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Fiat IDEA 1.3 JTD 16v – HEATER – – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION

Fiat IDEA 1.3 JTD 16v   – HEATER –  – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION – WIRING DIAGRAM, LOCATION COMPONENTS, OPERATIONAL DESCRIPTION https://portal-diagnostov.com/license.html
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Wiring diagram
HEATER - Wiring diagram Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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COMPONENTS
Component codeNameAssembly reference
A1Battery5530B
B1Engine compartment junction unit5505A
B2Junction unit under dashboard5505A
C10Front left earth-
C16Air conditioning earth-
D8Air conditioning - heater coupling-
D8Front coupling / air conditioner - with heating-
H1Ignition switch5520A
H81Climate control fan control5020B
N85Passenger compartment ventilation fan5040C
O30Air fan adjustment resistance5040C
Location of components
HEATER - Location of components Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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COMPONENTS
Component codeNameAssembly reference
A1Battery5530B
B1Engine compartment junction unit5505A
B2Junction unit under dashboard5505A
C10Front left earth-
C16Air conditioning earth-
D8Air conditioning - heater coupling-
D8Front coupling / air conditioner - with heating-
H1Ignition switch5520A
H81Climate control fan control5020B
N85Passenger compartment ventilation fan5040C
O30Air fan adjustment resistance5040C
DescriptionThe vehicle climate control system involves a duct/distributor unit with a heater, controlled via two knobs in the dashboard: each knob carries out a dual function: one with the outer ring nut, one with the actual knob in the centre:the ring nut for the left knob mechanically controls the mixture flap between hot and cold air; the inner knob electrically controls the ventilation of the air at four different speeds;the opening of the flaps which adjust the distribution of the air flows; the inner knob mechanically controls the engagement of the recirculation function. For more details 2398700Characteristic of working principle5020HEATER There is also a red button in the control unit for switching on the hazard warning lights 2399180SeeE2020DIRECTION INDICATORS / HAZARD WARNING LIGHTS and a button for switching on the heated rear windscreen with the LED for showing it is on 2399238SeeE3030HEATED REAR WINDSCREEN AND DOOR MIRROR DEFROSTING . The fan is supplied by a line protected by a special fuse and controlled by a special relay in the engine compartment control unit.The operation of the fan at different speeds is achieved through a resistive divider, protected by a special thermal fuse to prevent overheating.The control unit is supplied by a line controlled by the ignition and protected by a fuse in the underdashboard control unit.
Functional description Fan N85 is supplied when the ignition is switched on (INT/A) from the line protected by fuse F31 of the junction unit B2 under the facia and controlled by the relay T8 dedicated fuse F8 of the engine compartment junction unit B1. Control knob H81 controls the fan at different speeds via regulator O30: the control signal - earth signal - varies according to knob position and crosses or does not cross the coils of regulator O30 to determine four different voltage signals for fan N85, which thus turns at 4 different speeds.

Battery



A1A



A1A - Battery ( BATTERY POSITIVE ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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A1A



A1A - Battery ( BATTERY POSITIVE ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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A1A



A1A - Battery ( BATTERY POSITIVE ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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A1B



A1B - Battery ( BATTERY NEGATIVE ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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A1B



A1B - Battery ( BATTERY NEGATIVE ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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A1C



A1C - Battery ( FRONT ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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battery and leads



5530B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid and disconnectthe battery.1. Undo the nut.2. Move aside the retainer.3. Remove the battery carefully.2050795

5530B22


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400577-5530B10battery - r+r2400580-5530B52Battery DRIP TRAY/SUPPORT - R.R.Open the bonnet lid.1. Disconnect the electrical connection (1a) from the negative batteryterminal (1b).2. Disconnect the electrical connection from the bodyshell3. Disconnect the electrical connection from the gearbox casing.4. Keep the battery earth lead.2050796

5530B36


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Place the vehicle on a lift.Raise the car.1. Undo the nut (1a) and disconnect the electrical connections (1b,1c) from the starter motor.2050797

5530B52


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400577-5530B10battery - r+r1. Open the retaining bands and release the wiring.2. Remove the battery support tray (2a), releasing the dischargepipe (2b) from the passage hole (2c). 3. Undo the bolts.4. Remove the battery cage.2050799

