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Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 Components Component code Name Assembly reference A1 Battery - A1 Battery 5530B B1 Junction unit 5505A B5 MAXI FUSE box-1 - B5 MAXI FUSE-1 box - B10 Fuse controlled by ignition (INT/A) - B10 Key-dependent supply fuse (INT/A) - B38 Additional heater fuse - B98 Supplementary fuse box 5505A B99 Maxifuse box on battery - B99 Maxifuse box on battery 5530B C1 Battery earth - C1 Battery earth 5530B C10 Front left earth 5505A C16 Air conditioning earth - C20 Passenger side dashboard earth 5505A C41 Earth cable loom for additional heater - D4 Front/engine connection - D8 Front / air conditioning - heatercoupling - D8 Front coupling / air conditioner- with heating - D21 Dashboard/air conditioning-heater connection - D21 Dashboard/air conditioning-heater coupling - D22 Additional heater junction - D22 Front./dashboard coupling for additional heater - D22 Front/dashboard connection for additional heater - J36 Additional heater relay - 1 - J36 Additional heater relay -1 - J36 Additional heater relay - J37 Additional heater relay - 2 - J37 Additional heater relay - J38 Additional heater safety relay - K80 Additional heater temperature sensor - K80 Additional heater temperature sensor 1004B M10 Engine management control unit 1060G M70 Climate control system control unit 5040D M75 Additional heater control unit 5020L O25 Additional heater resistance 5020L O25 Additional heater resistance 5020L O25 Additional heater resistor 5020L O25 Additional heater resistor 5020L
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 Components Component code Name Assembly reference A1 Battery - A1 Battery 5530B B1 Junction unit 5505A B5 MAXI FUSE box-1 - B5 MAXI FUSE-1 box - B10 Fuse controlled by ignition (INT/A) - B10 Key-dependent supply fuse (INT/A) - B38 Additional heater fuse - B98 Supplementary fuse box 5505A B99 Maxifuse box on battery - B99 Maxifuse box on battery 5530B C1 Battery earth - C1 Battery earth 5530B C10 Front left earth 5505A C16 Air conditioning earth - C20 Passenger side dashboard earth 5505A C41 Earth cable loom for additional heater - D4 Front/engine connection - D8 Front / air conditioning - heatercoupling - D8 Front coupling / air conditioner- with heating - D21 Dashboard/air conditioning-heater connection - D21 Dashboard/air conditioning-heater coupling - D22 Additional heater junction - D22 Front./dashboard coupling for additional heater - D22 Front/dashboard connection for additional heater - J36 Additional heater relay - 1 - J36 Additional heater relay -1 - J36 Additional heater relay - J37 Additional heater relay - 2 - J37 Additional heater relay - J38 Additional heater safety relay - K80 Additional heater temperature sensor - K80 Additional heater temperature sensor 1004B M10 Engine management control unit 1060G M70 Climate control system control unit 5040D M75 Additional heater control unit 5020L O25 Additional heater resistance 5020L O25 Additional heater resistance 5020L O25 Additional heater resistor 5020L O25 Additional heater resistor 5020L
Description The climate control via the heater unitis insufficient when the engine is cold, especially in Diesel engineswhich are slow to warm up. These engines may optionally be fitted witha supplementary heater system. This remains active from the momentwhen the engine is turned on until a certain temperature is reached. The system consists of an additional heater,located in the heater unit: the device contains three resistances(PTC). The operation of the resistancesis controlled by the climate control unit which either operatesonly one, two or three of them, providing gradual heating, with amaximum power of 700 W following a logic which depends on: the temperature of the engine coolant (about 60° ?); the engine speed (which should be above 700 rpm). the battery voltage (which should not go below 12.2 V).
For more details 3232958 Characteristic of working principle 5040
AIR CONDITIONING CASINGAND COMPONENTS . The heater coil supply line is protectedby a special maxifuse and two special shunt fuses located on theengine compartment partition. . Functional description Relays J36 and J37 controlthe engagement of the resistors O25 . The power supply to heating coils O25arrives from the battery from the maxifuse HEAT line, located directlyon the battery A1 connector D. The relay J36 controls the engagementof the first additional heater coil: the relay power supply is receivedfrom shunt fuse B38A; The climate control unit M70 sendsthe enabling signal for engaging the first resistance O25A frompin 12 of connector A: this signal energizes relay J36. The relay J37 controls the engagementof the other two additional heater coils. The relay power supplyis received from shunt fuse B38B The control unit M70 sendsa signal for enabling the engagement of the two resistances O25Band O25C from pin 40 of connector A: this signal energizes the relayJ37.
