold pipe. 767 Fit a new high pressure pipe fromthe pressure pump to the fuel manifold upon reassembly. 2015128 1060F30 0 Removing 20 1 Refitting 21 3238429 - 5530B10
battery - r+r 3237804 - 1060F36
lines to injectors - r r 1. Disconnect the electrical connection from the fuel pressure sensor. 2. Loosen the manifold side connector for the supply pipe from thepressure pump to the manifold using a suitable spanner. 3. Disconnect the pressure pump side connector from the pipe leadingfrom the pressure pump using a suitable spanner. 4. Remove the fuel supply pipe from the single fuel manifold pipe. 767 Fit a new high pressure pipe fromthe pressure pump to the fuel manifold upon reassembly. 5. Undo the nuts (5a) and remove the single fuel manifold pipe (5b). 2015130 1060F34 1060F36 0 Removing 20 1 Refitting 21 3238429 - 5530B10
battery - r+r 1. Undo nuts (1a) and move fuel filter assembly (1b) away from theintake manifold. 2. Undo nuts (2a) and move oil vapour separator (2b) away from theintake manifold. 3. Undo the bolts (3a) and move the fuel return manifold pipe (3b)aside. 4. Undo the manifold side connectors for the pipes from the fuelmanifold to the injectors using a suitable spanner. 5. Undo the injector side connectors of the pipes leading fromthe fuel manifold to the injectors using a suitable spanner. 6. Remove all the pipes from the fuel manifold to the injectors. 767 Fit new pipes from fuel manifoldto injectors upon reassembly. 2015132 1060F50 0 Removing 20 1 Refitting 21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). 1. Disconnect the electrical connection from the fuel temperaturesensor. 2. Disconnect the fuel return pipe for lubricating the injectorsfrom the manifold pipe. 3. Disconnect the fuel return pipe from the pressure pump from thefuel return manifold pipe. 4. Disconnect the fuel return pipe to the fuel tank from the fuelreturn manifold pipe. 5. Disconnect the fuel return pipe from the fuel filter from thefuel return manifold pipe. 6. Undo bolts (6a) and remove fuel return manifold pipe (6b). 2015134 1060F52 0 Removing 20 1 Refitting 21 Disconnect the pipe leading from the injectorsto the fuel recovery manifold from the fuel return manifold pipe: Remove the spring clips on the injectorsand remove the pipe from the injectors to the fuel recovery manifold. Fuel pressure regulator N77 https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba diesel pressure pump 1060E10 1060E30 1060E40 1060E50 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in thestop OFF, then disconnect the battery negative terminal. Proceed with the removal 3237758 - 1016A10
sound-proofing cover- r + r . 1. Undo the bolts (1a) and move aside the fuel return manifold pipe(1b) without disconnecting the pipes. 2015116 1060E42 0 Dismantling 20 1 Reassembling 21 Place the pressure pump mounting in a vicefitted with protective jaws. 1. Stop the rotation of the pressure pump pulley using two bolts. 2. Undo the bolts (2a) and remove the safety flange (2b). 3. Undo the pressure pump pulley nut. Undo the two bolts fitted previously tostop the rotation of the pressure pump pulley. 2016610 Diesel heater resistance O20A https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO Tüm kablolama şemalarına erişin araba fuel heating device 1044D20 0 Removing 20 1 Refitting 21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). 1. Disconnect the electrical connection from the thermal switchfor the fuel heater. 2. Undo and remove the thermal switch for the fuel heater. 2015055 1044D40 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in thestop position, then disconnect the battery negative terminal. 1. Undo the bolts (1a) and remove the protective cover (1b). 2. Remove the fuel pre-heating relay 2015056 1044D10 Multiple tester connection R10 https://portal-diagnostov.com/license.html
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