5530B60


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Undo the nut.2. Undo the retaining buttons using the special tool3. Remove the belt.2050800

Engine compartment junction unit



B1A



B1A - Engine compartment junction               unit ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B1B



B1B - Engine compartment junction               unit ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B1C



B1C - Engine compartment junction               unit ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B1C



B1C - Engine compartment junction               unit ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B1D



B1D - Engine compartment junction               unit ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B1E



B1E - Engine compartment junction               unit ( CROSSMEMBER ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B1E



B1E - Engine compartment junction               unit ( CROSSMEMBER ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B1E



B1E - Engine compartment junction               unit ( CROSSMEMBER ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B1X



B1X - Engine compartment junction               unit ( BATTERY POSITIVE ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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multi-function components



5505A10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400802-7040A37fuse box cover - r r2400542-5505A35BODY COMPUTER/MAIN JUNCTION UNIT - R.R.1. Release the retainers (1a), separate the junction unit (1b) fromthe body computer (1c). 2050745

5505A13


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Open the bonnet lid.1. Release the retainers (1a) and remove the cover (1b).2050746

5505A29


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400539-5505A13supplementary junctioncontrol unit in engine bay - r r1. Undo the bolts (1a) fixing the climate control system controlunit (1b).2050749

5505A32


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400802-7040A37fuse box cover - r r2400542-5505A35BODY COMPUTER/MAIN JUNCTION UNIT - R.R.1. Release the retainers (1a), separate the junction unit (1b) fromthe body computer (1c). 2050751

5505A35


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400802-7040A37fuse box cover - r r1. Disconnect the electrical connections (1a, 1b, 1c, 1d, 1e, 1f).2. Undo the bracket retaining bolt.3. Slightly move the bracket (3a) for the dashboard trim and undothe bolt (3b).4. Undo the other bolts securing the body computer/junction unit.5. Slightly move the body computer/junction unit assembly.6. Disconnect the electrical connections (6a, 6b, 6c).7. Recover the body computer/junction unit.2050752

5505A42



5505A43


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Disconnect electronic control unit electrical connections (1a),(1b), (1c).2. Undo the bolts.3. Recover the control unit.2050753

5505A46



5505A47


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Disconnect electronic control unit electrical connections (1a),(1b), (1c).2. Undo the bolts.3. Recover the control unit.2050754

5505A48



Junction unit under dashboard



B2A



B2A - Junction unit under dashboard ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B2A



B2A - Junction unit under dashboard ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B2B



B2B - Junction unit under dashboard ( REAR ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B2C



B2C - Junction unit under dashboard ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B2D



B2D - Junction unit under dashboard ( REAR ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B2D



B2D - Junction unit under dashboard ( REAR ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B2E



B2E - Junction unit under dashboard Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B2G



B2G - Junction unit under dashboard ( FACIA ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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B2H



B2H - Junction unit under dashboard ( FACIA ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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Front left earth



C10



C10 - Front left earth ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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Air conditioning earth



C16



C16 - Air conditioning earth ( HEATER ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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C16



C16 - Air conditioning earth ( AIR CONDITIONING ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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C16



C16 - Air conditioning earth ( AIR CONDITIONING ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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Air conditioning - heater coupling



D8A



D8A - Air conditioning - heater               coupling ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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D8A



D8A - Air conditioning - heater               coupling ( HEATER ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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D8A



D8A - Air conditioning - heater               coupling ( AIR CONDITIONING ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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D8A



D8A - Air conditioning - heater               coupling ( AIR CONDITIONING ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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D8A



D8A - Air conditioning - heater               coupling ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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D8B



D8B - Air conditioning - heater               coupling ( FACIA ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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D8B



D8B - Air conditioning - heater               coupling ( HEATER ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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D8B



D8B - Air conditioning - heater               coupling ( AIR CONDITIONING ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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D8B



D8B - Air conditioning - heater               coupling ( AIR CONDITIONING ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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Ignition switch



H1A



H1A - Ignition switch ( Connectors ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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H1B



H1B - Ignition switch ( FACIA ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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ignition switch