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5530B18 Follow these precautions. 769 On batteries with an opticam hydrometer,electrolyte level and battery charge status can be monitored qualitativelyby examining the indicator colour: a light, bright colour indicates low electrolytelevel: top up with distilled water; a dark colour without a green area in thecentre indicates that the electrolyte level is correct but chargeis low: recharge the battery; a dark colour with a green area in themiddle indicates that both electrolyte level and charge status arecorrect: no action is necessary. For more details 3238420 See subassembly 5530
CURRENT GENERATOR . 768 Proceed as follows. Check the battery voltage without loadusing the test device recommended by the Service outlets (e.g. 'MICRO360'). Depending on the voltage values measured,which define the state of charge of the battery, proceed as follows: If the voltage without load is less than12.10 V, replace the battery ( 3238429 5530B10
battery - r+r ). If the voltage without load is over 12.10V but less than 12.50 V, recharge the battery ( 3238430 5530B14
battery - recharge ). If the voltage without load is over 12.50V, the battery is efficient. If necessary, top up the electrolyte asfollows. Carefully remove the cap strip. Top up with distilled and deionized water,taking care not to allow electrolyte to splash out. 768 5530B22 0 Removing 20 1 Refitting 21 Place the car on the liftingbridge. 1. Open engine compartment cap and disconnect battery negative terminal. 2. Disconnect mass terminal on side member. 3. Lift the car and disconnect mass terminal on gearbox. 4. Lower the car again and remove battery earth lead. 2018767 5030B26 5030B40 0 Removing 20 1 Refitting 21 Disconnect the battery negative terminal. 1. Open the protective cover 2. Loosen the nut and disconnect the ABS supply lead 3. Loosen the nut and disconnect the starter motor supply lead 4. Undo the clip and undo the box retaining bolts. 5. Loosen the battery positive terminal nut. 2018769 5530B52 0 Removing 20 1 Refitting 21 3238429 - 5530B10
battery - r+r Release the air duct hose from the mountingbracket on the drip tray. Remove the relay shield. 1. Release the relays from the battery drip tray and remove them. 2. Undo the nut fixing the air filter mounting bracket to the batterydrip tray. 3. Undo the two fixing nuts (3a) and move the connections/electricalwiring mounting bracket (3b) aside. 4. Release the accelerator cable from the fastening on the bracket. 2018771 Junction unit B1A https://portal-diagnostov.com/license.html
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5505A16 769
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1004B24 1004B10 0 Removing 20 1 Refitting 21 Position the vehicle on the ramp. DRAIN THE FUEL HIGH-PRESSURE SYSTEM AS DESCRIBEDBELOW. Start up the engine. Maintain idle for 2 minutes. Remove the fuel pump relay. Wait for the engine to stall. Try to start the engine: if the enginestarts within 10 seconds, wait for it to stall, then try to startit again; if the engine does not start within 10 seconds, continue crankingfor a further 5 seconds. Wait until the engine cools down. Proceed with removal 3238226 - 4450B12
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Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 pressure pump electric control 1060G10 0 Removing 20 1 Refitting 21 3237784 - 1048A50
air inlet pipe to turbo charger - r + r Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). 1. Undo the bolts (1a) and move the relay holder backet (1b) awayfrom the battery drip tray. 2. Disconnect the flow meter electrical connection. 3. Undo the nuts (3a) and remove retaining plates (3b). 4. Remove flow meter (4a) together with the sleeve from the flowmeter to turbocharger air intake pipe (4b) and the sleeve from thefilter to flow meter (4c). 2015135 1060G14 0 Removing 20 1 Refitting 21 3238429 - 5530B10
battery - r+r 1. Disconnect the electrical connection from the engine coolanttemperature sensor. 2. Undo and remove the engine coolant temperature sensor. 2015136 1060G16 0 Removing 20 1 Refitting 21 Disconnect the battery negative (-) terminal. 1. Disconnect the electrical connection from the excess pressuresensor. 2. Undo the bolt (2a), remove the excess pressure sensor (2b). 2015137 1060G18 0 Removing 20 1 Refitting 21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). 1. Disconnect the electrical connection from the fuel temperaturesensor. 2. Undo and remove the fuel temperature sensor from the fuel returnmanifold pipe. 2015138 1060G20 0 Removing 20 1 Refitting 21 Position the vehicle on the lift. Raise the car. Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). 1. Disconnect the condensed oil return pipe from the sump. Disconnect the electrical connection forthe engine rpm and timing sensor. 2. Undo the bolts (2a) and remove the rpm and timing sensor (2b). 2015139 1060G22 1060G28 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in theOFF position, then disconnect the negative battery terminal (-). Proceed with removal 3237758 - 1016A10
sound-proofing cover- r + r 1. Disconnect the electrical connection from the fuel pressure sensoron the fuel manifold. 2. Undo and remove the fuel pressure sensor on the fuel manifold. 2068748 1060G30 1060G38 0 Removing 20 1 Refitting 21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). Disconnect the electrical connection fromthe switch on the brake pedal. Rotate and remove the switch on the brakepedal. 1060G42 0 Removing 20 1 Refitting 21 Make sure that the ignition is off (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). Disconnect the electrical connection fromthe switch on the clutch pedal. Rotate and remove the switch on the clutchpedal. 1060G50 0 Removing 20 1 Refitting 21 Proceed with the removal 3237758 - 1016A10
sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside. 2015145 1060G52 1060G58 0 Removing 20 1 Refitting 21 Proceed with the removal 3237758 - 1016A10
sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside. 2015155 1060G70 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in thestop OFF, then disconnect the battery negative terminal. Proceed with the removal 3237758 - 1016A10
sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside. 2015161 1060G72 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in thestop OFF, then disconnect the battery negative terminal. Proceed with the removal 3237758 - 1016A10
sound-proofing cover- r + r . 1. Loosen band (1a) and disconnect the air delivery sleeve fromheat exchanger to intake manifold (1b), throttle body connectorside. 2015169 1060G80 0 Removing 20 1 Refitting 21 Make sure that the ignition is OFF (STOPposition), then disconnect the negative battery terminal (referto op. 3238429 5530B10
battery - r+r ). Working from the passenger compartmentin the front passenger-side wheel arch compartment, unscrew the boltand nut then remove the control unit protection. Disconnect the electrical connections afterturning the safety levers. Unscrew the nuts and remove the dieselelectronic injection system. 1060G88 0 Removing 20 1 Refitting 21 Ensure that the ignition key is in theOFF position, then disconnect the battery negative terminal. 1. Undo the nut (1a) and remove the protective cover (1b). 2. Remove the diesel injection system relays. 2015179 1060G90 Climate control system control unit M70A https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 M70A https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 M70A https://portal-diagnostov.com/license.html
https://portal-diagnostov.com/license.html
Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 M70A https://portal-diagnostov.com/license.html
https://portal-diagnostov.com/license.html
Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 M70B https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 M70B https://portal-diagnostov.com/license.html
https://portal-diagnostov.com/license.html
Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 M70B https://portal-diagnostov.com/license.html
https://portal-diagnostov.com/license.html
Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 air conditioner controls 5040D18 5040D22 0 Removing 20 1 Refitting 21 1. Release the knobs. 2018548 5040D52 5040D53 5040D70 0 Removing 20 1 Refitting 21 1. Unscrew the motor retaining bolt. 2. Disconnect the motor electrical connection. 3. Remove the motor (3a) releasing the toothed wheel (3b) from thecam rack. 2018552 5040D71 5040D72 5040D76 5040D77 5040D84 5040D86 5040D88 0 Removing 20 1 Refitting 21 1. Unscrew the motor retaining bolt. 2. Disconnect the electrical connections for the motor (2a, 2b,2c, 2d). 3. Remove the motor (3a) releasing its connection (3b). 2018560 5040D90 5040D91 Additional heater control unit M75 https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 M75 https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 additional heater 5020L10 0 Removing 20 1 Refitting 21 3238966 - 7055B54
under-engine guard - r r 1. Working underneath the engine compartment, undo the nuts fixingthe bracket. 2. Remove the bracket. 3. Undo the nuts fixing the flange. 4. Move the exhaust pipe to the side and fix it temporarily. 2018371 5020L14 0 Removing 20 1 Refitting 21 3238966 - 7055B54
under-engine guard - r r 1. Working underneath the engine compartment, undo the bolts fixingthe bracket. 2. Remove the bracket. 3. Undo the nuts fixing the flange. 4. Move the exhaust pipe to the side and fix it temporarily. 2018378 5020L20 0 Removing 20 1 Refitting 21 3238966 - 7055B54
under-engine guard - r r Position a suitable container for collectingthe coolant under the right side of the radiator. 1. Loosen the band fixing the right radiator pipe. 2. Disconnect the right radiator pipe and drain the coolant. 2018382 5020L24 0 Removing 20 1 Refitting 21 3238966 - 7055B54
under-engine guard - r r 1. Working underneath the engine compartment, tighten the boltsfixing the bracket. 2. Remove the bracket. 3. Undo the nuts fixing the flange. 4. Move the exhaust pipe to the side and fix it temporarily. 2018387 5020L28 0 Removing 20 1 Refitting 21 3238966 - 7055B54
under-engine guard - r r 1. Working underneath the engine compartment, undo the bolts fixingthe bracket. 2. Remove the bracket. 3. Undo the nuts fixing the flange. 4. Move the exhaust pipe to the side and fix it temporarily. 2018391 5020L44 769
5020L48 0 Removing 20 1 Refitting 21 1. Unscrew the nuts. 2. Remove the right panel under the dashboard. 3. Disconnect the base of the control unit from the bracket. 4. Disconnect the control unit from the base. 2018397 Additional heater resistance O25A https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 O25A https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 O25A https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 O25B https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 O25B https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 O25B https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 O25B https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 O25C https://portal-diagnostov.com/license.html
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Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图 O25C https://portal-diagnostov.com/license.html
https://portal-diagnostov.com/license.html
Automotive Electricians Portal FZCO
Automotive Electricians Portal FZCO 获取访问所有汽车的接线图