ENGINE PERFORMANCE – Dodge Sprinter 2500 2007 – SYSTEM WIRING DIAGRAMS

ENGINE PERFORMANCE

3.0L DIESEL

3.0L Diesel, Engine Performance Wiring Diagram (1 of 4) for Dodge Sprinter 2500 2007

List of elements for 3.0L Diesel, Engine Performance Wiring Diagram (1 of 4) for Dodge Sprinter 2500 2007:

• 5v sply
• 87a
• Apps sig 1
• Apps sig 2
• Asd rly ctrl
• Asd rly out
• Body control module (in fuse/ relay block)
• Can bus (+)
• Can bus (-)
• Computer data lines system
• Ecm
• Egr swichover valve (on engine)
• Engine control module (in engine compt)
• Engine control relay
• Fuel pump module (under center of vehicle)
• Fuel pump rly
• Fuse 10a
• Fuse 20a
• Fuse 5a
• Fuse/relay block (behind left kick panel)
• Fused ignition sw out
• G103 (left rear of engine compt)
• G301 (lower left side of vehicle)
• Gnd
• Ground
• Hot at all times
• Hot w/ terminal 15 relay energized
• Lvl sig
• Rly ctrl
• Rly out
• Rtn
• S302
• Sens
• Sens 1 gnd
• Sens 2 gnd
• Sens gnd
• Sens sig
• Starting/charging system
• To fuse 16 (diagram 3 of 4)
• U777
• Valve ctrl
• Vlv ctrl

3.0L Diesel, Engine Performance Wiring Diagram (2 of 4) for Dodge Sprinter 2500 2007

List of elements for 3.0L Diesel, Engine Performance Wiring Diagram (2 of 4) for Dodge Sprinter 2500 2007:

• (in air intake duct) boost pressure sensor
• (in engine compt) crankcase vent heater
• (in engine compt) exhaust differential pressure sensor
• (in exhaust) exhaust pressure sensor
• (on engine) egr valve
• (on engine) vnt actuator
• (top of accelerator pedal) accelerator pedal position sensor
• (top of clutch pedal assembly) clutch pedal switch
• 5 volt
• Asd rly out
• Computer data lines system
• Ctrl
• Exhaust temperature 1/2 sensor (in exhaust)
• Exhaust temperature 1/3 sensor (in exhaust)
• Fuel pressure sensor (in engine compt)
• G103 (left rear of engine compt)
• G109 (left front of engine compt)
• G302 (left rear of engine compt)
• Glow plug 1 (top of cylinder 1)
• Glow plug 1 ctrl
• Glow plug 2 (top of cylinder 2)
• Glow plug 2 ctrl
• Glow plug 3 (top of cylinder 3)
• Glow plug 3 ctrl
• Glow plug 4 (top of cylinder 4)
• Glow plug 4 ctrl
• Glow plug 5 (top of cylinder 5)
• Glow plug 5 ctrl
• Glow plug 6 (top of cylinder 6)
• Glow plug 6 ctrl
• Glow plug module
• Gnd
• Gnd 2
• Ground
• Htr ctrl
• Lin bus
• Motor (+)
• Motor (-)
• Pnk
• Red
• Rly out
• S101
• S102 (left side engine compt)
• Sens gnd
• Sens sig
• Sig
• Sol ctrl
• Starting/ charging system
• Throttle body (on engine)
• U2032
• U748

3.0L Diesel, Engine Performance Wiring Diagram (3 of 4) for Dodge Sprinter 2500 2007

List of elements for 3.0L Diesel, Engine Performance Wiring Diagram (3 of 4) for Dodge Sprinter 2500 2007:

• (on engine) egr position sensor
• (top of cylinder 1) fuel injector 1
• (top of cylinder 2) fuel injector 2
• (top of cylinder 3) fuel injector 3
• (top of cylinder 4) fuel injector 4
• (top of cylinder 5) fuel injector 5
• (top of cylinder 6) fuel injector 6
• 02 1/2 pump
• 12v
• 5v sply
• 87a
• Actr ctrl
• Computer data lines system
• Engine control module (in engine compt)
• Etc motor(+)
• Etc motor(-)
• Exhaust temperature 1/1 sensor (in exhaust)
• From fuse (diagram 1 of 4)
• Fuel inj 2 lo ctrl
• Fuel inj 3 lo ctrl
• Fuel inj 4 lo ctrl
• Fuel pressure solenoid
• Fuel pump relay
• Fuel temperature sensor (in engine compt)
• Fuse 10a
• Fuse 15a
• Fuse/relay block (behind left kick panel)
• Gnd
• Hi ctrl
• Hot at all times
• Left swirl sensor (on engine)
• Lin bus
• Lo ctrl
• Pnk
• Red
• Right swirl sensor (on engine)
• Sens gnd
• Sens sig
• Sens sig 1
• Sig
• Sol ctrl
• Swirl sig
• U2032