5520A12


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400798-7040A26steering column trim- r+r2400642-5580E08aerial for alpha code - r r1. Disconnect the electrical connections (1a, 1b) from the ignitionswitch. 2. Drill out the headless bolts (2a). Remove the ignition switch(2b). 232050765

5520A14


23

heater controls



5020B10


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400839-7040L37gear lever plate - rr2400806-7040A65passenger compartment box lock , one , r r2400797-7040A19cushion padding - r r2400800-7040A28TRIM on gearbox control panel - R.R.2400802-7040A37fuse box cover - r r2400805-7040A56switch panel/support(push buttons)-r r2400801-7040A30Left instrument panel lower TRIM - R.R.2400803-7040A44facia lh side cover - r r2400804-7040A45facia rh side cover - r r2400635-5580C26LOCK BARREL KEY/SWITCH for deactivating passenger'AIR BAG - R.R.2400478-5010D56solar sensor - r r after checking electrical system2400796-7040A11control panel lid - r + r2400617-5560B10analogue control panel - r+r2400807-7040A78radio compartment box r r2400794-7040A07upper compartment on facia - r r2400620-5570T10car radio support - r+r - includes contact repairand supply circuit check2400512-5040D18air conditioner control unit - r r2400631-5580C12clock spring for air bag module on steering wheelr r2400399-4110A11steering wheel - r+r for replacement or check forversions with air bag2400798-7040A26steering column trim - r+r2400795-7040A10instrument facia trim - r+r2400513-5040D20air conditioner control switches/button unit - rr1. Undo the bolts and separate the bulb support.2. Release the electrical connections (2a, 2b, 2c) and keep thebulb support.2050624

5020B28



5020B35


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400839-7040L37gear lever plate - rr2400806-7040A65passenger compartment box lock , one , r r2400797-7040A19cushion padding - r r2400800-7040A28TRIM on gearbox control panel - R.R.2400802-7040A37fuse box cover - r r2400805-7040A56switch panel/support(push buttons)-r r2400801-7040A30Left instrument panel lower TRIM - R.R.2400803-7040A44facia lh side cover - r r2400804-7040A45facia rh side cover - r r2400635-5580C26LOCK BARREL KEY/SWITCH for deactivating passenger'AIR BAG - R.R.2400478-5010D56solar sensor - r r after checking electrical system2400796-7040A11control panel lid - r + r2400617-5560B10analogue control panel - r+r2400807-7040A78radio compartment box r r2400794-7040A07upper compartment on facia - r r2400620-5570T10car radio support - r+r - includes contact repairand supply circuit check2400512-5040D18air conditioner control unit - r r2400631-5580C12clock spring for air bag module on steering wheelr r2400399-4110A11steering wheel - r+r for replacement or check forversions with air bag2400798-7040A26steering column trim - r+r2400795-7040A10instrument facia trim - r+r1. Release the fastening clip (1a) and disconnect the flexible transmissioncable (1b) from the control unit (1c). 2050627

5020B38


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400839-7040L37gear lever plate - rr2400806-7040A65passenger compartment box lock , one , r r2400797-7040A19cushion padding - r r2400800-7040A28TRIM on gearbox control panel - R.R.2400802-7040A37fuse box cover - r r2400805-7040A56switch panel/support(push buttons)-r r2400801-7040A30Left instrument panel lower TRIM - R.R.2400803-7040A44facia lh side cover - r r2400804-7040A45facia rh side cover - r r2400635-5580C26LOCK BARREL KEY/SWITCH for deactivating passenger'AIR BAG - R.R.2400478-5010D56solar sensor - r r after checking electrical system2400796-7040A11control panel lid - r + r2400617-5560B10analogue control panel - r+r2400807-7040A78radio compartment box r r2400794-7040A07upper compartment on facia - r r2400620-5570T10car radio support - r+r - includes contact repairand supply circuit check2400512-5040D18air conditioner control unit - r r2400631-5580C12clock spring for air bag module on steering wheelr r2400399-4110A11steering wheel - r+r for replacement or check forversions with air bag2400798-7040A26steering column trim - r+r2400795-7040A10instrument facia trim - r+r2400633-5580C18air bag module - r+r2400601-5550A12complete stalk unit - r+r for versions with air bag2400405-4110D20steering electrical control device - r r2400502-5040C12air conditioner housing - r r with facia disconnected2400513-5040D20air conditioner control switches/button unit - rr1. Undo the bolts and separate the bulb support.2. Release the bulb supports (2a, 2b, 2c).2050629