3.0L Diesel, Engine Performance Wiring Diagram (4 of 4) for Dodge Sprinter 2500 2007

List of elements for 3.0L Diesel, Engine Performance Wiring Diagram (4 of 4) for Dodge Sprinter 2500 2007:

• (front of engine) camshaft position sensor
• (in air intake duct) mass air flow sensor
• (in engine compt) inlet air pressure sensor
• (on diesel engine)
• (on engine) crankshaft position sensor
• (under front of vehicle, in exhaust) oxygen sensor
• 12v sply
• 5v sply
• A/c heater control
• Automatic a/c
• Common rail pump (top of engine)
• Ctrl rtn
• Current
• Df sig
• Egr tempe- rature sensor (on engine)
• Engine control module (in engine compt)
• Engine coolant temperature sensor (on engine)
• Fuel inj 1 hi ctrl
• Fuel inj 1 lo ctrl
• Fuel inj 2 hi ctrl
• Fuel inj 3 hi ctrl
• Fuel inj 4 hi ctrl
• Fuel inj 5 hi ctrl
• Fuel inj 5 lo ctrl
• Fuel inj 6 hi ctrl
• Fuel inj 6 lo ctrl
• Gnd
• Htr ctrl
• Intake air temperature sensor (in air intake duct)
• Manual ac
• O2 1/2 pump
• O2 1/2 rtn
• O2 1/2 sig
• Oil tempe- rature sensor (on engine)
• Pump
• Right swirl sig
• Rtn
• S103 (left side engine compt)
• S120
• S327 (on main body (hls) harness)
• Sens gnd
• Sens sig
• Sens sig 2
• Sig
• Sig 1
• Sig 2
• Sply
• Tp sig
• U760
• Water in fuel sensor

3.5L

3.5L, Engine Performance Wiring Diagram (1 of 4) for Dodge Sprinter 2500 2007

List of elements for 3.5L, Engine Performance Wiring Diagram (1 of 4) for Dodge Sprinter 2500 2007:

• (in fuse/ relay box) body control module
• (under center of vehicle) fuel pump module
• 87a
• Air pump 1 rly
• Apps 1 sens
• Apps 1 sig
• Apps 2 sens
• Apps 2 sig
• Can c bus+
• Can c bus-
• Computer data lines system
• Data link connector (under left side dash)
• Electric air pump (in engine compt)
• Electric air pump relay (in engine compt)
• Engine control relay
• Fill lvl
• Fuel pump relay
• Fuel pump rly
• Fuse 10a
• Fuse 15a
• Fuse 20a
• Fuse 80a
• Fuse/ relay block (behind left kick panel)
• Fused b+
• G103 (left rear of engine compt)
• G105 (right side of engine compt)
• G301 (lower left side of vehicle)
• Gnd
• Ground
• Hot at all times
• Lvl sens
• Power distribution center
• Powertrain control module (in engine compt)
• Purge control valve (in engine compt)
• Red
• Rly out air pump
• S302
• S305
• S306
• Shut-off valve (in engine compt)
• Starting/ charging system
• U786
• U799
• Volt sply 1

3.5L, Engine Performance Wiring Diagram (2 of 4) for Dodge Sprinter 2500 2007

List of elements for 3.5L, Engine Performance Wiring Diagram (2 of 4) for Dodge Sprinter 2500 2007:

• (at fuel tank) fuel tank pressure sensor
• (in air intake duct)
• (left side engine compt) s105
• (top left side of engine) left ignition capacitor
• (top of accelerator pedal) accelerator pedal position sensor
• (top of cylinder 1) ignition coil 1
• (top of cylinder 2) ignition coil 2
• (top of cylinder 3) ignition coil 3
• (top of cylinder 4) ignition coil 4
• (top of cylinder 5) ignition coil 5
• (top of cylinder 6) ignition coil 6
• (top right side of engine) right ignition capacitor
• Apps 1 sens
• Apps 1 sig
• Apps 2 sens
• Apps 2 sig
• Cmp 1/1 ctrl
• Cmp 1/2 ctrl
• Cmp 1/2 sig
• Cmp 2/2 sig
• Coil 1 ctrl
• Coil 2 ctrl
• Coil 3 ctrl
• Coil 4 ctrl
• Coil 5 ctrl
• Coil 6 ctrl
• Fused main rly
• G105 (right side of engine compt)
• G106 (left front of engine compt)
• Gnd
• Iat sig
• Inj 1 ctrl
• Inj 4 ctrl
• Inj 5 ctrl
• Inj 6 ctrl
• Maf sig
• Manifold flow
• Manifold swirl
• Mass air flow sensor
• O2 1/1 return
• O2 1/1 sig
• O2 1/2 htr gnd
• O2 2/1 pump cell
• O2 2/1 sig
• O2 2/2 htr gnd
• O2 2/2 sig
• Powertrain control module (in engine compt)
• Pwr steering ctrl
• S104 (right side engine compt)
• S109 (left side engine compt)
• S110 (right side engine compt)
• S304 (center of cab overhead)
• S321
• Sens gnd
• U6101
• U6102