5020B42


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400839-7040L37gear lever plate - rr2400806-7040A65passenger compartment box lock , one , r r2400797-7040A19cushion padding - r r2400800-7040A28TRIM on gearbox control panel - R.R.2400802-7040A37fuse box cover - r r2400805-7040A56switch panel/support(push buttons)-r r2400801-7040A30Left instrument panel lower TRIM - R.R.2400803-7040A44facia lh side cover - r r2400804-7040A45facia rh side cover - r r2400635-5580C26LOCK BARREL KEY/SWITCH for deactivating passenger'AIR BAG - R.R.2400478-5010D56solar sensor - r r after checking electrical system2400796-7040A11control panel lid - r + r2400617-5560B10analogue control panel - r+r2400807-7040A78radio compartment box r r2400794-7040A07upper compartment on facia - r r2400620-5570T10car radio support - r+r - includes contact repairand supply circuit check2400512-5040D18air conditioner control unit - r r2400631-5580C12clock spring for air bag module on steering wheelr r2400399-4110A11steering wheel - r+r for replacement or check forversions with air bag2400798-7040A26steering column trim - r+r2400795-7040A10instrument facia trim - r+r2400513-5040D20air conditioner control switches/button unit - rr2400481-5020B10heater control support - r+r1. Release the fastening clip (1a) and disconnect the flexible transmissioncable (1b) from the mixture flap control (1c). 2050632

Passenger compartment ventilation fan



N85



N85 - Passenger compartment ventilation fan ( HEATER ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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N85



N85 - Passenger compartment ventilation fan ( AIR CONDITIONING ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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N85



N85 - Passenger compartment ventilation fan ( AIR CONDITIONING ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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air conditioner box and components



5040C10


23

5040C12


23

5040C18


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting21Disconnect the electrical connectionfor the recirculation motor. 1. Undo the four bolts (1a) and remove the air intake assembly (1b). 2050708

5040C20


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Undo the six bolts (1a) and separate the air distribution/heaterassembly (1b) from the evaporator unit (1c). 2050710

5040C24


2400503-5040C18RECIRCULATION AIR INTAKE ASSEMBLY- R.R. WITH AIR CONDITIONING CASING REMOVED2400504-5040C20Air conditioning HEATER/DISTRIBUTOR ASSEMBLY - R.R.with air conditioning casing removed2400509-5040C66air conditioner evaporator - r+r with air conditionerbox removed1. Undo the bolts (1a) and remove the motors (1b) from both sidesof the heater/distributor assembly after having marked the fittingposition and area. 2. Undo the 10 bolts fixing the two parts of the assembly.3. Check for the marks for matching the flap gears (arrows and topteeth) and remove the gears. 4. Undo the lower two bolts that are now accessible.5. Separate the two parts of the assembly and keep the flaps onthe right side after having marked their position. 2050711

5040C30


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Working under the right side of the dashboard, disconnect theelectrical connection.2. Undo the bolts fixing the fan.3. Extract the fan.2050713

5040C44


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Working under the right side of the dashboard, disconnect theelectrical connection. 2. Undo the bolt (2a) and remove the variator (2b).2050714

5040C54


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting211. Undo the three bolts and remove the water pipe guard.2050715

5040C66


<anchor>0</anchor><span>Removing</span><icon><imageid>20</imageid></icon>1Refitting212400503-5040C18RECIRCULATION AIR INTAKE ASSEMBLY- R.R. WITH AIR CONDITIONING CASING REMOVED2400504-5040C20Air conditioning HEATER/DISTRIBUTOR ASSEMBLY - R.R.with air conditioning casing removed1. Undo the 13 bolts (1a) and remove the evaporator unit cover (1b). 2050718

5040C78



Air fan adjustment resistance



O30



O30 - Air fan adjustment resistance ( HEATER ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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O30



O30 - Air fan adjustment resistance ( AIR CONDITIONING ) Fiat IDEA 1.3 JTD 16v  https://portal-diagnostov.com/license.html
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