3.5L, Engine Performance Wiring Diagram (3 of 4) for Dodge Sprinter 2500 2007

List of elements for 3.5L, Engine Performance Wiring Diagram (3 of 4) for Dodge Sprinter 2500 2007:

• (in cylinder bank 1 exhaust) oxygen 1/1 sensor
• (in cylinder bank 1 exhaust) oxygen 1/2 sensor
• (in cylinder bank 2 exhaust) oxygen 2/1 sensor
• (in cylinder bank 2 exhaust) oxygen 2/2 sensor
• (on engine) electric air pump switchover valve
• (right side engine compt) s106
• Camshaft position solenoid 1/1 (on cylinder bank 1)
• Camshaft position solenoid 1/2 (on cylinder bank 1)
• Camshaft position solenoid 2/1 (on cylinder bank 2)
• Camshaft position solenoid 2/2 (on cylinder bank 2)
• Ctrl cmp 1/1
• Ctrl cmp 1/2
• Ctrl cmp 2/1
• Ctrl cmp 2/2
• Eco ctrl pwr steering
• Elec air pump
• Flow ctrl manifold
• Fuel injector (top of cylinder 1)
• Fuel injector (top of cylinder 2)
• Fuel injector (top of cylinder 3)
• Fuel injector (top of cylinder 4)
• Fuel injector (top of cylinder 5)
• Fuel injector (top of cylinder 6)
• Fuse 7.5a
• Fuse block 1 (top of fuse/relay box)
• Fused main rly
• Hot at all times
• Htr ctrl thermostat
• Htr gnd
• Htr rtn
• Htr sply
• Manifold flow valve solenoid (on engine)
• Manifold swirl valve solenoid (on engine)
• Power steering pump valve (at power steering pump)
• Pump cell
• Pump current
• Return
• Rly out fused main
• S107 (rear engine of compt)
• S108 (left side engine compt)
• S111 (left side engine compt)
• S112 (rear engine compt)
• Sig
• Swirl ctrl manifold
• Thermostat

3.5L, Engine Performance Wiring Diagram (4 of 4) for Dodge Sprinter 2500 2007

List of elements for 3.5L, Engine Performance Wiring Diagram (4 of 4) for Dodge Sprinter 2500 2007:

• (at electric air pump) air pump flow sensor
• (left
• (on cylinder bank 1)
• (on cylinder bank 2)
• (on engine) crankshaft position sensor
• (on engine) engine coolant temperature sensor
• (on engine) knock sensor 1
• (on engine) knock sensor 2
• (on engine) throttle body
• 5 volt
• Air pump
• Air pump flow sig
• Air pump sw ctrl
• Camshaft position sensor 1/1
• Camshaft position sensor 1/2
• Camshaft position sensor 2/1
• Camshaft position sensor 2/2
• Ckp sig
• Cmp 1/1 sig
• Cmp 1/2 sig
• Cmp 2/1 ctrl
• Cmp 2/1 sig
• Cmp 2/2 ctrl
• Cmp 2/2 sig
• Ect motor +
• Ect motor -
• Ect sig
• Etc motor +
• Etc motor -
• Fused main rly out
• G105 (right side of engine compt)
• Gnd
• Iat sig
• Inj 2 ctrl
• Inj 3 ctrl
• Ks 1 return
• Ks 1 sig
• Ks 2 return
• Ks 2 sig
• Ks i return
• Lin bus
• Maf sig
• Manifold absolute pressure sensor (on engine)
• Manifold swirl
• Manifold swirl position sig 1
• Manifold swirl position sig 2
• Manifold swirl valve position sensor 1 (on engine)
• Manifold swirl valve position sensor 2 (on engine)
• Map sig
• O2 1/1 htr ctrl
• O2 1/1 pump
• O2 1/1 pump cell
• O2 1/2 sig
• O2 2/1 htr ctrl
• O2 2/1 pump
• O2 2/1 return
• O2 return
• Oil level sig
• Oil level switch (on engine)
• Oil pressure sensor (on engine)
• Oil pressure sig
• Pnk
• Powertrain control module (in engine compt)
• S113 (left side engine compt)
• S114 (left side engine compt)
• S115
• S116
• Sens gnd
• Side engine compt)
• Starting/ charging system
• Thermostat htr
• Tp sens gnd
• Tp sig 1
• Tp sig 2
• U778
• U779
• U854